Volvo SD115 Single Drum Compactors Service and Repair Manual PDF

Volvo SD115 Single Drum Compactors Service and Repair Manual PDF

Size: 94.52 MB
Language: English
Make: Volvo
Machine: Single Drum Compactors
Document: Hydraulic and Electrical Diagrams, Service and Repair Manual
Model: Volvo SD115
Page: 4559 Pages

Detail Contents:
1 Volvo SD115
Description

• Brake shunt valve function, description
  Central warning
  Communication with data buses
  Component locations1
  Component locations2
  Conversion tables
  Cooling fan, description
  Cooling system, component location
  Cooling system, description1
  Cooling system, description2
  Crankcase ventilation, description
  Drum carrier, description1
  Drum carrier, description2
  Drum drive motor, description
  Drum eccentric, description
  Electrical system, description
  Electronic control system, description
  Engine control unit E-ECU, description
  Engine speed control switch, description
  Engine, description1
  Engine, description2
  Exhaust Aftertreatment System, component location1
  Exhaust Aftertreatment System, component location2
  Exhaust Aftertreatment System, description1
  Exhaust Aftertreatment System, description2
  Exhaust gas recirculation (EGR), component location1
  Exhaust gas recirculation (EGR), component location2
  Exhaust Gas Recirculation (EGR), description1
  Exhaust Gas Recirculation (EGR), description2
  Fuel system, component location
  Fuel system, description1
  Fuel system, description2
  Heavy duty rear axle, description
  Hydraulic system, description1
  Hydraulic system, description2
  Hydrostatic drive system, description
  Inlet and exhaust system, component location1
  Inlet and exhaust system, component location2
  Inlet and exhaust system, description
  Instrument control unit I-ECU, description
  Light duty rear axle, description
  Loop flushing valve, description
  Lubrication system, component locations
  Lubrication system, description
  Parking brake, function description
  Propulsion control lever, replacing
  Propulsion pump, description
  Rear axle drive motor, description1
  Rear axle drive motor, description2
  Recommended lubricants, specifications
  Regeneration process, description
  Service and Maintenance Introduction
  Software parameters, description
  Software versions and ECUs part number, checking
  Software versions and ECUs part number, general
  Software
  Steering pump, description
  Steering system, description
  Steering valve, description
  Thermal bypass valve, description
  Thread locking compound, application specifications
  Traction control microprocessor, description
  Traction control microprocessor, description1
  Traction control system, description
  Traction control valve, description
  Turbocharger, description
  Two speed travel system, description
  VCADS Pro, 17034-3 – Vehicle information, test
  VCADS Pro, Description
  Vehicle control unit V-ECU, description
  Vibration control microprocessor, description
  Vibration motor, description
  Vibration pump SCR (system check relief) valve, replacing
  Vibration pump, description
  Vibration system, description

Diagrams

• Component list, Diodes
  Component list, Fuses1
  Component list, Fuses2
  Component list, Miscellaneous
  Component list, Motors
  Component list, PWM valves
  Component list, Relays
  Component list, Sensors
  Component list, Solenoid valves
  Component list, Switches1
  Component list, Switches2
  Electrical symbols and designations
  Explanation of wiring diagrams
  Explanations to hydraulic diagram
  Explanations to hydraulic diagram1
  Explanations to hydraulic diagram2
  Explanations to hydraulic diagram3
  Grounding points (frame connections)
  Hydraulic diagram 1 Figure 1
  Hydraulic diagram 1
  Hydraulic diagram 1-1 Figure 1
  Hydraulic diagram 1-1
  Hydraulic diagram 2-1 Figure 1
  Hydraulic diagram 2-1
  Hydraulic diagram 2-2 Figure 1
  Hydraulic diagram 2-2
  Hydraulic diagram 3 Figure 1
  Hydraulic diagram 3
  Hydraulic diagram 4 Figure 1
  Hydraulic diagram 4
  Wiring diagram 1-1
  Wiring diagram 1-2
  Wiring diagram 2-1
  Wiring diagram 2-2
  Wiring diagram 2-3
  Wiring diagram 3-1
  Wiring diagram 3-2
  Wiring diagram 4-1
  Wiring diagram 4-2
  Wiring diagram 5-1
  Wiring diagram 5-2
  Wiring diagram 6-1
  Wiring diagram 6-2
  Wiring diagram 7-1
  Wiring diagram 7-2
  Wiring diagram 8-1
  Wiring diagram 8-2
  Wiring diagram 9-1
  Wiring diagram 9-2
  Wiring diagram 10-1
  Wiring diagram 10-2
  Wiring diagram 11-1
  Wiring diagram 11-2
  Wiring diagram 11-3
  Wiring diagram 12-1
  Wiring diagram 12-2
  Wiring diagram 13-1
  Wiring diagram 13-2
  Wiring diagram 14-1
  Wiring diagram 14-2
  Wiring diagram 15-1
  Wiring diagram 15-2
  Wiring diagram 16-1
  Wiring diagram 16-2
  Wiring diagram 17-1
  Wiring diagram 17-2
  Wiring diagram 18-1
  Wiring diagram 18-2
  Wiring diagram 19-1
  Wiring diagram 19-2
  Wiring diagram 20-1
  Wiring diagram 20-2
  Wiring diagram 21-1
  Wiring diagram 21-2
  Wiring diagram 22-1
  Wiring diagram 22-2
  Wiring diagram 23-1
  Wiring diagram 23-2
  Wiring diagram 24-1
  Wiring diagram 24-2

Installation Instruction

• After market engine, transfer of components
  After market engine, transfer of components1
  Compaction analyzer preparation kit, installing new
  Compaction analyzer printer, installing new
  Compaction analyzer, installing new
  Compaction gauge, installing new
  Drum bolt-on shell option, installing
  Headrest extension, installing new
  Inside scrapers, installing new1
  Inside scrapers, installing new2
  Operator’s seat, installing1
  Operator’s seat, installing2
  Roadlights, installing new
  Rotating beacon, installing new1
  Rotating beacon, installing new2
  Rotating beacon, installing new3
  Work lights, installing new

Repair

• ACM (After treatment control module), replacing, non-programmed
  ACM (After treatment control module), replacing, pre-programmed
  Adapter user instructions 88830142
  Adapter user instructions 88830352
  Air pump, replacing1
  Air pump, replacing2
  ASC (Anti-spin control) solenoid, replacing
  Axle breathers, cleaning1
  Axle breathers, cleaning2
  Axle differential and brake oil level, checking1
  Axle differential and brake oil level, checking2
  Axle differential and brake oil, changing1
  Axle differential and brake oil, changing2
  Axle wheel end oil level, checking
  Axle wheel end oil, changing
  Battery system integrity, checking
  Belt condition, checking
  Belt tensioner, checking
  Brake release valve solenoid, replacing
  Burner, replacing
  Cab main filter, replacing
  Cab prefilter, replacing
  Cab ventilation filters, cleaning
  Cab, installing
  Cab, removing
  Carbon dioxide in fuel system, check
  Carrier bearings, replacing
  Carrier, installing
  Carrier, removing
  Charge pressure relief valve, replacing
  Connectors, overview
  Coolant level, checking
  Coolant mixture, checking
  Coolant pump, replacing
  Coolant, draining
  Coolant, filling
  Cooling system integrity, checking
  Data links, fault tracing with Oscilloscope
  Diesel particulate filter, check and clean1
  Diesel particulate filter, check and clean2
  DPF inlet temperature sensor, replacing1
  DPF inlet temperature sensor, replacing2
  DPF outlet temperature sensor, replacing1
  DPF outlet temperature sensor, replacing2
  Drive enable valve solenoid, replacing
  Drive enable valve, replacing
  Drum carrier breather, cleaning
  Drum carrier oil level, checking
  Drum carrier oil, draining
  Drum carrier oil, filling
  Drum drive assembly, installing
  Drum drive assembly, removing
  Drum drive motor speed sensor, replacing
  Drum drive motor, replacing
  Drum eccentric oil level, checking
  Drum eccentric oil, draining
  Drum eccentric oil, filling
  Drum frame, installing
  Drum frame, removing
  Drum shock mount, replacing
  Drum shock mount, replacing1
  Drum shock mounts, checking
  Drum, installing
  Drum, removing
  E-7021
  Eccentric weight bearings, replacing
  Eccentric weight, installing
  Eccentric weight, overhaul
  Eccentric weight, removing
  E-ECU, MID 128, changing non-programmed ECU
  E-ECU, MID 128, changing pre-programmed ECU
  EGR Actuator, replacing1
  EGR Actuator, replacing2
  EGR cooler, cleaning1
  EGR cooler, cleaning2
  EGR cooler, replacing1
  EGR cooler, replacing2
  EGR valve, replacing
  Emergency stop switch, checking
  Engine air cleaner primary filter, cleaning
  Engine air cleaner primary filter, replacing
  Engine air cleaner secondary filter, changing
  Engine air cleaner system integrity, checking
  Engine belt, installing
  Engine belt, removing
  Engine hood, manually operating
  Engine hood, operating
  Engine hood, operating1
  Engine oil and filter, changing
  Engine oil filter, replacing
  Engine oil level, checking
  Engine oil, draining
  Engine oil, filling
  Engine rotation speed sensor (camshaft), replacing
  Engine rotation speed sensor (crank shaft), replacing1
  Engine rotation speed sensor (crank shaft), replacing2
  Exhaust pipe, flexible tube, replacing1
  Exhaust pipe, flexible tube, replacing2
  Fan pump, installing
  Fan pump, removing
  Frame joint, replacing bearings
  Fuel filter, replacing
  Fuel level sender, replacing
  Fuel level sender, replacing1
  Fuel metering unit A, replacing1
  Fuel metering unit A, replacing2
  Fuel metering unit B, replacing1
  Fuel metering unit B, replacing2
  Fuel pump, replacing
  Fuel rail pressure sensor, replacing
  Fuel system, bleeding
  Fuel system, bleeding1
  Fuel tank breather filter, replacing
  Fuel water separator, draining
  Fuel water separator, replacing
  Glow plug, replacing
  Hi low drum drive motor valve solenoid, replacing
  Hi low drum drive motor valve, replacing
  High pressure fuel system, pressure relief
  Horizontal swivel pin torque, checking
  Hydraulic oil filters, replacing
  Hydraulic oil level, checking
  Hydraulic oil suction strainer, cleaning
  Hydraulic oil tank, draining
  Hydraulic oil tank, filling
  Hydraulic system breather filter, replacing
  I-ECU, MID 140, changing non-programmed ECU
  I-ECU, MID 140, changing pre-programmed ECU
  Injectors, replacing all
  Lifting tool user instructions 88830095
  Loop flushing valve, replacing
  Lubrication oil pressure, checking with pressure gauge
  Maintenance service, daily
  Maintenance service, every 50 hours
  Maintenance service, every 500 hours
  Maintenance service, every 1000 hours
  Maintenance service, every 2000 hours
  Maintenance service, every 3000 hours
  Maintenance service, every 6000 hours
  Maintenance service, first 50 hours1
  Maintenance service, first 50 hours2
  Operator’s platform, lowering
  Operator’s platform, raising
  Parking brake function, checking
  Parking brake release valve, replacing
  Planetary drive oil level, checking
  Planetary drive oil, changing
  Positive feed
  Pressure relief valve (PRV), replacing
  Propulsion pump charge pressure, checking
  Propulsion pump system pressure, checking
  Propulsion pump, installing
  Propulsion pump, multi function valve, replacing
  Propulsion pump, removing
  Radiator and coolers, cleaning
  Ratchet jack, greasing
  Rear axle drive motor, installing
  Rear axle drive motor, removing
  Rear axle motor speed sensor, replacing
  Smooth drum scrapers, replacing
  Spark plug cable, replacing1
  Spark plug cable, replacing2
  Spark plug control unit, replacing1
  Spark plug control unit, replacing2
  Spark plug, replacing
  Steering cylinder pins, greasing
  Steering cylinder, replacing
  Steering pressure, checking
  Steering pump, installing
  Steering pump, removing
  Steering valve, replacing
  Swivel joint (horizontal and vertical) pins, greasing
  Swivel, installing
  Swivel, removing
  Tech Tool, operations
  Thermostat, replacing1
  Thermostat, replacing2
  Traction control module, replacing
  Turbocharger, replacing
  Tyres, checking air pressure
  Valves, adjusting1
  Valves, adjusting2
  Valves, adjusting3
  Valves, adjusting4
  V-ECU, MID 187, changing non-programmed ECU
  V-ECU, MID 187, changing pre-programmed ECU
  Vertical swivel pin torque, checking
  Vibration control module, replacing
  Vibration motor, installing
  Vibration motor, removing
  Vibration pump charge pressure relief valve, adjusting
  Vibration pump charge pressure relief valve, replacing
  Vibration pump charge pressure, checking
  Vibration pump, installing
  Vibration pump, removing
  Vibration speed sensor, replacing
  Vibration system pressure, checking
  Waste gate, testing
  Wheel nuts torque, checking
  Wheel, installing
  Wheel, removing

Safety

• A few simple safety rules
  Before operating
  Before service, read
  Charging batteries
  Check list after fire or heat exposure
  Cleanliness
  Decontamination
  Electrical system
  Environment
  Environmental handling for the future
  Health hazards with paint, plastics and rubber
  Safety concerns everybody!
  Safety when handling oil and fuel
  Safety when handling the machine
  Safety when lifting and supporting complete machine
  Safety when working with batteries
  Service position
  Some simple rules regarding tyre handling

Service Bulletins

• Camshaft, hardening process update
  D4H – D8H EATS air pump improvement
  Drum drive gear box mounting improvement
  Fuel pressure read-out
  Fuel sampling, method
  Hydraulic oil dye
  Improved wiper motor
  Large DD and SD Carrier, new design on carrier assembly
  Lubricant specifications and service interval changes
  New Inner Tube Availability for Drive Tires
  New Nomenclature for DD and SD compactors
  New Product Introduction
  New soil compactor
  New TechTool VCADS Pro interface
  New tightening torque process for the D4H, D6H cylinder head bolts
  Portable refillable O-ring kits
  Preservation
  Reports
  Software Distribution Procedure
  Volvo Product incident accident report & Interview Form

Special Tools, Misc

• 01 Special tool catalog
  01 Time Guide Currrent generation
  11 Time Guide Previous generation
  21 Time Guide Old generation
  35 GRD G700B LabourTimeGuide
  40 RM Compaction Time guide
  41 RM Compaction ABG Time Guide
  42 RM Paving Systems ABG Time Guide
  Special Tools Recommendations

Specifications

• Air conditioning, specifications1
  Air conditioning, specifications2
  Alternator, specifications
  Axle brake, specifications
  Battery, specifications
  Coolant, specifications
  Cooling fan motor, specifications
  Cooling system, tightening torques1
  Cooling system, tightening torques2
  Critical mounting torques
  Drum brake, specifications
  Drum drive motor, specifications1
  Drum drive motor, specifications2
  EGR system, tightening torques
  Electrical system, specification
  Engine oil pressure, specifications1
  Engine oil pressure, specifications2
  Engine, software specifications
  Engine, specification1
  Engine, specification2
  Engine, tightening torques1
  Engine, tightening torques2
  Exhaust aftertreatment system, specifications
  Fan pump, specifications
  Frame joint bearings, specifications
  Fuel system, specifications
  Fuel system, tightening torques1
  Fuel system, tightening torques2
  Fuel, lubricant and filling capacities1
  Fuel, lubricant and filling capacities2
  Fuel, specifications
  Grid heater, specifications
  Hydraulic connections, tightening torques
  Hydraulic return line filter, specification
  Inlet and exhaust system, specification
  Inlet and exhaust system, tightening torques1
  Inlet and exhaust system, tightening torques2
  Lubrication system, specifications1
  Lubrication system, specifications2
  Lubrication system, tightening torques
  Propulsion pump, specifications
  Rear axle drive motor, specifications1
  Rear axle drive motor, specifications2
  Starter motor, specifications
  Steering cylinder, specifications
  Steering orbital, specifications
  Steering system, specifications
  Thermal bypass valve, specifications
  Thermostat, specifications
  Tightening torque, specifications1
  Tightening torque, specifications2
  Traction control valve, specifications
  Vibration motor, specifications
  Wheel, specifications
  Wheel, tightening torque

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