Volvo PT220 Pneumatic Tire Compactors Service and Repair Manual PDF

Volvo PT220 Pneumatic Tire Compactors Service and Repair Manual PDF

Size: 69.53 MB
Language: English
Make: Volvo
Machine: Pneumatic Tire Compactors
Document: Service and Repair Manual, Hydraulic and Electrical Diagrams
Model: Volvo PT220
Page: 4255 Pages

Detail Contents:
1 Volvo PT220
2 Volvo PT220
PT220 Description

• Alternator, description
  Back-up alarm, description
  Battery description
  Battery disconnect switch
  Battery storage
  Battery, charging
  Brake, description
  Colour codes
  Component list, Fuses
  Component list, Relays
  Component list, Solenoid valves
  Component list, Switches
  Compressed air system
  Cooling system, description
  Description, complete machine
  Diesel fuels – quality and function
  Dual function alarm, description
  Electric welding
  Electrical system, description
  Engine hood, opening and closing
  Engine, description
  Engine, identification
  Environmentally safe handling
  Exhaust system, description
  Explanations to hydraulic diagram
  Frame, description
  Fuel system, description
  Fuel tank, description
  General
  Glossary of Abbreviations
  Horn, description
  Hydraulic couplings, description
  Hydraulic oil cooler, description
  Hydraulic oil, description
  Hydraulic oil, specifications
  Hydraulic oil, storing and handling
  Hydraulic system, description
  Hydraulic tank, description
  Hydraulic tank, volume
  Ignition switch
  Indicator lights
  Inlet system, description
  Instrument panel, description
  Lights, specifications
  Location of components
  Lubricant recommendation
  Lubrication and service chart
  Lubrication and service schedules
  Machine identification
  Maintenance service, general
  Oil and filtration
  Operator’s protective structure, description
  Parking brake, function description
  Power Transmission, Propulsion
  Precaution when working on the electrical system
  Service position 1
  Special instructions for working on the electrical system
  Starter motor, description
  Starting with booster batteries
  Steering control unit, description and operation
  Steering cylinder, description
  Steering system, description
  Steering wheel, description
  Stopping
  Suspension cylinder, description
  Water spray system, description
  Wheels, general description
  Wiring diagram, component list and index

PT220 Diagrams

• Hydraulic diagram, schematic
  Steering hydraulic schematics
  Wiring diagram

PT220 Installation Instruction

• Strobe light, installing new
  Tow pump, installing new

PT220 Repair

• Air cleaner primary filter, cleaning
  Air cleaner system, checking
  Air cleaner, installing
  Air cleaner, primary filter replacing
  Air cleaner, removing
  Air cleaner, secondary filter replacing
  Air duct rubber ring, replacing
  Air duct, replacing
  Air filter clog sensor, replacing
  Air hose, air duct, elbow, replacing
  Alternator, installing
  Alternator, removing
  Alternator, test
  Back up alarm, replacing
  Ball valve, replacing
  Battery cable +, replacing1
  Battery cable +, replacing2
  Battery cable +, replacing3
  Battery cable negative, replacing
  Battery disconnect switch (main switch), check
  Battery disconnector, replacing
  Battery, check
  Battery, checking electrolyte
  Battery, connecting
  Battery, disconnecting
  Battery, installing1
  Battery, maintenance
  Battery, maintenance1
  Battery, removing1
  Cap support, replacing
  Charge air cooler, inlet pipe, replacing
  Charge air cooler, installing
  Charge air cooler, outlet pipe, replacing
  Charge air cooler, removing
  Check the fuse for failure.
  Check the relay for failure.
  Check valve, replacing1
  Check valve, replacing2
  Cleaning engine compartment
  Cleaning prior to repair
  Cocoa mats, replacing
  Combination valve, replacing
  Component location, fuses
  Component location, lights
  Component location, relays
  Component location, switches
  Control box limit switch, checking
  Control box limit switch, replacing
  Control console wheel, replacing
  Control panel lock pin spring, replacing
  Control panel lock pin, replacing
  Control panel lock plate, replacing
  Control panel rail, guide, replacing
  Control panel stop plate, replacing
  Control panel, replacing
  Coolant level, check
  Coolant mixture
  Coolant, changing
  Cooling fan, check
  Cooling fan, replacing
  Cooling package, installing
  Cooling package, removing
  Cover plates gasket, replacing
  Decals Plates and reflectors
  Deck plates, replacing
  Diode, replacing1
  Diode, replacing2
  Drive shaft, installing
  Drive shaft, removing
  Dual function alarm, replacing
  Electrical components, basic check
  Electrical distribution box, circuit board replacing
  Electrical troubleshooting
  Emergency stop switch, replacing
  Engine components
  Engine difficult to start
  Engine hood hinge, replacing
  Engine hood latch, replacing
  Engine hood sealing, replacing
  Engine hood, changing gas spring
  Engine hood, installing
  Engine hood, removing
  Engine mounts, replacing
  Engine oil filter, replacing
  Engine oil level, check
  Engine oil pressure sensor, replacing
  Engine oil, changing
  Engine trouble shooting
  Engine wire harness, replacing
  Engine, installing
  Engine, removing
  Engine, removing1
  Expansion tank, replacing
  Fan belt and or alternator belt, checking and adjusting tension
  Fan belt and or alternator belt, replacing
  Fan guard, replacing
  Flasher relay, replacing
  Flexible hose, replacing
  Flexible pipe, replacing1
  Flexible pipe, replacing2
  Foot step
  Front wheel, installation
  Front wheel, removal
  Front wire harness, replacing
  Fuel filters, replacing
  Fuel level, checking
  Fuel lines, replacing1
  Fuel lines, replacing2
  Fuel system, bleeding
  Fuel tank breather cap, replacing
  Fuel tank lid,cover plate gasket, replacing
  Fuel tank sight gauge, replacing
  Fuel tank, installing
  Fuel tank, removing
  Fuse (general), replacing
  Fuse box, changing
  Greasing
  Hand rail, installing
  Hand rail, removing
  Head lamp, replacing
  Heavy exhaust smoke development
  Horn, replacing
  Hydraulic couplings, installation instructions
  Hydraulic manifold block LH, replacing
  Hydraulic manifold block RH, replacing
  Hydraulic motor, installing
  Hydraulic motor, removing
  Hydraulic oil filter, changing
  Hydraulic oil level gauge, replacing
  Hydraulic oil suction strainer, cleaning
  Hydraulic oil suction strainer, replacing
  Hydraulic oil, changing
  Hydraulic system troubleshooting
  Hydraulic system, checking oil level
  Hydraulic tank breather cap, replacing
  Hydraulic tank lid, cover plate gasket, replacing
  Ignition switch, replacing
  Indicator lamp High beam , replacing
  Instrument panel (display unit), replacing
  Instrument wire harness, replacing
  Lap type seat belt, checking and maintenance
  Licence plate lamp, replacing
  License plate
  Light relay, replacing
  Maintenance service, as required
  Maintenance service, daily
  Maintenance service, every 50 hours
  Maintenance service, every 250 hours
  Maintenance service, every 500 hours
  Maintenance service, every 1000 hours
  Maintenance service, every 2000 hours
  Maintenance service, every 6000 hours
  Neutral safety switch, checking
  Neutral safety switch, replacing1
  Neutral safety switch, replacing2
  Oil cooler, replacing
  Operator’s protective structure, component locations
  Operator’s seat, installing
  Operator’s seat, removing
  Paint and Finish
  Parking brake performance
  Parking brake pressure switch, replacing
  Pivot bushing, replacing
  Pivot, installing
  Pivot, removing
  Platform wire harness, replacing
  Power relay, replacing
  Pre-cleaner, replacing
  Propulsion control cable, replacing
  Propulsion control lever clamp attachment, replacing1
  Propulsion control lever clamp attachment, replacing2
  Propulsion control lever, replacing
  Propulsion control lever, replacing1
  Propulsion pump coupling, installing
  Propulsion pump coupling, removing
  Propulsion pump manifold, replacing
  Propulsion pump, installing1
  Propulsion pump, removing1
  Propulsion rod, pipe, installing
  Propulsion rod, pipe, removing
  Radiator and coolers, cleaning
  Radiator hose upper, replacing
  Radiator hoses lower, replacing
  Radiator, replacing
  Rear wheel, installing
  Rear wheel, removing
  Rear wire harness, replacing
  Relay (general), replacing
  Resistor, replacing
  Reverse alarm switch, replacing
  ROPS (Roll Over Protection), installing
  ROPS (Roll Over Protection), removing
  Silencer, replacing
  Solenoid coil, replacing
  Solenoid valve, check
  Solenoid valve, replacing
  Starter motor, replacing
  Steering arm, installing1
  Steering arm, removing1
  Steering column, installing
  Steering column, removing
  Steering cylinder pins, greasing
  Steering cylinder, installing
  Steering cylinder, removing
  Steering cylinder, replacing bearings
  Steering pump, installing
  Steering pump, removing
  Steering valve, installation
  Steering valve, removal
  Steering wheel, replacing
  Suspension cylinder adjustment
  Suspension cylinder connecting tube, replacing
  Suspension cylinder, installation
  Suspension cylinder, removal
  Switch, check
  Switch, replacing
  Tail lamp, replacing
  Temperature sensor cooling system, replacing
  Throttle control assembly, replacing
  Throttle control cable, replacing
  Throttle control lever, replacing
  Track rods, installing
  Track rods, removing
  Tyre inflation components, replacing
  Tyres, wear and air pressure, checking
  Unloading valve,replacing
  Valve block, installing
  Valve block, removing
  Valves, adjusting
  Water filter, changing
  Water flow control, replacing
  Water pump, installing
  Water pump, removing
  Water separator, changing
  Water separator, drain
  Water spray system components, replacing1
  Water spray system components, replacing2
  Water strainer, replacing
  Water tank and spray bars, drain and flush
  Water tank level, checking
  Water tank, installing
  Water tank, removing
  Wheel nuts, check torque
  Work lamp, replacing1
  Work lamp, replacing2

PT220 Safety

• Check list after fire or heat exposure
  Environmentally safe handling
  Explosion hazard
  Fire prevention measures
  Handling hazardous materials
  Health hazards with paint, plastics and rubber
  Safe operation of the machine
  Safety concerns everybody!
  Safety when handling oil and fuel
  Safety when handling the machine
  Safety when lifting and supporting complete machine
  Safety when servicing
  Safety when using lifting equipment
  Safety when working on hydraulic systems
  Safety when working with batteries
  Some simple rules regarding tyre handling
  Stopping
  Towing a disabled machine
  Transporting the machine
  Transporting the machine1
  Waste handling

PT220 Service Bulletins

• Fuel sampling, method
  Hydraulic oil dye
  Lubricant specifications and service interval changes
  New asphalt compactor PT220
  New Nomenclature for DD and SD compactors
  New TechTool VCADS Pro interface
  Portable refillable O-ring kits
  Preservation
  Reports
  Volvo Product incident accident report & Interview Form

PT220 Special Tools, Misc

• GRD G700B LabourTimeGuide Old version
  Recommended special tools
  RM Compaction ABG Time Guide Old 2009-01-26
  RM Compaction Time guide old version 2008-10-27
  RM Paving Systems ABG Time Guide Old 2009-01-26
  Special tool catalog 2014-11-17
  Time Guide Currrent generation 2014-12_12
  Time Guide Old generation 2014-12-12
  Time Guide Previous generation 2014-12_12

PT220 Specifications

• Alternator, specifications
  Back-up alarm, specifications
  Battery, specifications
  Brakes, specifications
  Conversion tables
  Critical mounting torques
  Dual function alarm, specification
  Electric horn, specifications
  Electrical symbols and designations
  Electrical system, specifications
  Engine, specifications
  Frame, specifications
  Fuel, lubricant and filling capacities
  Hydraulic connections, tightening torques
  Machine dimensions
  Machine weights
  Power transmission, specifications
  Recommended lubricants, specifications
  Specifications, general
  Starter motor, specifications
  Steering system, specifications
  Suspension cylinder, specification
  Tightening torque, specifications
  Tyre sizes and pressures specifications

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