Volvo PF6160 Tracked Paver Service and Repair Manual PDF

Volvo PF6160 Tracked Paver Service and Repair Manual PDF

Size: 154.86 MB
Language: English
Make: Volvo
Machine: Tracked Paver
Document: Service and Repair Manual, Hydraulic and Electrical Diagrams
Model: Volvo PF6160
Page: 4904 Pages

Detail Contents:
Volvo PF6160
Description

• Conversion tables
  Description, complete machine
  Diesel fuels – quality and function
  Diesel fuels – quality and function1
  Engine, description
  Failure Mode
  Fault code list
  Fault tracing information
  Fuel system, description
  Fuel, lubricant and filling capacities
  Hopper, installing
  Hopper, removing
  Hydraulic oil, specifications
  Hydraulic system, description
  Lubricant recommendation
  Lubrication and oil system, general specifications
  Machine identification
  Overview of controls in operator’s cab
  Thread locking compound, application specifications

Diagrams

• Component list, Control and warning lights
  Component list, Diodes
  Component list, instruments
  Component list, lights
  Component list, Miscellaneous
  Component list, resistors
  Component list, sensors
  Component list, Sounders
  Component list, Switches
  Hydraulic diagram 1
  Hydraulic diagram 1 Figure1
  Hydraulic diagram 2
  Hydraulic diagram 2 Figure1
  Hydraulic diagram 3
  Hydraulic diagram 3 Figure1
  Hydraulic diagram 4
  Hydraulic diagram 4 Figure1
  Hydraulic diagram 5
  Hydraulic diagram 5 Figure1
  Hydraulic diagram 6
  Hydraulic diagram 6 Figure1
  Hydraulic diagram 7
  Hydraulic diagram 7 Figure1
  Hydraulic diagram 8
  Hydraulic diagram 8 Figure1
  Hydraulic diagram 9
  Hydraulic diagram 9 Figure1
  Hydraulic diagram 10
  Hydraulic diagram 10 Figure1
  Hydraulic diagram 11
  Hydraulic diagram 11 Figure1
  Hydraulic diagram 12
  Hydraulic diagram 12 Figure1
  Hydraulic diagram 13
  Hydraulic diagram 13 Figure1
  Hydraulic diagram 14
  Hydraulic diagram 14 Figure1
  Wiring diagram 1
  Wiring diagram 2 Figure1
  Wiring diagram 2
  Wiring diagram 3
  Wiring diagram 3 Figure 1
  Wiring diagram 4
  Wiring diagram 4 Figure1
  Wiring diagram 5
  Wiring diagram 5 Figure1
  Wiring diagram 6
  Wiring diagram 6 Figure1
  Wiring diagram 7
  Wiring diagram 7 Figure1
  Wiring diagram 8
  Wiring diagram 8 Figure1
  Wiring diagram 9
  Wiring diagram 9 Figure1
  Wiring diagram 10
  Wiring diagram 10 Figure1
  Wiring diagram 11
  Wiring diagram 11 Figure1
  Wiring diagram 12
  Wiring diagram 12 Figure1
  Wiring diagram 13
  Wiring diagram 13 Figure1
  Wiring diagram 14
  Wiring diagram 14 Figure1
  Wiring diagram 15
  Wiring diagram 15 Figure1
  Wiring diagram 16
  Wiring diagram 16 Figure1
  Wiring diagram 17
  Wiring diagram 17 Figure1
  Wiring diagram 18
  Wiring diagram 18 Figure1
  Wiring diagram 19
  Wiring diagram 19 Figure1
  Wiring diagram 20
  Wiring diagram 20 Figure1
  Wiring diagram 21
  Wiring diagram 21 Figure1

Installation Instruction

• 6 foot auger extension, installing new
  8 foot auger extension, installing new
  10 foot auger extension, installing new
  12 foot auger extension, installing new
  14 foot auger extension, installing new
  16 foot auger extension, installing new
  Conveyor floor plate conversion kit, installing new
  Flow gates, installing new
  General purpose valve rework kit, installing new
  Truck hitch, installing new

Repair

• 0 General
  1 Standard Parts, Service
  2 Engine with Mounting & Equipment
  3 Elect. Warning, Information, Instruments
  4 Power Transmission
  6 Steering
  7 Frame, Springs, Damping, Axle Suspension, Wheel-Track Unit
  8 Machinery House, Cab, Exterior Trim Parts
  9 Hydraulic, Digging, Handling, Grading Equipment, Misc

Safety

• A few simple safety rules
  Before operating
  Before service, read
  Charging batteries
  Checklist after a fire or heat exposure
  Cleanliness
  Decontamination
  Electrical system
  Environment
  Environmental handling for the future
  General
  Health hazards with paint, plastics and rubber
  Safety concerns everybody!
  Safety when handling oil and fuel
  Safety when handling the machine
  Safety when lifting and supporting the machine
  Safety when working with batteries1
  Safety when working with batteries2
  Service positions
  Some simple rules regarding tyre handling
  Welding and grinding work

Service Bulletins

• 30 kW Alternator spline greasing
  6000 Series Paver – rear GP tunnel circuit
  6000 series paver light tower issues
  Auger bearing installation procedure
  Auger box slide bushings
  Auger Tunnel Weld Repair
  Biodiesel fuel for Volvo CE
  Check method on engine oil consumption
  Cold start device, description
  Comer planetary seal upgrade
  Conveyor Harness Resistor
  Conveyor Sensor Wire Harness Routing
  Conveyor System Conversion Kit
  Door bushing replacement
  Extra resistor in console harness
  Fan pump flange gasket installation procedure
  Flow gate option available
  Fuel sampling, method
  General System Software Update
  Hard engine starting Auger conveyor pump de-stroking
  Hopper chatters while lowering
  Hydraulic Filter Installation Procedure
  Hydraulic oil dye
  Lifting and lowering function
  Murphy display adjustments
  New 6000 series paver auger flight w bearing cover
  New arm rest
  New fastener assortment
  New replacement battery and battery hold down
  New service analyzer program available
  New style door holder availability
  New TechTool VCADS Pro interface
  PF6000 Series Junction box Controller Changes
  Portable refillable O-ring kits
  Preservation
  Reports
  Secondary approved hood latch option
  Serial number location on machine components
  Software Distribution Procedure
  Tow arm rollers
  Tow Point Hose Pulsation
  Tow Point Valve Adjustment
  Volvo Product incident accident report & Interview Form
  Water in the auger box

Special Tools, Misc

• Inspection Programme, Arrival Inspection PAW PUB20038980
  Inspection Programme, Delivery Inspection PAW PUB20037867
  Inspection Programme, Delivery Instructions PAW PUB20037884
  Inspection Programme, Maintenance of Stored Machines PAW PUB20037901
  Pavers Inspection Instructions
  Pavers Report
  Special tool Manual
  Special Tools Recommendations
  Time Guide Currrent generation
  Time Guide Old generation
  Time Guide Previous generation

Specifications

• Alternative fuels
  Critical mounting torques
  Hydraulic connections, tightening torques
  Hydraulic cylinder specifications
  Hydraulic cylinder specifications1
  Hydraulic cylinder specifications2
  Hydraulic cylinder, description
  Hydraulic cylinder, description1
  Hydraulic motor, specifications
  Hydraulic motor, specifications1
  Hydraulic motor, specifications2
  Hydraulic motor, specifications3
  Hydraulic motor, specifications4
  Hydraulic motor, specifications5
  Hydraulic pumps, specifications
  Hydraulic pumps, specifications1
  Hydraulic pumps, specifications2
  Hydraulic pumps, specifications3
  Hydraulic pumps, specifications4
  Hydraulic pumps, specifications5
  Hydraulic pumps, specifications6
  Hydraulic system, specifications
  Recommended lubricants
  Tightening torque, specifications1
  Tightening torque, specifications2

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