Volvo PF6110 Tracked Paver Service and Repair Manual PDF

Volvo PF6110 Tracked Paver Service and Repair Manual PDF

Size: 66.08 MB
Language: English
Make: Volvo
Machine: Tracked Paver
Document: Hydraulic and Electrical Diagrams, Service and Repair Manual
Model: Volvo PF6110
Page: 4283 Pages

Detail Contents:
1 Volvo PF6110
Description

• Conversion tables
  Description, complete machine
  Diesel fuels – quality and function
  Diesel fuels – quality and function1
  Engine, description
  Failure Mode
  Fault code list
  Fault tracing information
  Fuel system, description
  Hopper, installing
  Hopper, removing
  Hydraulic oil, specifications
  Hydraulic system, description
  Lubricant recommendation
  Lubricants and fluids, capacities (litres)
  Lubrication and oil system, general specifications
  Machine identification
  Overview of controls in operator’s cab
  Thread locking compound, application specifications

Diagrams

• Component list, Diodes
  Component list, Instruments
  Component list, Lights
  Component list, Miscellaneous
  Component list, Resistors
  Component list, Sensors
  Component list, Sounders
  Component list, Switches
  Hydraulic diagram 1 Figure 1
  Hydraulic diagram 1
  Hydraulic diagram 2 Figure 1
  Hydraulic diagram 2
  Hydraulic diagram 3 Figure 1
  Hydraulic diagram 3
  Hydraulic diagram 4 Figure 1
  Hydraulic diagram 4
  Hydraulic diagram 5 Figure 1
  Hydraulic diagram 5
  Hydraulic diagram 6 Figure 1
  Hydraulic diagram 6
  Hydraulic diagram 7 Figure 1
  Hydraulic diagram 7
  Hydraulic diagram 8 Figure 1
  Hydraulic diagram 8
  Hydraulic diagram 9 Figure 1
  Hydraulic diagram 9
  Hydraulic diagram 10 Figure 1
  Hydraulic diagram 10
  Hydraulic diagram 11 Figure 1
  Hydraulic diagram 11
  Hydraulic diagram 12 Figure 1
  Hydraulic diagram 12
  Hydraulic diagram 13 Figure 1
  Hydraulic diagram 13
  Hydraulic diagram 14 Figure 1
  Hydraulic diagram 14
  Wiring diagram 1
  Wiring diagram 2 Figure 1
  Wiring diagram 2
  Wiring diagram 3 Figure 1
  Wiring diagram 3
  Wiring diagram 4 Figure 1
  Wiring diagram 4
  Wiring diagram 5 Figure 1
  Wiring diagram 5
  Wiring diagram 6 Figure 1
  Wiring diagram 6
  Wiring diagram 7 Figure 1
  Wiring diagram 7
  Wiring diagram 8 Figure 1
  Wiring diagram 8
  Wiring diagram 9 Figure 1
  Wiring diagram 9
  Wiring diagram 10 Figure 1
  Wiring diagram 10
  Wiring diagram 11 Figure 1
  Wiring diagram 11
  Wiring diagram 12 Figure 1
  Wiring diagram 12
  Wiring diagram 13 Figure 1
  Wiring diagram 13
  Wiring diagram 14 Figure 1
  Wiring diagram 14
  Wiring diagram 15 Figure 1
  Wiring diagram 15
  Wiring diagram 16 Figure 1
  Wiring diagram 16
  Wiring diagram 17 Figure 1
  Wiring diagram 17
  Wiring diagram 18 Figure 1
  Wiring diagram 18
  Wiring diagram 19 Figure 1
  Wiring diagram 19
  Wiring diagram 20 Figure 1
  Wiring diagram 20
  Wiring diagram 21 Figure 1
  Wiring diagram 21

Installation Instruction

• After market engine, transfer of components
  Conveyor floor plate conversion kit, installing new
  Flow gates, installing new
  General purpose valve rework kit, installing new
  Truck hitch, installing new

Repair

• Air cleaner primary filter, clean
  Air cleaner system, checking
  Air cleaner, installing
  Air cleaner, primary filter replacing
  Air cleaner, removing
  Air cleaner, secondary filter replacing
  Apron, installing
  Apron, removing
  Auger assembly, installing
  Auger bearing hanger, installing
  Auger bearing hanger, removing
  Auger bearing, installing
  Auger bearing, removing
  Auger drive chain, replacing
  Auger drive chains, checking and adjusting
  Auger drive sprocket, replacing
  Auger flight, installing
  Auger flight, removing
  Auger motor, installing
  Auger motor, removing
  Auger section, inspection
  Auger shaft, installing
  Auger shaft, removing
  Auger system relief pressure, checking and adjusting
  Batteries, replacing
  Battery, cleaning and inspection
  Battery, connecting
  Battery, disconnecting
  Bogie wheel and take-up wheel; inspection
  Bogie wheel assembly, installing
  Bogie wheel assembly, removing
  Cleaning of the machine
  Clutch assembly, installing
  Clutch assembly, removing
  Clutch collar assembly; inspection
  Clutch throw out collar, greasing
  Clutch torque measurement; checking
  Clutch torque; adjusting
  Conveyor chain tension system relief pressure, checking
  Conveyor chain, installing
  Conveyor chain, removing
  Conveyor drive chain, installing
  Conveyor drive chain, removing
  Conveyor drive pump, installing
  Conveyor drive pump, removing
  Conveyor drive shaft, installing
  Conveyor drive shaft, removing
  Conveyor floor plate, installing
  Conveyor floor plate, removing
  Conveyor idler assembly, disassembly and assembly
  Conveyor idler assembly, installing
  Conveyor idler assembly, removing
  Conveyor system relief pressure, checking and adjusting
  Conveyor tension cylinder, installing
  Conveyor tension cylinder, removing
  Coolant level, check
  Coolant quality, check
  Coolant, changing
  Cooling system, inspection
  Deck plate, installing
  Deck plate, removing
  Drive planetary oil level, checking
  Drive planetary oil, changing
  Dust evacuator check valve, checking
  E-7003
  Engine hood, installing
  Engine hood, removing
  Engine oil and filter, changing
  Engine oil filter, replacing
  Engine oil level, check
  Engine, installing
  Engine, removing
  Fan belt and or alternator belt, checking and adjusting tension
  Fan motor, checking working pressure
  Fan motor, installing
  Fan motor, removing
  Fan pump, installing
  Fan pump, removing
  Forward Stop Reverse control lever detent; lubricating
  Front idler, installing
  Front idler, removing
  Fuel cooler, replacing
  Fuel filter, replacing
  Fuel filters, water trap
  Fumes Extraction System, installing
  Fumes Extraction System, removing
  Fumes Extraction System, removing1
  Gearbox, assembly
  Gearbox, disassembly
  Gearbox, installing
  Gearbox, removing
  General inspection of machine
  General purpose distribution valve, installing
  General purpose distribution valve, removing
  Generator hydraulic circuit filter, changing
  Generator motor, installing
  Generator motor, removing
  Generator pump, installing
  Generator pump, removing
  Generator, installing
  Generator, removing
  Hand rail, installing
  Hand rail, removing
  Hopper hinge, inspection
  Hopper lock pins, greasing
  Hydraulic hoses, inspecting
  Hydraulic motor speed sensor, replacing
  Hydraulic oil return filter, changing
  Hydraulic oil suction strainer, change
  Hydraulic oil tank, changing oil and filter
  Hydraulic oil tank, draining
  Hydraulic oil tank, filling
  Hydraulic oil tank, installing
  Hydraulic oil tank, removing
  Hydraulic pump relief pressure, checking and adjusting
  Hydraulic pump, installing
  Hydraulic pump, removing
  Hydraulic system, checking oil level
  Hydrostatic pump charge pressure, check and adjust
  Instrument console base, installing
  Instrument console base, removing
  Instrument console bearing, replacing
  Instrument console lock pin, replacing1
  Instrument console lock pin, replacing2
  Instrument console, installing
  Instrument console, removing
  Junction box, installing
  Junction box, removing
  Lubrication and service chart
  Maintenance service, daily
  Maintenance service, every 50 hours
  Maintenance service, every 500 hours
  Maintenance service, every 1000 hours
  Maintenance service, first 10 hours
  Material handling component, inspection
  Operator console, greasing
  Operator’s seat, installing
  Operator’s seat, removing
  Parking brake performance
  Parking brake, checking
  Power tunnel cylinder, installing
  Power tunnel cylinder, removing
  Power tunnel, installing
  Power tunnel, removing
  Propulsion pump, installing1
  Propulsion pump, installing2
  Propulsion pump, removing1
  Propulsion pump, removing2
  Pump drive box oil, changing
  Push roller, disassembly and assembly
  Push roller, installing
  Push roller, removing
  Radiator and coolers, cleaning
  Rubber track, aligning
  Rubber track, inspection
  Rubber track, inspection1
  Rubber track, installing
  Rubber track, removing
  Screed, installing1
  Screed, installing2
  Screed, removing
  Screed, removing1
  Screed, removing2
  Seat channel guide, replacing
  Seat support, replacing
  Silencer, installing
  Silencer, removing
  Take up slider, installing
  Take up slider, removing
  Tandem bogie pin and bushing, replacing
  Tandem bogie pivot, greasing
  Tow arm, installing
  Tow arm, removing
  Tow point speed, adjusting
  Track assembly, removing
  Track bogie wheel bearing, greasing
  Track drive wheel, installing
  Track drive wheel, removing
  Track idler wheel bearing, greasing
  Track tension cylinder, replacing
  Track tension system relief pressure, checking
  Travel gearbox, installation
  Travel gearbox, removal
  Travel motor, installing
  Travel motor, removing
  Vibration pump, installing
  Vibration pump, removing
  Washdown system, installing
  Washdown system, removing
  Washdown tank, filling

Safety

• A few simple safety rules
  Before operating
  Before service, read
  Charging batteries
  Checklist after a fire or heat exposure
  Cleanliness
  Decontamination
  Electrical system
  Environment
  Environmental handling for the future
  General
  Health hazards with paint, plastics and rubber
  Safety concerns everybody!
  Safety when handling oil and fuel
  Safety when handling the machine
  Safety when lifting and supporting the machine
  Safety when working with batteries
  Service positions
  Welding and grinding work

Service Bulletins

• 6000 Series Paver – rear GP tunnel circuit
  Auger bearing installation procedure
  Auger Tunnel Weld Repair
  Cold start device, description
  Comer planetary seal upgrade
  Conveyor Harness Resistor
  Conveyor Sensor Wire Harness Routing
  Conveyor System Conversion Kit
  Door bushing replacement
  Extra resistor in console harness
  Fan pump flange gasket installation procedure
  Flow gate option available
  Fuel sampling, method
  General System Software Update
  Hard engine starting Auger conveyor pump de-stroking
  Hopper chatters while lowering
  Hydraulic Filter Installation Procedure
  Hydraulic oil dye
  Introduction of new smooth tracks for PF6110 pavers
  Murphy display adjustments
  New arm rest
  New replacement battery and battery hold down
  New service analyzer program available
  New style door holder availability
  New TechTool VCADS Pro interface
  PF6000 Series Junction box Controller Changes
  Portable refillable O-ring kits
  Preservation
  Reports
  Rubber Track Alignment
  Secondary approved hood latch option
  Software Distribution Procedure
  Tow arm rollers
  Tow Point Hose Pulsation
  Tow Point Valve Adjustment
  Track Frame Supersession
  Volvo Product incident accident report & Interview Form

Special Tools, Misc

• LabourTimeGuide 35 GRD G700B
  RM Compaction ABG Time Guide
  RM Compaction Time guide
  RM Paving Systems ABG Time Guide
  Special tool catalog
  Special Tools Recommendations
  Time Guide Currrent generation
  Time Guide Old generation
  Time Guide Previous generation

Specifications

• Critical mounting torques
  Hydraulic connections, tightening torques
  Hydraulic cylinder specifications
  Hydraulic cylinder specifications1
  Hydraulic cylinder specifications2
  Hydraulic cylinder specifications3
  Hydraulic cylinder, description
  Hydraulic cylinder, description1
  Hydraulic motor, specifications
  Hydraulic motor, specifications1
  Hydraulic motor, specifications2
  Hydraulic motor, specifications3
  Hydraulic pumps, specifications
  Hydraulic pumps, specifications1
  Hydraulic pumps, specifications2
  Hydraulic pumps, specifications3
  Hydraulic system, specifications
  Recommended lubricants, specifications
  Thermostat, specifications
  Tightening torque, specifications1
  Tightening torque, specifications2

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