Volvo PF4410 Tracked Paver Service and Repair Manual PDF

Volvo PF4410 Tracked Paver Service and Repair Manual PDF

Size: 45.43 MB
Language: English
Make: Volvo
Machine: Tracked Paver
Document: Service and Repair Manual, Hydraulic and Electrical Diagrams
Model: Volvo PF4410
Page: 4030 Pages

Detail Contents:
1 Volvo PF4410
Description

• Air cleaner system, checking
  Auger conveyor hydraulic system flow, checking
  Auger conveyor motor case drain, checking
  Auger conveyor motor, description
  Auger conveyor pump case drain, checking
  Auger conveyor pump force motor, adjusting
  Auger conveyor pump, description
  Auger conveyor servo activation pressure, checking
  Auger conveyor system pressure, checking
  Auger conveyor system, description
  Auger lift cylinder pressure, checking
  Collection of basic data
  Conversion tables
  Diesel fuels – quality and function
  Diesel fuels – quality and function1
  Engine, description
  Fuel system, description
  General fault diagnosis information
  General purpose hydraulic system flow, checking
  General purpose hydraulic system pressure, checking
  General purpose hydraulic system, description
  General purpose pump, description
  Hopper cylinder pressure, checking
  Hydraulic oil, specifications
  Hydrostatic drive system, description
  Lead and connector checks1
  Lead and connector checks2
  Lubricant recommendation
  Lubricants and fluids, capacities (litres)
  Main valve, description
  Parking brake, function description
  Parking brake, release pressure, checking
  Pressure at brake shift valve, checking
  Propulsion motor case drain flow, checking
  Propulsion motor, description
  Propulsion pump, charge pressure checking
  Propulsion pump, description
  Propulsion system pressure, checking
  Service position
  Steering system, description
  Thread locking compound, application specifications
  Track tension hydraulic system, description
  Track tension system relief pressure, checking
  Vibration motor, description

Diagrams

• Component list, Circuit breakers
  Component list, Diodes
  Component list, Fuses Figure 1
  Component list, Fuses
  Component list, Instruments
  Component list, Lights
  Component list, Miscellaneous
  Component list, Motors
  Component list, Relays
  Component list, Resistors
  Component list, Sensors
  Component list, Solenoid valves
  Component list, Switches
  Hydraulic diagram 1
  Hydraulic diagram 1-1 Figure 1
  Hydraulic diagram 1-2 Figure 1
  Hydraulic diagram 1-2
  Wiring diagram 1-1 Figure 1
  Wiring diagram 1-1
  Wiring diagram 1-2 Figure 1
  Wiring diagram 1-2
  Wiring diagram 2
  Wiring diagram 3
  Wiring diagram 4
  Wiring diagram 5
  Wiring diagram 6
  Wiring diagram 7
  Wiring diagram 8
  Wiring diagram 9

Installation Instruction

• 10 foot auger extension, installing new
  12 foot auger extension, installing new
  14 foot auger extension, installing new
  16 foot auger extension, installing new
  18 foot auger extension, installing new
  20 foot auger extension, installing new
  Double joint matcher, installing new
  Electric fuel gauge, installing new
  Electric generator hydraulics, installing new
  Feed control paddle, installing new
  Flood lights and strobe light, installing new
  Flood lights, installing new
  Material indicator, installing new
  Oscillating push roller, installing new
  Single joint matcher, installing new
  Strobe light, installing new
  Tractor mounted electric generator, installing new
  Truck hitch, installing new
  Ultrasonic feeder control, installing new
  Ultrasonic feeder control, installing new1

Repair

• Air cleaner primary filter, cleaning
  Air cleaner, replacement of primary filter and secondary filter
  Auger conveyor drive chains, adjusting
  Auger conveyor drive chains, checking
  Auger conveyor motor, installing
  Auger conveyor motor, removing
  Auger conveyor planetary oil level, checking
  Auger conveyor planetary oil, changing
  Auger conveyor planetary oil, draining
  Auger conveyor planetary oil, filling
  Auger conveyor pump control filter, changing
  Auger conveyor pump, installing, left side2
  Auger conveyor pump, installing, right side1
  Auger conveyor pump, removing, left side2
  Auger conveyor pump, removing, right side1
  Auger sections, inspecting
  Battery, cleaning and inspection
  Battery, connecting
  Battery, disconnecting
  Battery, installing
  Battery, removing
  Brake shift valve, replacing
  Charge oil filter, changing
  Charge pressure relief valve, adjusting
  Charge pressure relief valve, replacing
  Conveyor chain, adjusting
  Conveyor chain, checking
  Coolant level, check
  Coolant quality, checking
  Coolant, changing
  Coolant, draining
  Coolant, filling
  Cooling package, installing
  Cooling package, removing
  Cooling system integrity, checking
  Drive shaft, greasing
  Drive tracks, inspecting
  Dust evacuator check valve, checking
  E-7007
  Engine hood, installing
  Engine hood, removing
  Engine oil filter, replacing
  Engine oil level, checking
  Engine oil, changing
  Engine oil, draining
  Engine oil, filling
  Engine, installing
  Engine, removing
  Fan belt, checking
  Fuel level, checking
  Fuel water separator, changing
  Fuel water separator, draining
  General purpose pump, installing
  General purpose pump, removing
  Generator pump, installing
  Generator pump, removing
  High low valve, replacing
  Hopper hinge, inspection
  Hopper lock pins, greasing
  Hydraulic oil filter, changing
  Hydraulic oil level, checking
  Hydraulic oil suction strainer, changing
  Hydraulic oil system, priming
  Hydraulic oil tank, draining
  Hydraulic oil tank, filling
  Hydraulic oil, changing
  Impulse converter, replacing
  Instrument console lock pin, replacing
  Instrument console, installing
  Instrument console, removing
  MA4206, replacing
  MA4412, replacing
  MA4413, replacing
  MA5501, replacing
  MA9470, replacing
  MA9471, replacing
  Main distribution valve, installing
  Main distribution valve, removing
  Maintenance service, daily
  Maintenance service, every 50 hours
  Maintenance service, every 250 hours
  Maintenance service, every 500 hours
  Maintenance service, every 1000 hours
  Maintenance service, first 50 hours
  Operator’s seat, installing
  Operator’s seat, removing
  Parking brake, checking
  Primary fuel filter, changing
  Propulsion motor, installing
  Propulsion motor, removing
  Propulsion planetary oil level, checking
  Propulsion planetary oil, changing
  Propulsion planetary, installing
  Propulsion planetary, removing
  Propulsion pump, installing, left side
  Propulsion pump, installing, right side
  Propulsion pump, multi function valve, replacing
  Propulsion pump, removing, left side
  Propulsion pump, removing, right side
  PTO main bearing, greasing
  Pump drive box oil level, checking
  Pump drive box oil, changing
  Pump drive box, installing
  Pump drive box, removing
  Radiator and coolers, cleaning
  RE3706, replacing
  RE3706, replacing1
  RE5501, replacing
  Rubber track, installing
  Rubber track, removing
  Screed, installing
  Screed, removing
  SE5501, replacing
  Servo shunt valve spool, replacing
  SW3703, replacing
  SW4233, replacing
  SW4234, replacing
  SW5501, replacing
  Track bogie wheel bearing, greasing
  Track, track frame and wheels cleaning
  Washdown fuel filter, changing

Safety

• A few simple safety rules
  Before operating
  Before service, read
  Charging batteries
  Checklist after a fire or heat exposure
  Cleanliness
  Decontamination
  Electrical system
  Environment
  Environmental handling for the future
  General
  Health hazards with paint, plastics and rubber
  Safety concerns everybody!
  Safety when handling oil and fuel
  Safety when handling the machine
  Safety when lifting and supporting the machine
  Safety when working with batteries
  Service positions
  Welding and grinding work

Service Bulletins

• Dynex pump priming procedures
  Fuel sampling, method
  High altitude and cold weather start of Tier III engine
  Hydraulic oil dye
  Hydraulic system flush procedure
  New arm rest
  New fuel filter bracket
  New product
  New TechTool VCADS Pro interface
  Portable refillable O-ring kits
  Preservation
  Reports
  Screed Lift solenoid valve improvement
  Urethane Bogie Wheel
  Volvo Product incident accident report & Interview Form

Special Tools, Misc

• GRD G700B LabourTimeGuide
  Recommendations special tools
  RM Compaction ABG Time Guide
  RM Compaction Time guide
  RM Paving Systems ABG Time Guide
  Special tool catalog
  Time Guide Currrent
  Time Guide Old generation
  Time Guide Previous generation

Specifications

• Auger conveyor motor, specifications
  Auger conveyor pump, specifications
  Auger lift cylinder, specifications
  Auger lift cylinder, specifications1
  Brake valve, specifications
  Brake valve, specifications1
  Brake valve, specifications2
  Engine, tightening torque
  Frame and tracks, tightening torque
  General purpose pump, specifications
  General purpose pump, specifications1
  Hopper lift cylinder, specifications
  Hopper lift cylinder, specifications1
  Hydraulic connections, tightening torques
  Power transmission, tightening torque
  Propulsion motor, specifications
  Propulsion planetary, specifications
  Propulsion pump, specifications
  Screed lift cylinder, specifications
  Screed lift cylinder, specifications1
  Tightening torque, specifications Engine, tightening torque
  Tightening torque, specifications Frame and tracks, tightening torque
  Tightening torque, specifications Iso Metric Torque chart
  Tightening torque, specifications Power transmission, tightening torque
  Tightening torque, specifications SAE Torque charts
  Tow point cylinder, specifications
  Tow point cylinder, specifications1
  Track tension cylinder, specifications
  Track tension cylinder, specifications1
  Vibration motor, specifications
  Vibration motor, specifications1

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