Volvo PF2181 Wheel Paver Service and Repair Manual PDF

Volvo PF2181 Wheel Paver Service and Repair Manual PDF

Size: 50.21 MB
Language: English
Make: Volvo
Machine: Wheel Paver
Document: Service and Repair Manual, Wiring Diagram
Model: Volvo PF2181
Page: 4170 Pages

Detail Contents:
1 Volvo PF2181
2 Volvo PF2181
PF2181 Description

• Auger conveyor hydraulic system flow, checking
  Auger conveyor motor case drain, checking
  Auger conveyor motor, description
  Auger conveyor pump case drain, checking
  Auger conveyor pump force motor, adjusting
  Auger conveyor pump, description
  Auger conveyor servo activation pressure, checking
  Auger conveyor system pressure, checking
  Auger conveyor system, description
  Auger lift cylinder pressure, checking
  Collection of basic data
  Conversion tables
  Description
  Diesel fuels – quality and function
  Diesel fuels – quality and function1
  Engine, description
  Failure Mode
  Fuel system, description
  Fume recovery function description
  Fume recovery motor, description
  Fume recovery motor, specifications
  Fume recovery motor, specifications1
  Fume recovery valve, description
  General fault diagnosis information
  General purpose hydraulic system flow, checking
  General purpose hydraulic system pressure, checking
  General purpose hydraulic system, description
  General purpose pump, description
  Generator hydraulic system flow, checking
  Generator hydraulic system pressure, checking
  Hopper cylinder pressure, checking
  Hydraulic oil, specifications
  Hydrostatic drive system, description
  Lead and connector checks1
  Lead and connector checks2
  Lubricant recommendation
  Lubricants and fluids, capacities (litres)
  MA4001, description and measuring
  MA4206, description and measuring
  MA4410, description and measuring
  MA4411, description and measuring
  MA5501, description and measuring
  MA6401, description and measuring
  MA6402, description and measuring
  MA9133, description and measuring
  MA9402, description and measuring
  MA9403, description and measuring
  MA9410, description and measuring
  MA9411, description and measuring
  MA9412, description and measuring
  MA9413, description and measuring
  MA9425, description and measuring
  MA9454, description and measuring
  MA9455, description and measuring
  MA9456, description and measuring
  MA9457, description and measuring
  MA9460, description and measuring
  MA9464, description and measuring
  MA9465, description and measuring
  MA9470, description and measuring
  MA9471, description and measuring
  MA9476, description and measuring
  MA9477, description and measuring
  MA9478, description and measuring
  MA9479, description and measuring
  MA9540, description and measuring
  MA9541, description and measuring
  Main valve, description1
  Main valve, description2
  Multimeter
  Parking brake, function description
  Pressure at brake shift valve, checking
  Propulsion motor case drain flow, checking
  Propulsion motor, description
  Propulsion pump, charge pressure checking
  Propulsion pump, description
  Propulsion system pressure, checking
  RE2501, description and measuring
  RE2708, description and measuring
  RE2709, description and measuring
  RE3301, description and measuring
  RE3611, description and measuring
  RE3702, description and measuring
  RE3705, description and measuring
  RE3705, description and measuring1
  RE3706, description and measuring
  RE3707, description and measuring
  RE3708, description and measuring
  RE3709, description and measuring
  RE4233, description and measuring
  RE4410, description and measuring
  RE5501, description and measuring
  RE5502, description and measuring
  RE5502, description and measuring1
  RE8709, description and measuring
  RE9401, description and measuring
  RE9402, description and measuring
  RE9403, description and measuring
  RE9404, description and measuring
  RE9405, description and measuring
  RE9460, description and measuring
  RE9474, description and measuring
  SE5501, description and measuring
  SE9155, description and measuring
  Service position
  Steering system, description
  SW2705, description and measuring
  SW2706, description and measuring
  SW4234, description and measuring
  SW5501, description and measuring
  SW9402, description and measuring
  SW9425, description and measuring
  SW9426, description and measuring
  SW9454, description and measuring
  SW9455, description and measuring
  SW9456, description and measuring
  SW9457, description and measuring
  SW9460, description and measuring
  SW9470, description and measuring
  SW9471, description and measuring
  SW9472, description and measuring
  SW9473, description and measuring
  Thread locking compound, application specifications
  Troubleshooting, general

PF2181 Diagrams

• Component list, Circuit breakers
  Component list, Fuses
  Component list, Instruments
  Component list, Lights
  Component list, Miscellaneous
  Component list, Motors
  Component list, Relays
  Component list, Resistors
  Component list, Sensors
  Component list, Solenoid valves
  Component list, Switches
  Hydraulic diagram
  Wiring diagram 1-1
  Wiring diagram 1-2
  Wiring diagram 2-1
  Wiring diagram 2-2
  Wiring diagram 3-1
  Wiring diagram 3-2
  Wiring diagram 4-1
  Wiring diagram 4-2
  Wiring diagram 5-1
  Wiring diagram 5-2
  Wiring diagram 6-1
  Wiring diagram 6-2
  Wiring diagram 7-1
  Wiring diagram 7-2
  Wiring diagram 8-1
  Wiring diagram 8-2
  Wiring diagram 9-1
  Wiring diagram 9-2
  Wiring diagram 10-1
  Wiring diagram 10-2
  Wiring diagram 11-1
  Wiring diagram 11-2
  Wiring diagram 12-1
  Wiring diagram 12-2
  Wiring diagram 13
  Wiring diagram 14

PF2181 Installation Instruction

• 10 foot auger extension, installing new
  12 foot auger extension, installing new
  14 foot auger extension, installing new
  16 foot auger extension, installing new
  18 foot auger extension, installing new
  20 foot auger extension, installing new
  Double joint matcher, installing new
  Electric fuel gauge, installing new
  Feed control paddle, installing new
  Material indicator, installing new
  Oscillating push roller, installing new
  Single joint matcher, installing new
  Ultrasonic feeder control, installing new
  Ultrasonic feeder control, installing new1

PF2181 Repair

• Air cleaner primary filter, cleaning
  Air cleaner system, checking
  Air cleaner, replacement of primary filter and secondary filter
  Auger conveyor drive chains, adjusting
  Auger conveyor drive chains, checking
  Auger conveyor motor, installing
  Auger conveyor motor, removing
  Auger conveyor planetary oil level, checking
  Auger conveyor planetary oil, changing
  Auger conveyor planetary oil, draining
  Auger conveyor planetary oil, filling
  Auger conveyor planetary, installing
  Auger conveyor planetary, removing
  Auger conveyor pump control filter, changing
  Auger conveyor pump, installing
  Auger conveyor pump, removing
  Auger sections, inspecting
  Battery, cleaning and inspection
  Battery, connecting
  Battery, disconnecting
  Battery, installing
  Battery, removing
  Bogie wheel king pins, greasing
  Bogie wheels, greasing
  Brake shift valve, replacing
  Charge oil filter, changing
  Charge pressure relief valve, adjusting
  Charge pressure relief valve, replacing
  Clutch assembly, installing
  Clutch assembly, removing
  Clutch operating shaft, greasing
  Clutch throw out collar, greasing
  Clutch torque measurement; checking
  Clutch torque; adjusting
  Conveyor chain, adjusting
  Conveyor chain, checking
  Coolant level, check
  Coolant quality, checking
  Coolant, changing
  Coolant, draining
  Coolant, filling
  Cooling package, installing
  Cooling package, removing
  Cooling system integrity, checking
  Drive shaft, greasing
  Drive shaft, installing
  Drive shaft, removing
  Drive wheel mounting bolt torque, checking
  Dust evacuator check valve, checking
  E-7007
  Engine hood, installing
  Engine hood, removing
  Engine oil filter, replacing
  Engine oil level, checking
  Engine oil, changing
  Engine oil, draining
  Engine oil, filling
  Engine, installing
  Engine, removing
  Fan belt, checking
  Fuel level, checking
  Fuel water separator, changing
  Fuel water separator, draining
  Fuel water separator, draining1
  General purpose pump, installing
  General purpose pump, removing
  Generator pump, installing
  Generator pump, removing
  High low valve, replacing
  Hopper hinge, inspection
  Hopper lock pins, greasing
  Hydraulic oil filter, changing
  Hydraulic oil level, checking
  Hydraulic oil suction strainer, change
  Hydraulic oil system, priming
  Hydraulic oil tank relief valve, cleaning
  Hydraulic oil tank relief valve, installing
  Hydraulic oil tank relief valve, removing
  Hydraulic oil tank, draining
  Hydraulic oil tank, filling
  Hydraulic oil, changing
  MA4206, replacing
  MA4412, replacing
  MA4413, replacing
  MA5501, replacing
  MA9470, replacing
  MA9471, replacing
  Main distribution valve, installing
  Main distribution valve, removing
  Maintenance service, daily1
  Maintenance service, daily2
  Maintenance service, every 50 hours1
  Maintenance service, every 50 hours2
  Maintenance service, every 250 hours1
  Maintenance service, every 250 hours2
  Maintenance service, every 500 hours1
  Maintenance service, every 500 hours2
  Maintenance service, every 1000 hours1
  Maintenance service, every 1000 hours2
  Maintenance service, first 50 hours1
  Maintenance service, first 50 hours2
  Parking brake, checking
  Primary fuel filter, changing
  Propulsion planetary oil level, checking
  Propulsion planetary oil, changing
  Propulsion planetary oil, draining
  Propulsion planetary oil, filling
  Propulsion planetary, installing
  Propulsion planetary, removing
  Propulsion pump, installing, left side
  Propulsion pump, installing, right side
  Propulsion pump, multi function valve, replacing
  Propulsion pump, removing, left side
  Propulsion pump, removing, right side
  PTO main bearing, greasing
  Pump drive box oil level, checking
  Pump drive box oil, changing
  Pump drive box oil, draining
  Pump drive box oil, filling
  Pump drive box, installing
  Pump drive box, removing
  Radiator and coolers, cleaning
  RE3706, replacing
  RE5501, replacing
  RE5501, replacing1
  Screed, installing
  Screed, removing
  SE5501, replacing
  Servo shunt valve spool, replacing
  SW3703, replacing
  SW4233, replacing
  SW4234, replacing
  SW5501, replacing
  Tandem bogie pivot, greasing
  Tyres, wear and air pressure, checking
  Washdown fuel filter, changing
  Wheel, installing
  Wheel, removing

PF2181 Safety

• A few simple safety rules
  Before operating
  Before service, read
  Charging batteries
  Checklist after a fire or heat exposure
  Cleanliness
  Decontamination
  Electrical system
  Environment
  Environmental handling for the future
  General
  Health hazards with paint, plastics and rubber
  Safety concerns everybody!
  Safety when handling oil and fuel
  Safety when handling the machine
  Safety when lifting and supporting the machine
  Safety when working with batteries
  Service positions
  Welding and grinding work

PF2181 Service Bulletins

• Dynex pump priming procedures
  Fuel sampling, method
  High altitude and cold weather start of Tier III engine
  Hydraulic oil dye
  Hydraulic system flush procedure
  New arm rest
  New product
  New TechTool VCADS Pro interface
  Portable refillable O-ring kits
  Preservation
  Reports
  Screed Lift solenoid valve improvement
  Volvo Product incident accident report & Interview Form

PF2181 Special Tools, Misc

• GRD G700B LabourTimeGuide
  Recommended special tools
  RM Compaction ABG Time Guide
  RM Compaction Time guide
  RM Paving Systems ABG Time Guide
  Special tool catalog
  Time Guide Currrent generation
  Time Guide Old generation
  Time Guide Previous generation

PF2181 Specifications

• Auger conveyor motor, specifications
  Auger conveyor pump, specifications
  Auger lift cylinder, specifications
  Auger lift cylinder, specifications1
  Brake valve, specifications
  Brake valve, specifications1
  Flow gate cylinder, specifications
  Flow gate cylinder, specifications1
  Frame and wheels, tightening torque
  General purpose pump, specifications
  General purpose pump, specifications1
  Hopper lift cylinder, specifications
  Hopper lift cylinder, specifications1
  Hydraulic connections, tightening torques
  Power transmission, tightening torque
  Propulsion motor, specifications
  Propulsion motor, specifications1
  Propulsion planetary, specifications
  Propulsion planetary, specifications1
  Propulsion pump, specifications
  Propulsion pump, specifications1
  Screed lift cylinder, specifications
  Steering cylinder, specification
  Steering cylinder, specification1
  Tightening torque, specifications1
  Tightening torque, specifications2
  Tightening torque, specifications3
  Tightening torque, specifications4
  Tightening torque, specifications5
  Tightening torque, specifications6
  Tow point cylinder, specifications
  Vibration motor, specifications

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