Volvo P6820C Tracked Paver Service and Repair Manual PDF

Volvo P6820C Tracked Paver Service and Repair Manual PDF

Size: 115.81 MB
Language: English
Make: Volvo
Machine: Tracked Paver
Document: Service and Repair Manual, Hydraulic and Electrical Diagrams
Model: Volvo P6820C
Page: 5072 Pages

Detail Contents:
1 Volvo P6820C
Description

• Additional sockets, overview
  Air cleaner, description
  Auxiliary control panel, overview
  Battery disconnector switch, description
  Battery, charging
  Battery, description
  Brake system, description
  Central ground connections
  Central lubrication system, description
  Communication with data buses1
  Communication with data buses2
  Component locations Engine1
  Component locations Engine2
  Component locations1
  Component locations2
  Cooling system, description1
  Cooling system, description2
  Crankcase ventilation, description
  Description1
  Description2
  Electric components location
  Electric welding
  Electric welding1
  Electrical distribution box, description
  Electrical system, component overview1
  Electrical system, component overview2
  Electrical system, component overview3
  Electrical system, description1
  Electrical system, description2
  Electrical system, instructions
  Engine, description1
  Engine, description2
  Error message in display unit
  Exhaust Aftertreatment System, component location
  Exhaust Aftertreatment System, description
  Exhaust gas recirculation (EGR), component location
  Exhaust Gas Recirculation (EGR), description
  Frame and crawler unit
  Fuel system, description1
  Fuel system, description2
  Fumes Extraction System, Description1
  Fumes Extraction System, Description2
  Fuses1
  Fuses2
  Heating system, description
  Heating system, description1
  Hydraulic oil tank – description and operation
  Hydraulic oil tank, description
  Hydraulic pumps, free-wheeling
  Idler, description
  Inlet and exhaust system, component location
  Inlet and exhaust system, description1
  Inlet and exhaust system, description2
  Lubricating system, description
  Lubrication points, central lubrication
  Lubrication system, component locations
  Lubrication system, description
  Machine switch cabinet, overview1
  Machine switch cabinet, overview2
  Machine, transporting
  Main control unit, overview
  Main fuses1
  Main fuses2
  Menu tree
  Regeneration process, description
  Relays
  Screed control unit, overview
  Service Interval Manager
  Service
  Switch cabinet, electric screed heating — 3 Heating circuits, overview
  Switch cabinet, electric screed heating — 5 Heating circuits, overview
  Switch cabinet, gas screed heating, overview
  System description for hydraulic diagram 2 — Power unit
  Towing, measures
  Turbocharger, description
  Valve block arrangement
  Valve block, auger, description
  Valve block, auger, height adjustment, description
  Valve block, brake valve, description
  Valve block, chain tensioner, description
  Valve block, conveyor vibration, description
  Valve block, cylinder functions, description
  Valve block, fan, description
  Valve block, front apron plate, description
  Valve block, hopper wing lock, description
  Valve block, levelling, description
  Valve block, partial flow filter, description
  Valve block, rinsing valve, description
  Valve block, screed anti-climbing lock, description
  Valve block, screed assist, description
  Valve block, screed extension flexing, description
  Valve block, screed extension, height adjustment, description
  Valve block, screed load, description
  Valve block, screed tensioner, description
  valve block, tamper, description1
  valve block, tamper, description2
  Valve block, Variomatic crown profile, description

Diagrams

• Component list Alternator, batteries, capacitors, electronic units, voltage outlet1
  Component list Alternator, batteries, capacitors, electronic units, voltage outlet2
  Component list Alternator, batteries, capacitors, electronic units, voltage outlet3
  Component list Heating coils, instruments, service socket1
  Component list Heating coils, instruments, service socket2
  Component list Heating coils, instruments, service socket3
  Component list Lights1
  Component list Lights2
  Component list Lights3
  Component list Relays
  Component list Solenoid valves1
  Component list Solenoid valves2
  Component list Switches1
  Component list Switches2
  Component list, Motors1
  Component list, Motors2
  Component list, Motors3
  Component list, PWM valves1
  Component list, PWM valves2
  Component list, Sensors1
  Component list, Sensors2
  Component list, Sensors3
  Component list, Sounders1
  Component list, Sounders2
  Component list, Sounders3
  Electrical symbols and designations
  Explanation of wiring diagrams
  Hydraulic diagram 1 Engine and Hydraulic oil tank Figure 1
  Hydraulic diagram 1 Engine and Hydraulic oil tank
  Hydraulic diagram 2 Track drive unit right Figure 1
  Hydraulic diagram 2 Track drive unit right
  Hydraulic diagram 3 Tamper Figure 1
  Hydraulic diagram 3 Tamper
  Hydraulic diagram 4 Auger Figure 1
  Hydraulic diagram 4 Auger
  Hydraulic diagram 5 Vibration and Conveyor without reversing Figure 1
  Hydraulic diagram 5 Vibration and Conveyor without reversing
  Hydraulic diagram 6 Cylinder circuit Figure 1
  Hydraulic diagram 6 Cylinder circuit
  Hydraulic diagram 7 Variomatic and Crown profile adjustment Figure 1
  Hydraulic diagram 7 Variomatic and Crown profile adjustment
  Hydraulic diagram 8 Cooling fan and screed functions Figure 1
  Hydraulic diagram 8 Cooling fan and screed functions
  Hydraulic diagram 9 Flexing and Hydraulic height adjustment of extendable screed section Figure 1
  Hydraulic diagram 9 Flexing and Hydraulic height adjustment of extendable screed section
  Hydraulic diagram 10 Vibration and Conveyor with reversing Figure 1
  Hydraulic diagram 10 Vibration and Conveyor with reversing
  Hydraulic diagram 11 Hopper, Hopper wing lock and Front Apron Plate Figure 1
  Hydraulic diagram 11 Hopper, Hopper wing lock and Front Apron Plate
  Hydraulic diagram 12 Auger height adjustment, hydraulic Figure 1
  Hydraulic diagram 12 Auger height adjustment, hydraulic
  Hydraulic diagram 13 Partial flow filter Figure 1
  Hydraulic diagram 13 Partial flow filter
  Hydraulic diagram 16 Fumes Extraction System Figure 1
  Hydraulic diagram 16 Fumes Extraction System
  Overview Wiring diagrams Electrical Screed Heating
  Overview Wiring diagrams, machine functions
  Parameter codes1
  Parameter codes2
  Parameter codes3
  Parameter codes4
  Parameter codes5
  Software parameters, description
  Wiring diagram 1 Feed
  Wiring diagram 2 Working lights
  Wiring diagram 3 Optional lighting
  Wiring diagram 4 ECU supply
  Wiring diagram 5 CAN
  Wiring diagram 6 Power unit
  Wiring diagram 7 Screed functions
  Wiring diagram 8 Screed functions (continued)
  Wiring diagram 9 Material transport
  Wiring diagram 10-1
  Wiring diagram 10-2
  Wiring diagram 11
  Wiring diagram 12-1 EMS supply TIER IV
  Wiring diagram 12-2 EMS supply TIER IV
  Wiring diagram 13-1
  Wiring diagram 13-2
  Wiring diagram 14-1 EMS sensors D6 TIER IV
  Wiring diagram 14-2 EMS sensors D6 TIER IV
  Wiring diagram 15 Regeneration control unit (ECU ACM) — Supply
  Wiring diagram 16 Regeneration control unit (ECU ACM) — Sensors
  Wiring diagram 17 Regeneration control unit (ECU ACM) — Regeneration
  Wiring diagram 18 Exhaust aftertreatment system TIER IV
  Wiring diagram 19 Hopper
  Wiring diagram 20 Auxiliary control panel
  Wiring diagram 21 Fuses
  Wiring diagram 22 Screed heating
  Wiring diagram 23 Screed functions
  Wiring diagram 24 Options
  Wiring diagram A01 Electric heating — Supply
  Wiring diagram A02 Electric heating — Extendable parts, left (3 heating circuits)
  Wiring diagram A03 Electric heating — Extendable parts, left (5 Heating circuits)
  Wiring diagram A04 Electric heating — Basic screed
  Wiring diagram A05 Electric heating — Extendable parts, right (3 Heating circuits)
  Wiring diagram A06 Electric heating — Extendable parts, right (5 Heating circuits)
  Wiring diagram A07 Electric heating — Additional sockets
  Wiring diagram A08 Electric heating — Suction connection (Option)
  Wiring diagram A09 Electric heating — Heating control
  Wiring diagram A10 Electric heating — Malfunction messages

Installation Instruction

• 3D-leveling system, installing new
  After market engine, transfer of components

Repair

• 0 General
  1 Standard Parts, Service
  2 Engine with Mounting & Equipment
  3 Elec, Warning, Information, Instruments
  4 Power Transmission
  7 Frame, Springs, Damping, Axle Suspension, Wheel-Track Unit
  8 Machinery House, Cab, Exterior Trim Parts
  9 Hydraulic, Digging, Handling, Grading Equipm, Misc Equip

Safety

• CE-marking, EMC-directive
  Checklist after a fire or heat exposure
  Decontamination
  Environmental handling for the future
  Environmentally hazardous fluids
  Environmentally safe handling
  Health hazards with paint, plastics and rubber
  Safety concerns everybody!
  Safety during work on machines
  Safety rules when servicing
  Safety when handling oils and fuel
  Safety when lifting and supporting the machine
  Safety when working on hydraulic systems
  Safety when working with batteries
  Service position 1
  Service position 2
  Service position 3
  Starting with booster batteries
  Waste handling
  Working on the electrical system of the machine

Service Bulletins

• Burner ignition device improvement
  Camshaft, hardening process update
  Collision at the valve for screed anti-climbing lock (option)
  D4H – D8H EATS air pump improvement
  Fuel pressure read-out
  Fuel sampling, method
  Hydraulic hoses with improved specification
  Hydraulic oil dye
  New arm rest
  New ECU and MCU software for PAT C-Series
  New ECU software v3.04 & v2.04 and MCU software v2.18
  New ECU software v3.05 and new MCU software v1.14
  New ECU software version 3.05 for tracked pavers
  New MCU software v2.19 for PAT (Tracked pavers)
  New Product Introduction
  New TechTool VCADS Pro interface
  New tightening torque process for the D4H, D6H cylinder head bolts
  New tracked paver P6820C for Chinese market
  Portable refillable O-ring kits
  Preservation
  Reports
  Support on software systems & software tools
  Volvo Product incident accident report & Interview Form
  Water ingress in main distributor

Special Tools, Misc

• 01 Time Guide Currrent generation
  11 Time Guide Previous generation
  21 Time Guide Old generation
  35 GRD G700B LabourTimeGuide
  RM Compaction ABG Time Guide
  RM Compaction Time guide
  RM Paving Systems ABG Time Guide
  Special tool catalog
  Special Tools Recommendations

Specifications

• Additional sockets, specifications
  After treatment controll unit ACM-ECU, specification
  Air cleaner, specification
  All-weather roof cylinder, specifications
  All-weather roof, specifications
  Auger lift cylinder, specifications
  Auger motor, specifications1
  Auger motor, specifications2
  Auger pump, specifications
  Auxiliary control panel, specifications
  Battery, specifications
  Belts, specifications
  Belts, specifications1
  Belts, specifications2
  Brake, specifications
  Central lubrication system, specifications
  Conversion tables
  Conveyor motor, specifications
  Conveyor pump, specifications
  Coolant
  Cooling system, specification
  Cooling system, tightening torques
  Crawler unit, tightening torques
  Cylinder block, specifications1
  Cylinder block, specifications2
  Dimensions1
  Dimensions2
  Dropbox, specifications
  Dropbox, weights
  EGR system, tightening torques
  Emergency stop button, specifications
  Engine control unit E-ECU, specifications
  Engine oil pressure, specification
  Engine transmission, tightening torque
  Engine, specifications1
  Engine, specifications2
  Engine, specifications3
  Engine, tightening torques
  Exhaust aftertreatment system, specifications
  Exhaust aftertreatment system, tightening torques
  Exhaust manifold, tightening torques
  Flywheel, tightening torques1
  Flywheel, tightening torques2
  Frame, weight
  Fuel system, specifications1
  Fuel system, specifications2
  Fuel tank, capacities1
  Fuel tank, capacities2
  Fuel tank, specifications1
  Fuel tank, specifications2
  Fuels, lubricants and filling capacities (litres)
  Fumes Extraction System, Specifications
  Gear pump, specifications
  Generator screed heating, specifications1
  Generator screed heating, specifications2
  Heat bar, specifications1
  Heat bar, specifications2
  Heat bar, specifications3
  Hopper cylinder, specification
  Hydraulic filter, specification
  Information on Bio-diesel fuel
  Injection system, specifications
  Inlet and exhaust system, tightening torques
  Levelling cylinder, Specification
  Lighting, specifications
  Lubricants, service capacities and intervals1
  Lubricants, service capacities and intervals2
  Lubricants, service capacities and intervals3
  Lubricants, service capacities and intervals4
  Lubrication system, specifications1
  Lubrication system, specifications2
  Lubrication system, tightening torques
  Main control unit, specifications
  Oil cooler, tightening torques
  Oil sump, tightening torque
  Power transmission, specifications
  Screed control unit, specifications
  Screed lift cylinder, specifications
  Screed load cylinder, specification
  Screed tensioning cylinders, Specifications
  Service capacities and change intervals1
  Service capacities and change intervals2
  Starter motor, specification
  Steering unit, specification
  Switch cabinet, gas screed heating, specifications
  Tamper pump, Specification1
  Tamper pump, Specification2
  Thermostat, specifications1
  Thermostat, specifications2
  Tightening torque, fuel system1
  Tightening torque, fuel system2
  Track tension cylinder, specifications
  Turbocharger, tightening torques
  Valve block, auger, height adjustment, specifications
  Valve block, auger, specifications
  Valve block, brake valve, specifications
  Valve block, chhain tensioner, specifications
  Valve block, conveyor vibration, specifications
  Valve block, cylinder functions, specifications
  Valve block, fan, specifications1
  Valve block, fan, specifications2
  Valve block, front apron plate, specifications
  Valve block, hopper wing lock, specifications
  Valve block, leveling, specifications
  Valve block, partial flow filter, specifications
  Valve block, rinsing valve, specifications
  Valve block, screed assist, specifications
  Valve block, screed extension, height adjustment, specifications
  Valve block, screed load, specifications
  Valve block, screed tensioner, specifications
  Valve block, tamper, specifications
  Valve mechanism, tightening torques1
  Valve mechanism, tightening torques2
  Valve system specifications1
  Valve system specifications2
  Vehicle control unit V-ECU, specifications
  Vibration pump, Specification
  VOLVO standard tightening torques
  Weight Track chain unit
  Weight

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