Volvo MCT85C Skid Steer Loader Service and Repair Manual PDF

Volvo MCT85C Skid Steer Loader Service and Repair Manual PDF

Size: 101.11 MB
Language: English
Make: Volvo
Machine: Skid Steer Loader
Document: Electrical and Hydraulic Diagrams, Service and Repair Manual
Model: Volvo MCT85C
Page: 4026 Pages

Detail Contents:
1 Volvo MCT85C
Descriptions

• Battery isolator
  Collection of basic data
  Description, complete machine
  Drive motor, description
  Electronic control unit (ECU), description
  Explanation of wiring diagrams
  Fan reversing valve, description
  Fault code list
  Fault tracing on hydraulic system
  Fuses
  Gear pump, description
  Hydraulic contamination
  Hydraulic cylinders, description
  Hydraulic service procedures
  Main control valve, description
  Main valve block, description
  Multimeter
  Operator’s platform, lowering
  Operator’s platform, raising
  Relays
  Road lights, description
  Rubber track, description 1
  Rubber track, description
  Self level valve, description
  Service position 1
  Throttle control
  Transmission circuit, description
  Transmission pumps, description
  Troubleshooting, general
  Windows, general’
  Wire and harness identification

Diagrams

• Component list, Fuses 1
  Component list, Fuses
  Component list, Miscellaneous 1
  Component list, Miscellaneous
  Component list, Motors
  Component list, Relays 1
  Component list, Relays
  Component list, Sensors 1
  Component list, Sensors
  Component list, Solenoid valves 1
  Component list, Solenoid valves
  Component list, Switches
  Explanations to hydraulic diagram
  Hydraulic diagram 1
  Hydraulic diagram
  Wiring diagram 1
  Wiring diagram 1-1
  Wiring diagram 2
  Wiring diagram 2-1
  Wiring diagram 3
  Wiring diagram 3-1
  Wiring diagram 4
  Wiring diagram 4-1
  Wiring diagram 5
  Wiring diagram 5-1
  Wiring diagram 6
  Wiring diagram 6-1
  Wiring diagram 7
  Wiring diagram 7-1
  Wiring diagram 8
  Wiring diagram 9
  Wiring diagram 9-1
  Wiring diagram 10
  Wiring diagram 10-1
  Wiring diagram 11
  Wiring diagram 12

Installation Instructions

• Air conditioning kit, installing new
  Attachment bracket, installation
  Auxiliary hydraulic option, installing new
  Boom suspension system, installing new
  Cab sealing kit, installing new
  Cab, installing
  CareTrack, installing new
  Foot throttle control kit, installing new
  FOPS (Falling Object Protecting Structure), installing new
  Front screen guard kit, installing new
  Lexan(TM) front screen kit, no wiper, installing new
  Multi-function joystick kit, installing new
  Right hand screen guard kit, installing new
  Road lights kit, right hand dip, installing new
  Smooth ride system kit, installing new

Repair

• A few simple safety rules
  Air cleaner dust valve, changing 1
  Air cleaner dust valve, changing
  Air cleaner inner element, changing
  Air cleaner inner element, replacing
  Air cleaner outer element, changing
  Air cleaner outer element, replacing
  Air conditioning filters, changing 1
  Air conditioning filters, changing
  Alternator belt, checking
  Alternator, installing
  Alternator, removing
  Alternator, testing
  Attachment bracket cylinder, installing
  Attachment bracket cylinder, removing
  Battery isolator, checking
  Battery, maintenance
  Battery, replacing
  Before operating
  Before service, read
  Boom suspension system accumulator, charging
  Boom suspension system accumulator, discharging
  Cab door, installing’
  Cab door, removing
  Cab, installing
  Cab, removing
  Charging batteries
  Checklist after a fire or heat exposure
  Cleaning of the machine
  Cleanliness
  Compressor belt, checking
  Coolant level, checking
  Coolant, changing
  Coolant, draining
  Coolant, filling
  Cooling package, installing
  Cooling package, removing
  Door handle, replacing
  Drain line screen filter adapter, replacing
  Drive chain case oil level, checking
  Drive chain, installing
  Drive chain, removing
  Drive motor, installing
  Drive motor, removing 1
  Drive motor, removing
  Drive sprocket torque, checking
  Drive sprocket, installing
  Drive sprocket, removing
  Electrical system
  Engine air cleaner system integrity, checking
  Engine oil filter, replacing 1
  Engine oil filter, replacing
  Engine oil level, checking
  Engine oil, changing
  Engine oil, draining
  Engine oil, filling
  Engine, installing 1
  Engine, installing
  Engine, removing 1
  Engine, removing
  Front end accessory drive (FEAD) belt condition, checking
  Front end accessory drive (FEAD) belt, adjusting
  Front end accessory drive (FEAD) belt, replacing
  Front idler wheel, assembling
  Front idler wheel, disassembling
  Front idler wheel, installing
  Front idler wheel, removing
  Fuel filter element, changing
  Fuel filter element, replacing
  Fuel system, bleeding 1
  Fuel system, bleeding 2
  Fuel system, bleeding
  Fuel water separator, draining 1
  Fuel water separator, draining
  Fuel water separator, replacing
  Gear pump, installing
  Gear pump, removing
  General
  Greasing, daily
  Guide roller, assembling
  Guide roller, disassembling
  Guide roller, installing
  Guide roller, removing
  Health hazards with paint, plastics and rubber
  Hydraulic cylinders, checking
  Hydraulic oil charge filter, replacing
  Hydraulic oil level, checking
  Hydraulic oil return filter, replacing
  Hydraulic oil tank breather filter, replacing
  Hydraulic oil tank, draining 1
  Hydraulic oil tank, draining
  Hydraulic oil tank, filling 1
  Hydraulic oil tank, filling
  Hydraulic oil tank, installing
  Hydraulic oil tank, removing
  Hydraulic oil, changing
  Hydraulic pressure, testing
  Hydraulic return filter, replacing
  Hydraulic screen filter adapter, replacing
  Hydraulic service procedures
  In-line fuel filter, changing
  Loader arm lift cylinder, installing
  Loader arm lift cylinder, removing
  Loader arm, installing
  Loader arm, removing
  Main control valve, installing
  Main control valve, removing
  Maintenance service, daily
  Maintenance service, every 50 hours
  Maintenance service, every 500 hours
  Maintenance service, every 1000 hours
  Maintenance service, every 1500 hours
  Maintenance service, every 2000 hours
  Radiator and coolers, cleaning
  Rear door, installing
  Rear door, removing
  Rear idler wheel, assembling
  Rear idler wheel, disassembling
  Rear idler wheel, installing
  Rear idler wheel, removing
  Rubber track, inspecting
  Rubber track, installing
  Rubber track, removing
  Rubber track, repairing
  Safety concerns everybody!
  Safety when handling oil and fuel
  Safety when handling the machine
  Safety when lifting and supporting the machine
  Safety when working with batteries
  Self level valve, replacing
  Service and Maintenance Introduction
  Service position
  Spark arrester, cleaning
  Starter motor, installing
  Starter motor, removing
  Starter motor, testing
  Stop pad, adjusting
  Track frame, installing
  Track frame, removing
  Track tension, adjusting
  Track tension, checking
  Transmission pump, adjusting
  Transmission pump, installing
  Transmission pump, removing
  Window pane, installation
  Window pane, removal
  yre, replacing

Service Bulletins

• Air conditioning charge weights
  Bucket, not level
  Cab door leak
  Cab gas strut configuration
  CareTrack Telematics system
  Cleaning of engine compartment
  ECU trouble shooting
  Front Stop Pad and Centering Cup Shimming
  Fuel sampling, method
  Gauge to check attachment fitting
  Improved Cab Door Sealing
  Improved ignition switch
  Improved lap bar
  Improved top glass skylight seal
  Left Hand Armrest Rotation
  Loader Arm Shimming
  New joystick stud with 25 angle
  New Magnetic Flywheel Speed Sensor
  New Skid Steer Loader models
  Oil ejected from exhaust system
  Optional precleaner available
  Paint fade and or color differences
  Poor window adhesive
  Rapid Assembly Hoses
  Reporting of accidents and incidents
  Reporting of product misuse & near-miss report
  Reports
  Required parts for C Series SSL service tool
  Revised software for enhanced drive response
  Small platform loader and transmission setup
  Straight line travel adjustment
  Tilt cylinder rod scoring
  Top Window Leak
  Updated Boom Guide and Stop Block
  Volvo Product incidentN accident report & Interview Form
  Wind screen washer bottle leaks
  Window cracks and or breaks

Special tool catalog

• General
  Index
  Hooks
  1. Enviroment and Safety equipment
  2. Measuring equipment
  3. Tightening and Loosening tools
  4. Lifting equipment
  5. Pullers and Pressing equipment
  6. Drifts
  7. Guide pins and Guide sleeves
  8. Pliers
  9. Fixtures
  10. Tech Tool
  11. Spare parts

Specifications

• Air conditioning, specifications
  Boom suspension system (BSS) valve block, specifications 1
  Boom suspension system (BSS) valve block, specifications
  Boom suspension system accumulator (BSS), specifications
  Charge pump, specifications 1
  Charge pump, specifications
  Conversion tables
  Coolant, specifications
  Electrical system, specifications
  Engine, specification 1
  Engine, specification
  Engine, specifications 2
  Engine, specifications
  Fuel, lubricant and filling capacities
  Fuel, specifications
  Hydraulic connections, tightening torques
  Hydraulic cylinders, specifications
  Hydraulic return line filter, specification
  Hydraulic tank, specifications
  Lights, specifications
  Loader pump, specifications 1
  Loader pump, specifications
  Main control valve, specifications 1
  Main control valve, specifications
  Main valve block, specifications
  Positional adapters
  Push lock fittings
  Quick release couplings 1
  Quick release couplings
  Radio, specifications 1
  Radio, specifications 2
  Radio, specifications
  Rapid assembly fittings
  Recommended lubricants
  Return line filter, specifications
  Self levelling valve, specifications 1
  Self levelling valve, specifications
  Thread locking compound, application specifications
  Tightening torque, specifications
  Transmission pump, specifications 1
  Transmission pump, specifications

Time Guide Currrent generation
Time Guide Old generation
Time Guide Previous generation

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