Volvo MC95C Skid Steer Loader Service and Repair Manual PDF

Volvo MC95C Skid Steer Loader Service and Repair Manual PDF

Size: 59.20 MB
Language: English
Make: Volvo
Machine: Skid Steer Loader
Document: Electrical and Hydraulic Diagrams, Service and Repair Manual
Model: Volvo MC95C
Page: 4291 Pages

Detail Contents:
1 Volvo MC95C
Description

• Battery isolator
  Collection of basic data
  Description, complete machine
  Drive motor, description
  Drive motor, description1
  Electronic control unit (ECU), description
  Explanation of wiring diagrams
  Explanations to hydraulic diagram
  Fan reversing valve, description
  Fault code list
  Fault tracing on hydraulic system
  Fuses
  Gear pump, description
  Gear pump, description1
  Hydraulic contamination
  Hydraulic cylinders, description
  Hydraulic service procedures
  Main control valve, description
  Main valve block, description
  Maintenance service, daily
  Maintenance service, every 50 hours
  Maintenance service, every 2000 hours
  Multimeter
  Operator’s platform, lowering
  Operator’s platform, raising
  Relays
  Road lights, description
  Self level valve, description
  Service position 1
  Service position 2
  Throttle control
  Transmission circuit, description
  Transmission pumps, description
  Troubleshooting, general
  Windows, general
  Wire and harness identification

Diagrams

• Component list, Fuses1
  Component list, Fuses2
  Component list, Miscellaneous1
  Component list, Miscellaneous2
  Component list, Motors1
  Component list, Motors2
  Component list, Relays1
  Component list, Relays2
  Component list, Sensors1
  Component list, Sensors2
  Component list, Solenoid valves1
  Component list, Solenoid valves2
  Component list, Switches1
  Component list, Switches2
  Explanations to hydraulic diagram
  Hydraulic diagram1
  Hydraulic diagram2
  Wiring diagram 1-1
  Wiring diagram 1-2
  Wiring diagram 2-1
  Wiring diagram 2-2
  Wiring diagram 3-1
  Wiring diagram 3-2
  Wiring diagram 4-1
  Wiring diagram 4-2
  Wiring diagram 5-1
  Wiring diagram 5-2
  Wiring diagram 6-1
  Wiring diagram 6-2
  Wiring diagram 7-1
  Wiring diagram 7-2
  Wiring diagram 8-1
  Wiring diagram 8-2
  Wiring diagram 9-1
  Wiring diagram 9-2
  Wiring diagram 10-1
  Wiring diagram 10-2
  Wiring diagram 11
  Wiring diagram 12

Installation Instruction

• Air conditioning kit, installing new
  Air conditioning kit, installing new1
  Attachment bracket, installation
  Attachment bracket, installation1
  Auxiliary hydraulic option, installing new
  Boom suspension system, installing new
  Cab sealing kit, installing new
  Cab, installing
  Cab, installing1
  CareTrack, installing new
  Door guard kit, installing new
  Foot throttle control kit, installing new
  FOPS (Falling Object Protecting Structure), installing new
  Front screen guard kit, installing new
  Lexan(TM) front screen kit, no wiper, installing new
  Multi-function joystick kit, installing new
  Right hand screen guard kit, installing new
  Road lights kit, right hand dip, installing new
  Road lights kit, right hand dip, installing new1
  Smooth ride system kit, installing new

Repair

• Air cleaner dust valve, changing1
  Air cleaner dust valve, changing2
  Air cleaner inner element, changing
  Air cleaner inner element, replacing
  Air cleaner outer element, changing
  Air cleaner outer element, replacing
  Air conditioning filters, changing1
  Air conditioning filters, changing2
  Alternator belt, checking
  Alternator, installing
  Alternator, removing
  Alternator, testing
  Attachment bracket cylinder, installing
  Attachment bracket cylinder, removing
  Axle hub, installing
  Axle hub, removing
  Battery isolator, checking
  Battery, maintenance1
  Battery, maintenance2
  Battery, replacing
  Boom suspension system accumulator, charging
  Boom suspension system accumulator, discharging
  Cab door, installing
  Cab door, removing
  Cab, installing
  Cab, removing
  Cleaning of the machine
  Compressor belt, checking
  Coolant level, checking
  Coolant, changing
  Coolant, draining
  Coolant, filling
  Cooling package, installing
  Cooling package, removing
  Door handle, replacing
  Drain line screen filter adapter, replacing
  Drive chain case oil level, checking1
  Drive chain case oil level, checking2
  Drive chain case oil, changing1
  Drive chain case oil, changing2
  Drive chain, installing
  Drive chain, removing
  Drive motor, installing
  Drive motor, installing1
  Drive motor, removing
  Drive motor, removing1
  Engine air cleaner system integrity, checking
  Engine oil filter, replacing1
  Engine oil filter, replacing2
  Engine oil level, checking
  Engine oil, changing
  Engine oil, draining
  Engine oil, filling
  Engine, installing
  Engine, installing1
  Engine, removing
  Engine, removing1
  Front end accessory drive (FEAD) belt condition, checking
  Front end accessory drive (FEAD) belt, adjusting
  Front end accessory drive (FEAD) belt, replacing
  Front idler wheel, assembling
  Front idler wheel, disassembling
  Fuel filter element, changing
  Fuel filter element, replacing
  Fuel system, bleeding
  Fuel system, bleeding1
  Fuel system, bleeding2
  Fuel water separator, draining1
  Fuel water separator, draining2
  Fuel water separator, replacing
  Gear pump, installing
  Gear pump, installing1
  Gear pump, removing
  Gear pump, removing1
  Greasing, daily1
  Greasing, daily2
  Guide roller, assembling
  Guide roller, disassembling
  Hydraulic cylinders, checking
  Hydraulic oil charge filter, replacing
  Hydraulic oil level, checking
  Hydraulic oil return filter, replacing
  Hydraulic oil tank breather filter, replacing
  Hydraulic oil tank, draining1
  Hydraulic oil tank, draining2
  Hydraulic oil tank, filling1
  Hydraulic oil tank, filling2
  Hydraulic oil tank, installing
  Hydraulic oil tank, removing
  Hydraulic oil, changing1
  Hydraulic oil, changing2
  Hydraulic pressure, testing
  Hydraulic return filter, replacing
  Hydraulic screen filter adapter, replacing
  Hydraulic service procedures
  Hydraulic service procedures1
  In-line fuel filter, changing
  Loader arm lift cylinder, removing
  Loader arm, installing
  Loader arm, removing
  Main control valve, installing
  Main control valve, removing
  Maintenance service, daily
  Maintenance service, every 50 hours
  Maintenance service, every 500 hours
  Maintenance service, every 500 hours1
  Maintenance service, every 1000 hours
  Maintenance service, every 1000 hours1
  Maintenance service, every 1500 hours
  Maintenance service, every 2000 hours
  Radiator and coolers, cleaning1
  Radiator and coolers, cleaning2
  Rear door, installing
  Rear door, removing
  Rear idler wheel, assembling
  Rear idler wheel, disassembling
  Self level valve, replacing
  Service and Maintenance Introduction
  Spark arrester, cleaning
  Starter motor, installing
  Starter motor, removing
  Starter motor, testing
  Stop pad, adjusting
  Stop pad, adjusting1
  Track tension, adjusting
  Transmission pump, adjusting
  Transmission pump, installing
  Transmission pump, removing
  Tyre, replacing
  Tyres, checking air pressure
  Tyres, wear and air pressure, checking
  Wheel nuts torque, checking
  Window pane, installation
  Window pane, removal

Safety

• A few simple safety rules
  Before operating
  Before service, read
  Charging batteries
  Checklist after a fire or heat exposure
  Cleanliness
  Electrical system
  General
  Health hazards with paint, plastics and rubber
  Safety concerns everybody!
  Safety when handling oil and fuel
  Safety when handling the machine
  Safety when lifting and supporting the machine
  Safety when working with batteries
  Service position

Service Bulletins

• Air conditioning charge weights
  Bucket, not level
  C Series Line Bore Procedure
  Cab door leak
  Cab gas strut configuration
  CareTrack Telematics system
  Cleaning of engine compartment
  ECU trouble shooting
  Front Stop Pad and Centering Cup Shimming
  Fuel sampling, method
  Gauge to check attachment fitting
  Improved Cab Door Sealing
  Improved ignition switch
  Improved lap bar
  Improved top glass skylight seal
  Left Hand Armrest Rotation
  Loader and transmission control characteristics
  Loader Arm Shimming
  Loose wheel drive motor bolts and or leaks
  New joystick stud with 25° angle
  New Magnetic Flywheel Speed Sensor
  New Skid Steer Loader models
  New Skid Steer Loader models1
  Oil ejected from exhaust system
  Optional precleaner available
  Paint fade and or color differences
  Poor window adhesive
  Portable refillable O-ring kits
  Rapid Assembly Hoses
  Reporting of accidents and incidents
  Reporting of product misuse & near-miss report
  Reports
  Required parts for C Series SSL service tool
  Revised software for enhanced drive response
  Small platform loader and transmission setup
  Straight line travel adjustment
  Tilt cylinder rod scoring
  Top Window Leak
  Updated Boom Guide and Stop Block
  Volvo Product incident accident report & Interview Form
  Wind screen washer bottle leaks
  Window cracks and or breaks

Special Tools, Misc

• RD G700B LabourTimeGuide
  Recommended Special Tools
  RM Compaction ABG Time Guide
  RM Compaction Time guide
  RM Paving Systems ABG
  Special tool catalog
  Time Guide Currrent generation
  Time Guide Old generation
  RD G700B LabourTimeGuide
  Time Guide Previous generation

Specifications

• Air conditioning, specifications
  Boom suspension system (BSS) valve block, specifications
  Boom suspension system (BSS) valve block, specifications1
  Boom suspension system accumulator (BSS), specifications
  Charge pump, specifications
  Charge pump, specifications1
  Conversion tables
  Coolant, specifications
  Electrical system, specifications
  Engine, specification2
  Engine, specification3
  Engine, specifications1
  Engine, specifications2
  Fuel, lubricant and filling capacities
  Fuel, specifications
  Hydraulic connections, tightening torques1
  Hydraulic connections, tightening torques2
  Hydraulic cylinders, specifications
  Hydraulic return line filter, specification
  Hydraulic tank, specifications
  Hydraulic tank, specifications1
  Lights, specifications
  Loader pump, specifications
  Loader pump, specifications1
  Main control valve, specifications
  Main control valve, specifications1
  Main valve block, specifications
  Positional adapters
  Push lock fittings
  Quick release couplings1
  Quick release couplings2
  Radio, specifications
  Radio, specifications1
  Radio, specifications2
  Rapid assembly fittings
  Recommended lubricants
  Return line filter, specifications
  Self levelling valve, specifications
  Self levelling valve, specifications1
  Tightening torque, specifications
  Transmission pump, specifications
  Transmission pump, specifications1
  Transmission pump, specifications2
  Tyres, specifications

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