Volvo MC60B Skid Steer Loader Service and Repair Manual PDF

Volvo MC60B Skid Steer Loader Service and Repair Manual PDF

Size: 81.72 MB
Language: English
Make: Volvo
Machine: Skid Steer Loader
Document: Service and Repair Manual, Hydraulic and Electrical Diagrams
Model: Volvo MC60B
Page: 4564 Pages

Detail Contents:
1 Volvo MC60B
Description

• 1F3801, hour recorder
  1F3802, daily hours
  1F3803, time to service
  2F2001, engine start
  2F2002, engine stop
  2F2202, engine oil pressure
  2F2301, fuel level
  2F2302, injection solenoid control
  2F2501, engine heating
  2F2502, engine air filter
  2F2601, engine coolant temperature
  2F2701, engine running
  2F2702, engine speed
  3F2701, startup shutdown sequence
  3F3201, system voltage
  3F3202, battery charge
  3F3301, instrument cluster test
  5F5501, parking brake
  8F8501, seat belt supervision
  9F9001, hydraulic accessories
  9F9002, hydraulic quick attach
  9F9003, hydraulic control
  9F9004, hydraulic flow limit1
  9F9004, hydraulic flow limit2
  9F9101, hydraulic lock
  9F9102, hydraulic oil temperature
  9F9103, hydraulic oil filter
  Air cleaner restriction monitor, description
  Air cleaner, description
  Air conditioning AC, basic principles
  Air conditioning electrical system, description
  Air conditioning, description
  Air-conditioning, component location
  Alternator, description
  Auxiliary electrical function, description1
  Auxiliary electrical function, description2
  Auxiliary function, description1
  Auxiliary function, description2
  Auxiliary function, description3
  Auxiliary function, description4
  Back-up alarm, description1
  Back-up alarm, description2
  Battery, safety
  Boom Suspension System, description
  CareTrack Telematics system
  Charge pump, description1
  Charge pump, description2
  Cold start device, description1
  Cold start device, description2
  Component descriptions
  Control unit, description
  Cooling system, description
  Cooling unit, performance test
  Crankcase breather system, description
  Cylinder block, description
  Cylinder head for MC60B, description
  Data bus system
  Drive motor, description
  Drivetrain, description1
  Drivetrain, description2
  Electrical cabling and connectors, checking
  Electrical system, special instructions for servicing, actions when working on machine
  Electrical system, special instructions for servicing, electrical components, alternator and charging regulator
  Electrical system, special instructions for servicing, electrical components, batteries
  Electrical system, special instructions for servicing, electronic components
  Electrical system, special instructions for servicing, general
  Electronic control system, special tool measuring, component
  Electronic control system, special tool measuring, general
  Electronic control system, special tool measuring, I-ECU
  Electronic control system, special tool measuring, V-ECU
  Engine shut down solenoid, description
  Engine, description1
  Engine, description2
  Engine, general specification
  Error causes
  Error codes, build-up
  Error codes, build-up1
  Error detection
  Five-button control function, description
  Fuel level sensor, description
  Fuel system, description1
  Fuel system, description2
  Fuses, description1
  Fuses, description2
  Gear pump, description
  Gear train and camshaft, description
  General vehicle electronics
  Gerotor pump, description
  Grounding points (chassis ground)1
  Grounding points (chassis ground)2
  High flow electrical system, description and operation
  Horn, description
  Hourmeter, operation
  Hydraulic components, cleanliness when handling
  Hydraulic components, storage and transport
  Hydraulic cylinders, description
  Hydraulic filter restriction monitor, description
  Hydraulic fluid temperature monitor, description
  Hydraulic oil, description
  Hydraulic oil, storing and handling
  Hydraulic pumps, overview1
  Hydraulic pumps, overview2
  Hydraulic pumps, overview3
  Hydraulic pumps, overview4
  Hydraulic system oil contamination
  Hydraulic system oil contamination1
  Hydraulic system, repair of hydraulic components in workshop
  Hydraulic system, work instructions
  Hydrostatic transmission, description1
  Hydrostatic transmission, description2
  Hydrostatic transmission, description3
  Hydrostatic transmission, description4
  Ignition switch, description and operation1
  Ignition switch, description and operation2
  Implement pump, descripton
  Injection pump, description
  Injectors, description
  Instrument panels
  Intake and exhaust system, description
  Left instrument panel
  Lift and tilt lockout functions, description1
  Lift and tilt lockout functions, description2
  Lift and tilt lockout functions, description3
  Lift and tilt lockout functions, description4
  Lift function, description
  Lift lockout function, description
  Lubricating system, description
  MA2701, description and measuring
  MA9101, description and measuring
  MA9101, description and measuring1
  MA9103, description and measuring
  MA9104, description and measuring
  MA9108, description and measuring
  MA9113, description and measuring
  Main control valve, description1
  Main control valve, description2
  Main relief valve, description
  Maintenance service, general
  Manual lifting of loader arm
  Measuring symbols, description
  Measuring, general
  MO2501, description and measuring
  Oil cooler, description
  Park lock pin, adjustment
  Park lock, installation
  Park lock, removal
  Piston and piston rings, description
  Preheating system, description1
  Preheating system, description2
  PWM2301, description and measuring
  PWM9123, description and measuring
  PWM9124, description and measuring
  Radiator pressure cap, description
  RE2502, description and measuring
  Refrigerant, draining
  Relay, description1
  Relay, description2
  Repair instructions
  Restraint bar, inspection
  RExxxx, Relays general, description and measuring
  Right instrument panel
  SAE J1708 (Information bus)
  SAE J1708 1587 information link, description and measuring
  SAE J1939 CAN control link, description and measuring
  SAE J1939 CAN-bus (control bus)
  Safety when servicing
  Safety when working with air-conditioning refrigerant
  SE2201, description and measuring
  SE2301, description and measuring
  SE2501, description and measuring
  SE2602, description and measuring
  SE2701, description and measuring
  SE9101, description and measuring
  SE9102, description and measuring
  SE9102, description and measuring1
  Seat bar, description
  Self level function, description
  Self level valve, description
  Service connection and programming connection
  Service
  Servo system, description1
  Servo system, description2
  Standard tightening torques
  Starting system, description1
  Starting system, description2
  SW9161, description and measuring
  Throttle Control Description
  Tilt function, description
  Transmission drive assembly, description
  Transmission pump, description
  Troubleshooting, air conditioning unit (AC)
  Turbocharger, description
  Valve mechanism, description
  Warranty inspection, general
  Working hydraulic system, description
  Working lights, description

Diagrams

• Electrical symbols and designations
  Explanation of wiring diagrams
  Explanations to hydraulic diagram
  Hydraulic diagram, MC60B and MC70B, Mechanical controls1 Figure 1
  Hydraulic diagram, MC60B and MC70B, Mechanical controls1
  Hydraulic diagram, MC60B and MC70B, Mechanical controls2 Figure 1
  Hydraulic diagram, MC60B and MC70B, Mechanical controls2
  Hydraulic diagram, MC60B, MC70B, Pilot controls1 Figure 1
  Hydraulic diagram, MC60B, MC70B, Pilot controls1
  Hydraulic diagram, MC60B, MC70B, Pilot controls2 Figure 1
  Hydraulic diagram, MC60B, MC70B, Pilot controls2
  Wiring diagram M01-1
  Wiring diagram M01-2
  Wiring diagram M02-1
  Wiring diagram M02-2
  Wiring diagram M03-1
  Wiring diagram M03-2
  Wiring diagram M05-1
  Wiring diagram M05-2
  Wiring diagram M06-1
  Wiring diagram M06-2
  Wiring diagram M07-1
  Wiring diagram M07-2
  Wiring diagram M08-1
  Wiring diagram M08-2
  Wiring diagram M09
  Wiring diagram M11
  Wiring diagram M13-1
  Wiring diagram M13-2
  Wiring diagram M13-3
  Wiring diagram M22-1
  Wiring diagram M22-2
  Wiring diagram M26-1
  Wiring diagram M26-2
  Wiring diagrams

Installation Instruction

• 4 Point Lift
  Air conditioning unit
  Cab enclosure only with water heater, installing new
  Cab enclosure with water heater and AC, installing new
  Cab enclosure with water heater and AC, installing new1
  Cab enclosure without water heater and AC, installing new
  CareTrack1
  CareTrack2
  CareTrack3
  CareTrack4
  Engine Heater1
  Engine Heater2
  Heater
  Hydr Tank Heater
  Special Application Door

Repair

• Accumulator, checking
  Accumulator, discarding
  Air cleaner primary filter, clean
  Air cleaner secondary filter, change
  Alternator, replacing incl function check
  Alternator, test
  Attachment bracket, installation
  Attachment bracket, removal
  Attachment, installation removal
  Axle assembly, installing
  Axle assembly, removing
  Batteries, replacing
  Battery, cables and connections, check
  Battery, charging
  Battery, cleaning and inspection
  Belt tension, adjusting
  Belt tension, checking
  Bolted joints, engine mounting, hydrostatic pumps
  Cab description
  Cab, air filter, clean (replace when necessary) (option)
  Charge Implement pump charge relief test
  Charge Implement pump charge relief test1
  Charge Implement pump, removal and installation1
  Charge Implement pump, removal and installation2
  Charge system pressure relief valve test
  Charge system pressure relief valve, replacement1
  Charge system pressure relief valve, replacement2
  Charge system pressure relief valve, replacement3
  Connecting disconnecting vacuum pump – instructions
  Control lever, adjusting
  Control lever, changing
  Control levers, description1
  Control levers, description2
  Coolant, change
  Coolant, level, check
  Coolant’s freezing point, check
  Drive chain case, oil change and chain tension check adjust
  Drive chain case, oil change
  Drive chain tension, adjustment
  Drive chain, drive- and axle-sprocket, installation
  Drive chain, drive- and axle-sprocket, removal
  Drive chain, oil level and tension check
  Drive motor, installing1
  Drive motor, installing2
  Drive motor, installing3
  Drive motor, removing1
  Drive motor, removing2
  Drive motor, removing3
  Electrical component list
  Engine radiator and hydraulic oil cooler, check (clean when necessary)1
  Engine radiator and hydraulic oil cooler, check (clean when necessary)2
  Engine, installing1
  Engine, installing2
  Engine, oil and filter, change.
  Engine, oil level, check
  Engine, removing1
  Engine, removing2
  Fan belt and or alternator belt, checking and adjusting tension
  Fan belt and or alternator belt, replacing
  Flush valve, replacement
  Foot pedal cable, installation1
  Foot pedal cable, installation2
  Foot pedal cable, removal1
  Foot pedal cable, removal2
  Fuel filter, change1
  Fuel filter, change2
  Fuel system, bleeding
  Fuel system, water trap, check drain
  Hydraulic fluid, level, check
  Hydraulic oil Charge filter, change
  Hydraulic oil tank, oil and filter change1
  Hydraulic oil tank, oil and filter change2
  Hydraulic system, relieve pressure1
  Hydraulic system, relieve pressure2
  Hydrostatic drive motor test
  Injection timing, checking
  Leakage, checking
  Lift and tilt lockout functions, components testing and adjustment
  Lift and tilt lockout functions, testing
  Lift cylinder, installing
  Lift cylinder, removing
  Locking lever and pin, inspection
  Main control valve system relief test1
  Main control valve system relief test2
  Main control valve, installation1
  Main control valve, installation2
  Main control valve, installation3
  Main control valve, maintenance
  Main control valve, removal1
  Main control valve, removal2
  Main control valve, removal3
  Main pressure relief valve, replacing
  Main relief valve, adjusting
  Maintenance service, daily
  Maintenance service, every 50 hours1
  Maintenance service, every 50 hours2
  Maintenance service, every 250 hours1
  Maintenance service, every 250 hours2
  Maintenance service, every 500 hours1
  Maintenance service, every 500 hours2
  Maintenance service, every 1000 hours1
  Maintenance service, every 1000 hours2
  Maintenance service, every 2000 hours1
  Maintenance service, every 2000 hours2
  Manual lifting of loader arm1
  Manual lifting of loader arm2
  Manual lowering of loader arm, Pilot controls
  Neutral centring and control lever adjustment1
  Neutral centring and control lever adjustment2
  Neutral centring test
  Neutral centring, check
  Oil cooler, installation
  Oil cooler, removal
  Operator’s seat, installation
  Operator’s seat, removing
  Over the tire tracks, check (option)
  Park lock pin, inspection
  Pipes, couplings and hoses, check
  Pivot pins, lubricate
  Preheating, function check
  Protecting plate, removal
  Radiator, installing
  Radiator, removing
  Relays testing
  Seat bar, adjustment
  Self level valve, adjustment
  Self level valve, bypass
  Self level valve, removal and installation
  Service journal (included in Operator’s manual), fill in
  Service position 2
  Service position 3
  Servo pipe and hose, replacing
  Servo pressure, check1
  Servo pressure, check2
  Starter motor, replacing
  Starter system, test
  Startup after hydraulic repair
  Startup after hydraulic repair1
  Startup after hydraulic repair2
  Steering levers, locking of pivot pins, check
  Test-run and check
  Thermostat, replacing
  Throttle control cable, installation
  Throttle control cable, removal
  Tilt cylinder, installing
  Tilt cylinder, removing
  Transmission pump drive relief cartridge, replacement1
  Transmission pump drive relief cartridge, replacement2
  Transmission pump neutral centering, checking and adjusting
  Transmission pump, drive relief test1
  Transmission pump, drive relief test2
  Transmission pump, drive relief test3
  Transmission pump, drive relief test4
  Transmission pump, drive relief valve, adjustment
  Transmission pump, installing1
  Transmission pump, installing2
  Transmission pump, installing3
  Transmission pump, removing1
  Transmission pump, removing2
  Transmission pump, removing3
  Travel hydraulics, troubleshooting1
  Travel hydraulics, troubleshooting2
  Tyres, wear and air pressure, checking
  Valve, clearance, check adjust1
  Valves, adjusting1
  Valves, adjusting2
  VCADS Pro, logged errors, read off
  V-ECU, MID 187, changing non-programmed ECU
  V-ECU, MID 187, changing pre-programmed ECU
  Warranty inspection 100 hours1
  Warranty inspection 100 hours2
  Warranty inspection 1000 hours1
  Warranty inspection 1000 hours2
  Wear sleeve for front crankshaft seal
  Wheel nuts, check torque
  Wheel nuts, torque, check
  Wheel, removing and fitting one
  Wiring harnesses
  Working hydraulics, troubleshooting1
  Working hydraulics, troubleshooting2

Safety

• Checklist after a fire or heat exposure
  Cleaning engine compartment
  Decontamination
  Environment
  Environmental handling for the future
  Environmentally hazardous fluids
  Environmentally safe handling
  Fire prevention measures
  Health hazards with paint, plastics and rubber
  Raising and blocking
  Rules when handling tyres
  Safety concerns everybody!1
  Safety concerns everybody!2
  Safety during electric welding
  Safety when handling accumulators1
  Safety when handling accumulators2
  Safety when handling oils and fuel
  Safety when handling the machine
  Safety when lifting and supporting the machine
  Safety when using lifting equipment
  Safety when working on hydraulic systems
  Safety when working on pressurized systems
  Safety when working on the machine’s electrical system
  Safety when working with air conditioning refrigerant
  Safety when working with batteries
  Service position 1
  Starting with booster battery
  Starting with booster battery1
  Unauthorized modification of Roll Over Protection Structure (ROPS) and Falling Objects Protection Structure (FOPS)
  Waste handling
  Working in environmentally contaminated areas
  Working under raised loader arm

Service Bulletins

• Back up alarm malfunction
  Cable harness modification
  CareTrack Telematics system
  Cleaning of engine compartment
  Drive Motor Shaft seal leakage
  Frame cracks
  Fuel sampling, method
  Hydraulic drive motor mounting frame repair
  Hydraulic pump crack
  Improved travel motor controllability on pilot steering machines
  Installation of Extended Exhaust stacks
  New coolant
  New horn
  New joystick stud with 25° angle
  New Pressure Switch for Back-Up Alarm on Pilot Machines
  Optional Engine Block Heater Extension Cable
  Pilot Control Loader Joystick Featherability
  Pilot hose pin holes
  Pilot Travel Joystick Featherability
  Portable refillable O-ring kits
  Re-installation and sealing of fuel sending units
  Replacing hydraulic motor mounting hardware with 15 mm (0.60 in) centering diameter screws
  Reporting of accidents and incidents
  Reporting of product misuse & near-miss report
  Reports
  Skid Steer Loaders, new generation – Phase III
  Skid Steer Loaders, Tier II engine in Tier III chassis
  Travel motor bearing
  Travel motor bearing1
  Volvo Product incident accident report & Interview Form

Special Tools, Misc

• Special tool catalog
  Special Tools Recommendations
  Time Guide Currrent generation
  Time Guide Old generation
  Time Guide Previous generation

Specifications

• 37° Flared fitting (steel) (Tube or hose to fitting)
  AC system, specifications
  Accumulator, specification
  Accumulator, specification1
  Accumulator, specification2
  Adjustable straight thread O-Ring fitting (fitting to port)
  Air cleaner restriction monitor, specification
  Air cleaner, specification
  Air preheater, specifications
  Alternator, specifications
  Alternator, tightening torques
  Back-up alarm pressure monitor, specification
  Back-up alarm, specification
  Battery, specification1
  Battery, specification2
  Cab, specifications1
  Cab, specifications2
  Cab, weight1
  Cab, weight2
  Charge system, specification1
  Charge system, specification2
  Control levers, specifications
  Coolant with anti-freeze and corrosion protection, recommendation
  Coolant
  Counterweight, specifications1
  Counterweight, specifications2
  Dealers retrofitter´s responsibility
  Description, complete machine1
  Description, complete machine2
  Drive motor, specification1
  Drive motor, specification2
  Drive train capacities1
  Drive train capacities2
  Drive train, specification
  Drive train, tightening torques1
  Drive train, tightening torques2
  Electrical system, specifications
  Engine coolant temperature monitor, specification
  Engine cooling system, specification
  Engine oil pressure monitor, specification
  Engine, general specification1
  Engine, general specification2
  Engine, tightening torque
  F.F.F.T Method (Flats From Finger Tight)
  Flywheel, specifications
  Fuel level sensor, specifications
  Fuel system, specifications1
  Fuel system, specifications2
  Fuel, recommendation
  Grease, recommendation
  Horn, specification
  Hydraulic filter restriction monitor, specification
  Hydraulic fluid temperature monitor, specification
  Hydraulic pressure, specifications1
  Hydraulic pressure, specifications2
  Hydraulic pressure, specifications3
  Hydraulic pressure, specifications4
  Hydraulic system, specification1
  Hydraulic system, specification2
  Hydrostatic drive, specification1
  Hydrostatic drive, specification2
  Implement pump, specification1
  Implement pump, specification2
  Information and warning decals
  Lift cylinder, specification1
  Lift cylinder, specification2
  Lighting front, specification
  Lightning rear, specification
  Loader buckets, capacities1
  Loader buckets, capacities2
  Loader cycle times (Full throttle)1
  Loader cycle times (Full throttle)2
  Lubricating system, specification1
  Lubricating system, specification2
  Machine dimensions (with standard tires)1
  Machine dimensions (with standard tires)2
  Machine view
  Machine weights1
  Machine weights2
  Main control valve, specifications
  Oil and hydraulic fluid, recommendation
  Operating data1
  Operating data2
  Pallet forks, capacities
  Park lock system, specification
  Power outlets
  Product plates1
  Product plates2
  Starter motor, specifications
  Starter motor, tightening torques
  Tilt cylinder, specification1
  Tilt cylinder, specification2
  Tire, specification1
  Tire, specification2
  Transmission pump, specification1
  Transmission pump, specification2
  Transporting and lifting the machine
  Travel speeds1
  Travel speeds2
  Turbo, general specification
  Valve mechanism, specifications
  Wheel, tightening torque1
  Wheel, tightening torque2
  Wheel, weight (with standard tires)

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