Volvo MC135C Skid Steer Loader Service and Repair Manual PDF

Volvo MC135C Skid Steer Loader Service and Repair Manual PDF

Size: 64.72 MB
Language: English
Make: Volvo
Machine: Skid Steer Loader
Document: Service and Repair Manual, Hydraulic and Electrical Diagrams
Model: Volvo MC135C
Page: 4246 Pages

Detail Contents:
1 Volvo MC135C
Description

• Boom suspension system valve, description
  Collection of basic data
  Combination valve, description
  Description, complete machine1
  Description, complete machine2
  Drive motor, description
  Electronic throttle control, description
  Explanation of wiring diagrams
  Explanations to hydraulic diagram
  Fault code list
  Fault tracing on hydraulic system
  Forwards drive, description
  Fuels, lubricants and filling capacities (litres)
  Fuses and Relays
  Fuses
  Gear pump, description
  High speed, description
  Hydraulic contamination
  Hydraulic cylinders, precautions during use
  Hydraulic service procedures
  Lead and connector checks
  Left spin turn, description
  Load sensing valve block, description
  Logic control
  Main valve block, description
  Maintenance service, daily
  Maintenance service, every 50 hours
  Maintenance service, every 2000 hours
  Multimeter
  No drive circuit, description
  Operator’s platform, lowering
  Operator’s platform, raising
  Positional adapters
  Pump engine coupling, description
  Push lock fittings
  Rapid assembly fittings
  Rear demolition guard, description
  Relays
  Reverse drive, description
  Road lights, description
  Self level valve, description
  Service position 1
  Service position 2
  Service position 3
  Throttle control
  Transmission circuit, description
  Transmission motor, description
  Transmission pumps, description
  Troubleshooting, general
  Valves, checking and adjusting
  White noise reverse alarm, description
  Windows, general
  Wire and harness identification
  Work lights, description

Diagrams

• Component list, Fuses1
  Component list, Fuses2
  Component list, Lights1
  Component list, Lights2
  Component list, Miscellaneous1
  Component list, Miscellaneous2
  Component list, Motors
  Component list, Relays1
  Component list, Relays2
  Component list, Sensors1
  Component list, Sensors2
  Component list, Solenoid valves1
  Component list, Solenoid valves2
  Component list, Switches1
  Component list, Switches2
  Explanation of wiring diagrams
  Hydraulic diagram 1-1 Figure 1
  Hydraulic diagram 1-1
  Hydraulic diagram 1-2 Figure 1
  Hydraulic diagram 1-2
  Hydraulic diagram 2 Figure 1
  Hydraulic diagram 2
  Wiring diagram 1-1 Figure 1
  Wiring diagram 1-1
  Wiring diagram 1-2 Figure 1
  Wiring diagram 1-2
  Wiring diagram 2-1 Figure 1
  Wiring diagram 2-1
  Wiring diagram 2-2 Figure 1
  Wiring diagram 2-2
  Wiring diagram 3-1 Figure 1
  Wiring diagram 3-1
  Wiring diagram 3-2 Figure 1
  Wiring diagram 3-2
  Wiring diagram 4-1 Figure 1
  Wiring diagram 4-1
  Wiring diagram 4-2 Figure 1
  Wiring diagram 4-2
  Wiring diagram 5-1 Figure 1
  Wiring diagram 5-1
  Wiring diagram 5-2 Figure 1
  Wiring diagram 5-2
  Wiring diagram 6-1 Figure 1
  Wiring diagram 6-1
  Wiring diagram 6-2 Figure 1
  Wiring diagram 6-2
  Wiring diagram 7-1 Figure 1
  Wiring diagram 7-1
  Wiring diagram 7-2 Figure 1
  Wiring diagram 7-2
  Wiring diagram 8-1 Figure 1
  Wiring diagram 8-1
  Wiring diagram 8-2 Figure 1
  Wiring diagram 8-2
  Wiring diagram 9-1 Figure 1
  Wiring diagram 9-1
  Wiring diagram 9-2 Figure 1
  Wiring diagram 9-2
  Wiring diagram 10-1 Figure 1
  Wiring diagram 10-1
  Wiring diagram 10-2 Figure 1
  Wiring diagram 10-2
  Wiring diagram 11-1 Figure 1
  Wiring diagram 11-1
  Wiring diagram 11-2 Figure 1
  Wiring diagram 11-2
  Wiring diagram 12 Figure 1
  Wiring diagram 12
  Wiring diagram 14

Installation Instructions

• Air conditioning kit, installing new
  Air pre-cleaner, installing new
  Attachment bracket, installation
  Auxiliary hydraulic option, installing new
  Cab sealing kit, installing new
  Cab, installing
  CareTrack, installing new
  Door guard kit, installing new
  Foot throttle control kit, installing new
  FOPS (Falling Object Protecting Structure), installing new
  Front screen guard kit, installing new
  Lexan(TM) front screen kit, no wiper, installing new
  Multi-function joystick kit, installing new
  Right hand screen guard kit, installing new
  Road lights kit, right hand dip, installing new
  Smooth ride system kit, installing new

Repair

• Air cleaner dust valve, changing
  Air cleaner inner element, changing
  Air cleaner inner element, replacing
  Air cleaner outer element, changing
  Air cleaner outer element, replacing
  Air conditioning filters, changing
  Alternator removing, inspecting and installing
  Alternator, disassembling and assembling
  Alternator, installing
  Alternator, removing
  Attachment bracket cylinder, installing
  Attachment bracket cylinder, removing
  Auxiliary hydraulic pressure, releasing
  Axle hub, installing
  Axle hub, removing
  Battery isolator
  Battery maintenance
  Boom suspension system accumulator, charging and discharging
  Boom suspension system valve, replacing
  Cab door, installing1
  Cab door, installing2
  Cab door, removing1
  Cab door, removing2
  Cab, installing
  Cab, removing
  Cleaning of the machine
  Closed crankcase ventilation filter, cleaning
  Combination valve, replacing
  Combination valve, replacing1
  Control lever, installing
  Control lever, removing
  Coolant level, checking
  Coolant, changing1
  Coolant, changing2
  Cylinder, disassembling and assembling
  Cylinder, sealing
  Door handle, replacing1
  Door handle, replacing2
  Drain line screen filter adapter, replacing
  Drive chain case oil level, checking1
  Drive chain case oil level, checking2
  Drive chain case oil, changing1
  Drive chain case oil, changing2
  Drive chain, installing
  Drive chain, removing
  Drive chains, replacing
  Drive motor, disassembling and assembling
  Drive motor, installing
  Drive motor, removing
  Drive motor, replacing
  Drive pulley, replacing
  Drive sprocket, installing
  Drive sprocket, removing
  Engine hour meter, replacing
  Engine oil filter, replacing1
  Engine oil filter, replacing2
  Engine oil level, checking
  Engine oil, changing1
  Engine oil, changing2
  Fan motor, replacing
  Flushing valve, disassembly and assembly
  Front casing, disassembling and assembling
  Front end accessory drive (FEAD) belt condition, checking1
  Front end accessory drive (FEAD) belt condition, checking2
  Front end accessory drive (FEAD) belt, replacing
  Front idler wheel, installing
  Front idler wheel, removing
  Fuel filter element, replacing
  Fuel system, bleeding
  Fuel water separator, changing
  Fuel water separator, draining1
  Fuel water separator, draining2
  Fuel water separator, replacing
  Gear pump, disassembling and assembling
  Gear pump, installing
  Gear pump, removing
  Gear pump, replacing
  Greasing, 50 hours
  Greasing, 500 hours1
  Greasing, 500 hours2
  Greasing, daily1
  Greasing, daily2
  Guide roller, installing
  Guide roller, removing
  Hydraulic fan motor, replacing
  Hydraulic oil charge filter, replacing
  Hydraulic oil level, checking
  Hydraulic oil return filter, replacing
  Hydraulic oil tank breather filter, replacing
  Hydraulic oil tank, draining1
  Hydraulic oil tank, draining2
  Hydraulic oil tank, filling1
  Hydraulic oil tank, filling2
  Hydraulic oil tank, replacing1
  Hydraulic oil tank, replacing2
  Hydraulic oil, changing1
  Hydraulic oil, changing2
  Hydraulic pressure, testing
  Hydraulic screen filter adapter, replacing
  Hydraulic system, bleeding
  Jump starting
  Load sensing valve block, replacing
  Loader arm lift cylinder, radial lift, replacing
  Loader arm lift cylinder, vertical lift, replacing
  Loader arm lift ram, installing
  Loader arm lift ram, removing
  Loader arm, installing
  Loader arm, removing
  Loader arm, replacing
  Main valve block, replacing
  Main valve, replacing
  Maintenance service, daily
  Maintenance service, every 50 hours
  Maintenance service, every 500 hours
  Maintenance service, every 500 hours1
  Maintenance service, every 1000 hours
  Maintenance service, every 1000 hours1
  Maintenance service, every 1500 hours
  Maintenance service, every 2000 hours
  Park brake, disassembling and assembling
  Positional type hydraulic adapters, fitting
  Primary fuel filter, changing
  Quickhitch tilt cylinder, radial lift, replacing
  Quickhitch tilt cylinder, vertical lift, replacing
  Radiator and coolers, cleaning
  Radiator and coolers, cleaning1
  Rear casing, disassembling and assembling
  Rear door, installing
  Rear door, removing
  Rear idler wheel, installing
  Rear idler wheel, removing
  Return line filter (high flow), replacing
  Return line filter, replacing
  Roadwheels, replacing
  ROPS FOPS structure, check
  Rubber track, installing
  Rubber track, removing
  Self level valve, replacing
  Self levelling valve, replacing
  Starter motor removing, inspecting and installing
  Starter motor, disassembling and assembling
  Stop pad, adjusting
  Stop pad, adjusting1
  Throttle actuator, replacing
  Track frame, installing
  Track frame, removing
  Transmission pump start-up procedure
  Transmission pump, adjusting
  Transmission pump, adjusting1
  Transmission pump, disassembling and assembling
  Transmission pump, installing
  Transmission pump, removing
  Transmission pump, replacing
  Two speed spool, disassembling and assembling
  Tyres, checking air pressure
  Tyres, wear and air pressure, checking
  Valves, adjusting
  Valves, adjusting1
  Voltage regulator and brushes, replacing
  Wheel hub assembly, disassembling and assembling
  Wheel hub assembly, replacing
  Wheel nuts torque, checking
  Window pane, installation
  Window pane, installing
  Window pane, removal
  Window pane, removing

Safety

• A few simple safety rules
  Before operating
  Before service, read
  Charging batteries
  Checklist after a fire or heat exposure
  Cleanliness
  Decontamination
  Electrical system
  Environment
  Environmental handling for the future
  General
  Health hazards with paint, plastics and rubber
  Safety concerns everybody!
  Safety when handling oil and fuel
  Safety when handling the machine
  Safety when lifting and supporting the machine
  Safety when working with batteries
  Service position
  Some simple rules regarding tyre handling

Service Bulletins

• Air conditioning charge weights
  Alternator terminal labeling and location change
  Applies to
  Automatic Belt Tensioner Improvement
  Boom drift
  C Series Line Bore Procedure
  Cab door leak
  Cab gas strut configuration
  CareTrack Telematics system
  Cleaning of engine compartment
  Cold Weather Flushing Valve
  Drive motor leaks
  ECU trouble shooting
  EGR fault code diagnostics procedures
  Engine Compartment Inspection 1
  Engine Compartment Inspection
  Engine Fuel Filter Change
  Engine oil pressure test
  Front Stop Pad and Centering Cup Shimming
  Fuel sampling, method
  Gauge to check attachment fitting
  High pressure fuel pipe bracket installation (mechanical injection)
  Hydraulic pipes improvement
  Improved Cab Door Sealing
  Improved ignition switch
  Improved lap bar
  Improved top glass
  Inspection form for engine failure or suspected failure
  Intermittent or complete loss of throttle response
  Large Platform Pre-cleaner Kit
  Large Platform Rear Door Grill Kit
  Large platform Tier 4 Stage IIIB loader and transmission setup
  Left Hand Armrest Rotation
  Loader and transmission control characteristics
  Manual Flushing Valve Procedure Instructions
  New generation of skidsteer and compact track loaders
  New joystick stud with 25 angle
  New Skid Steer Loader models
  Oil change procedure
  Optional precleaner available
  Paint fade and or color differences
  Poor window adhesive
  Precautionary engine oil pressure cranking test
  Rapid Assembly Hoses
  Reporting of product misuse & near-miss report
  Reports
  Required parts for C Series SSL service tool
  Revised software for enhanced drive response
  Software Distribution Procedure
  Straight line travel adjustment
  Top Window Leak
  Updated Boom Guide and Stop Block
  Volvo Product incident accident report & Interview Form
  Water Temperature Sensor Failure
  Wind screen washer bottle leaks
  Window cracks and or breaks

Special Tools, Misc

• Special tool catalog
  Special Tools Recommendations
  Time Guide Currrent generation
  Time Guide Old generation
  Time Guide Previous generation

Specifications

• Air conditioning, specifications
  Alternator, specifications
  Battery, specification
  Boom suspension system (BSS) valve block, specifications
  Boom suspension system accumulator (BSS), specifications
  Charge pump, specifications
  Charge pump, specifications1
  Charge pump, specifications2
  Conversion tables
  Engine, specification1
  Engine, specification2
  Fuel, specifications
  Fuels, lubricants and filling capacities (litres)
  Gear pump, specifications
  Hydraulic connections, tightening torques1
  Hydraulic connections, tightening torques2
  Hydraulic cylinders, specifications
  Hydraulic return line filter, specification
  Hydraulic tank, specifications
  Load sensing valve block, specifications
  Loader pump, specifications
  Loader pump, specifications1
  Loader pump, specifications2
  Main valve block, specifications
  Main valve, specifications
  Main valve, specifications1
  Quick release couplings
  Radio, specifications
  Radio, specifications1
  Self level valve, specifications
  Self levelling valve, specifications
  Self levelling valve, specifications1
  Servo cut off manifold, specifications
  Servo cut off manifold, specifications1
  Servo cut off manifold, specifications2
  Starter motor, specifications
  Thread locking compound, application specifications
  Tightening torque, specifications1
  Tightening torque, specifications2
  Transmission pump, specifications
  Transmission pump, specifications1
  Transmission pump, specifications2

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