Volvo L40B Wheel Loader Service and Repair Manual PDF

Volvo L40B Wheel Loader Service and Repair Manual PDF

Size: 59.34 MB
Language: English
Make: Volvo
Machine: Wheel Loader
Document: Service and Repair Manual, Hydraulic Diagram, Electrical Diagram
Model: Volvo L40B
Page: 4394 Pages

Detail Contents:
1 Volvo L40B
Description

• Accumulators, checking in machine
  Air cleaner, description
  Axles, changing oil
  Battery, charging
  Battery, description
  Boom Suspension System, general description
  Brake system, component
  Brake, description
  Cab description
  Cab mounts, tightening torques
  Cab mounts, tightening torques1
  Cab mounts, tightening torques2
  Cable markings Figure 1
  Cable markings Figure 2
  Cable markings
  Camshaft, description
  Central ground connections1
  Central ground connections2
  Cleanliness when working on hydraulic components
  Cleanliness, braking and hydraulic system
  Combination control (by steering wheel), changing
  Component list, Relays
  Connecting rod, description
  Connectors, overview1
  Connectors, overview2
  Control valve
  Conversion tables
  Coolant, changing
  Cooling system, description
  Crankshaft, description
  Cylinder head, description
  Description
  Display of bar graph
  Display unit and keyboard
  ECU 2, error codes and diagnostic functions
  ECU 2, functions
  Electric welding
  Electric welding1
  Electrical components, engine side
  Electrical system, description
  Electrical system, instructions
  Electronic unit (ECU), fuse position1
  Electronic unit (ECU), fuse position2
  Electronic unit (ECU)1
  Electronic unit (ECU)2
  Engine timing gear, description
  Engine, changing oil and filter
  Engine, description
  Environmental concern
  Frame and steering joint, general
  Frame and track unit, description
  Fuel feed pump, description
  Fuel filters, replacing
  Fuel system, description
  General information to note when working on the hydraulic system
  Hydraulic attachment bracket (quickfit), description
  Hydraulic components, storage and transport
  Hydraulic diagram, brake system, dry brakes
  Hydraulic diagram, brake system, wet brakes
  Hydraulic oil tank, changing oil and filter
  Hydraulic oil tank, description
  Hydraulic oil, storage and handling
  Hydraulic pump, description Figure 1
  Hydraulic pump, description Figure 2
  Hydraulic pump, description Figure 3
  Hydraulic pump, description
  Hydraulic system, description
  Hydraulic system, position of main components
  Hydraulic system, repair of hydraulic components in workshop
  Hydraulic system, volume
  IB – fuse F02
  Instrument panel (display unit), replacing
  Instrument panel, description1
  Instrument panel, description2
  Key pad, replacing
  Keypad, description
  Lifting frame, description
  Lighting, specifications
  Lock cylinder
  Lock cylinder1
  Lubricant recommendation
  Lubrication system, description
  Machine, transporting
  Marking connector pin description
  Maximum fan speed, checking
  Oil pump, description
  Power transmission, description
  Pro FET-components in electronic unit (ECU)
  Relays and fuses in engine compartment
  Repairs of minor damage on internal and external plastic parts (scratches, dents, breaks)
  Service intervals
  Service Programme
  Servo valve, description
  Starter lock, replacing
  Steering system, description
  Steering system, troubleshooting and elimination
  Tightening torques wheel nuts
  Tilting and lifting cylinders
  Towing
  Transmission, component position
  Troubleshooting chart
  Turbocharger, description
  Valves, adjusting1
  Valves, adjusting2
  Valves, description
  Windows, general
  Wiring diagram, figure text
  Work on the machine’s electrical system

Diagrams

• Electric cables with component marking
  Hydraulic diagram transmission Figure 1
  Hydraulic diagram transmission Figure 2
  Hydraulic diagram transmission
  Hydraulic diagram, Boom Suspension System Figure 1
  Hydraulic diagram, Boom Suspension System Figure 2
  Hydraulic diagram, Boom Suspension System
  Hydraulic diagram, control valve
  Hydraulic diagram, steering system Figure 1
  Hydraulic diagram, steering system
  Hydraulic diagram, working hydraulic system
  Wiring diagram 1
  Wiring diagram 2
  Wiring diagram 3
  Wiring diagram 4
  Wiring diagram 5
  Wiring diagram 6
  Wiring diagram 7
  Wiring diagram 8
  Wiring diagram 9
  Wiring diagram 10
  Wiring diagram 11
  Wiring diagram 12
  Wiring diagram 13
  Wiring diagram 14
  Wiring diagram 15
  Wiring diagram 16
  Wiring diagram 17
  Wiring diagram 18
  Wiring diagram 19

Installation Instruction

• Air-conditioning system
  BSS
  CareTrack1
  CareTrack2
  Oil bath air filter
  Precleaner Turbo 2

Repair

• Accumulator, checking (removed) Figure 1
  Accumulator, checking (removed)
  Assembling the hydraulic motor Figure 1
  Assembling the hydraulic motor
  Brake calliper removed, reconditioning
  Brake calliper removed, reconditioning1
  Brake disc, replacing one
  Brake disc, replacing one1
  Brake linings, checking wear
  Brake system, checking function, hydraulic
  Check and adjust hydrostatic drive
  Compression test
  Coolant pump, replacing
  Discarded accumulators Figure 1
  Discarded accumulators
  Door window, replacing
  E-tool Cab support
  Feed pump, replacing
  Frame joint, changing bearings
  Hydrostatic motor, installation1
  Hydrostatic motor, installation2
  Hydrostatic motor, removal1
  Hydrostatic motor, removal2
  Hydrostatic pump, removing and installing
  Implement attachment, repacking removed hydraulic cylinder
  Injectors all, testing and adjusting incl removing and fitting
  Oil cooler, replacing
  Rear window, replacing
  Secondary limiting valve, test and adjust
  Service positions Figure 1
  Service positions
  Stand-by pressure and working pressure, checking and adjusting
  Steering system, checking and adjusting working pressure
  Steering valve, reconditioning (removed)
  Thermostat, replacing
  Windscreen, replacing

Safety

• CE-marking, EMC-directive
  Checklist after a fire or heat exposure
  Decontamination
  Environmental handling for the future
  Environmentally hazardous fluids
  Environmentally safe handling
  Fire prevention measures
  Health hazards with paint, plastics and rubber
  Loader boom, safety strut
  Safety concerns everybody!
  Safety during work on machines
  Safety rules when servicing
  Safety when handling oils and fuel
  Safety when raising and jacking up the machine
  Safety when working with air conditioning refrigerant
  Some simple rules regarding tyre handling
  Waste handling
  Working in environmentally contaminated areas

Service Bulletins

• Action to be taken in case of abnormal lubricating oil consumption
  Adapter Cable for ECU 2
  Additional fuel tank support bracket
  CareTrack Telematics system
  Check of coolant level sensor assembly
  Drive pump solenoids with sealed connectors
  ECU 2, error codes and diagnostic functions
  ECU 2, functions
  ECU 2, introduction and installation instruction
  ECU 2, programming instructions
  ECU retainer, additional support plate
  ECU, functional check
  Engine oil in the cooling system or coolant in the oil system and external oil or radiator leakage
  External leakage at quick attachment bracket
  Fuel sampling, method
  Gap between attachment and attachment bracket causing leakages
  Hydraulic oil tank
  Improvement of inner seals at fuel level sensor
  Introduction of new engines with Tier 3 exhaust emission level
  Leakage by the cover of the hydraulic suction filter
  Method for mounting the screw on the pin for bucket positioner rod
  New assembly method for quick coupler pins
  New cab heater blower fan switch
  New coolant
  New electrical AC thermostat
  New fuel level sensor
  New retainer, salt fertilizer box (Option)
  New TechTool VCADS Pro interface
  Portable refillable O-ring kits
  Programming instructions for electronic control unit (ECU)
  Reporting of product misuse & near-miss report
  Reports
  Servicing the PTO drive for the second hydraulic drive motor
  Solenoid valve
  Volvo Product incident accident report & Interview Form

Special Tools, Misc

• GRD G700B LabourTimeGuide
  RM Compaction ABG Time Guide
  RM Compaction Time guide
  RM Paving Systems ABG Time Guide
  Special tool catalog
  Special Tools Recommendations
  Time Guide Currrent generation
  Time Guide Old generation
  Time Guide Previous generation

Specifications

• Air conditioning (option), capacity
  Axles, tightening torques
  Battery, specifications
  Brakes, specifications
  Cooling system, capacity
  Cooling system, capacity1
  Counterweight, tightening torques
  Counterweight, tightening torques1
  Damper weight, weight
  Electrical system, specifications
  Engine, capacity
  Engine, specifications
  Engine, tightening torque
  Engine, weights
  Frame, weight
  Front axle, capacity
  Front axle, specification
  Front axle, specification1
  Front axle, weight
  Hydraulic system, specification
  Power transmission, specifications
  Rear axle, capacity
  Rear axle, specification
  Rear axle, weight
  Service brake, specifications
  Steering joint, tightening torques
  Steering system, specifications
  Steering system, specifications1
  Steering, hydraulic equipment, tightening torques
  Tire size
  VOLVO standard tightening torques
  Wheel, tightening torque
  Working hydraulics, tightening torques

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