Volvo L35G Wheel Loader Service and Repair Manual PDF

Volvo L35G Wheel Loader Service and Repair Manual PDF

Size: 67.44 MB
Language: English
Make: Volvo
Machine: Wheel Loader
Document: Service and Repair Manual, Hydraulic Diagram, Wiring Diagram
Model: Volvo L35G
Page: 3710 Pages

Detail Contents:
1 L35G
Description

• Automatic engine shut-down
  Battery, charging
  Battery, description
  Boom Suspension System, general description
  Booting sequence
  Brake design
  Brakes, specifications
  Cab description
  Cab mounts, tightening torques
  Cable and component designations
  Cable and component marking explanations
  CareTrack W-ECU, description
  Charging batteries
  Cleanliness when working on hydraulic components
  Cleanliness, braking and hydraulic system
  Communication with data buses
  Component locations
  Connectors, overview
  Cooling system, description
  Description brake system
  Diesel heater, description
  Diesel heater, principles
  DPF regeneration control
  Drive axles, description
  Electric components location
  Electric welding
  Electrical symbols and designations
  Electrical system, description
  Electrical system, work instructions
  Electronic control system, description
  Engine, description
  Exhaust Aftertreatment System, component location
  Exhaust Aftertreatment System, description
  Exhaust Gas Recirculation (EGR), description
  Fault mode diagnosis
  Frame and track unit, description
  Frame joint, assembly of separated machine
  Frame joint, replacing bearings
  Frame joint, separating machine
  Fuel system, description
  General information to note when working on the hydraulic system
  Heating system, description
  Hydraulic components, storage and transport
  Hydraulic oil, storage and handling
  Hydraulic pumps, description
  Hydraulic system, description
  Hydraulic system, repair of hydraulic components in workshop
  Hydrostatic pump, description
  Information display, start lockout
  Lubricating system, description
  Main control valve, description
  Maintenance service, general
  Marking connector pin description
  Power transmission, description
  Recommended lubricants
  Regeneration process, description
  Service mode, description
  Servo valve, description
  Software parameters, description
  Steering system, description
  Steering valve, hydraulic diagram1
  Steering valve, hydraulic diagram2
  Symptom malfunction
  Towing a disabled machine
  Travel motor, description
  Troubleshooting and actions to fix problems
  Troubleshooting chart
  Windows, general
  Work on the machine’s electrical system

Diagrams

• Additional pump fig 1
  Additional pump
  Component list Alternator, batteries, capacitors, electronic units, voltage outlet
  Component list Switches
  Component list, Motors
  Component list, Sensors
  Component list, Sounders
  Electrical schematic
  Flow control for 3rd hydraulic function
  Fuses
  Grounding points (frame connections)
  Heating coils, instruments, service socket
  Hydraulic diagram transmission 2 figure 1
  Hydraulic diagram transmission 2
  Hydraulic diagram transmission figure 1
  Hydraulic diagram transmission
  Hydraulic diagram with option components 1
  Hydraulic diagram with option components 2 fig 1
  Hydraulic diagram with option components 2
  Hydraulic diagram with option components
  Hydraulic diagram, Boom Suspension System
  Hydraulic diagram, control valve
  Hydraulic diagram, cooling fan 2 fig 1
  Hydraulic diagram, cooling fan 2
  Hydraulic diagram, cooling fan fig 1
  Hydraulic diagram, cooling fan
  Hydraulic diagram, steering 2 fig 1
  Hydraulic diagram, steering 2
  Hydraulic diagram, steering fig 1
  Hydraulic diagram, steering
  Hydraulic diagram, working hydraulic system fig 1
  Hydraulic diagram, working hydraulic system
  Hydraulic diagram, working hydraulics, 3rd and 4th functions, attachment lock fig 1
  Hydraulic diagram, working hydraulics, 3rd and 4th functions, attachment lock
  Lights
  Line rupture valve fig 1
  Line rupture valve
  PWM valves
  Relays
  Reversible Fan 2 fig 1
  Reversible Fan 2
  Reversible Fan fig 1
  Reversible Fan
  Solenoid valves
  Table of contents, wiring diagrams
  Tilt speed limiter fig 1
  Tilt speed limiter
  Wiring diagram WD201
  Wiring diagram WD202
  Wiring diagram WD203
  Wiring diagram WD204
  Wiring diagram WD205
  Wiring diagram WD301
  Wiring diagram WD302
  Wiring diagram WD303
  Wiring diagram WD304
  Wiring diagram WD305
  Wiring diagram WD306
  Wiring diagram WD307
  Wiring diagram WD308
  Wiring diagram WD309
  Wiring diagram WD310
  Wiring diagram WD311
  Wiring diagram WD312
  Wiring diagram WD313
  Wiring diagram WD314
  Wiring diagram WD315
  Wiring diagram WD316
  Wiring diagram WD317
  Wiring diagram WD401
  Wiring diagram WD402
  Wiring diagram WD501
  Wiring diagram WD801
  Wiring diagram WD802
  Wiring diagram WD803
  Wiring diagram WD901
  Wiring diagram WD902
  Wiring diagram WD903
  Wiring diagram WD904
  Wiring diagram WD905

Repair

• AC Disassembly and assembly
  Air cleaner primary filter, change
  Air cleaner secondary filter, change
  Axle, installing
  Axle, removing
  Axles, changing oil
  Battery, cables and connections, check
  Belts and belt tension, check, replace when needed.
  Bolted joints, check tightening torque
  Brake fluid level, check
  Brake system, bleeding 2
  Brake system, bleeding
  Brakes, specifications
  Cab filter, replace (clean when necessary)
  Cab, installing
  Cab, removing
  Check coolant anti-freeze concentration (or yearly before winter season)
  Check coolant level
  Combination sensor, check
  Compression test
  Coolant pump, replacing
  Coolant, changing
  Counterweight, fitting
  Counterweight, removing
  Crankcase ventilation separator element, replacing
  Diesel particulate filter, check and clean
  Diesel particulate filter, checking and cleaning
  E-ECU, MID 128, changing pre-programmed ECU
  EGR system, checking
  Engine hood, installing
  Engine hood, removing
  Engine radiator and hydraulic oil cooler, check (clean when necessary)
  Engine, installing
  Engine, oil and filter, change.
  Engine, oil level, check
  Engine, removing
  Error code, troubleshooting
  E-tool Cab support
  Fan motor, installing
  Fan motor, removing
  Fuel filters, primary and secondary filter, replace
  Fuel pump unit, replacing
  Fuel tank breather filter, replacing
  Fuel tank level sensor, replacing
  Fuel tank, replacing
  Hydraulic motor, replacing
  Hydraulic oil filter, changing
  Hydraulic oil level, check
  Hydraulic oil tank, sediment drain
  Hydraulic pump, checking and adjusting max working pressure
  Hydraulic pump, replacing 1
  Hydraulic pump, replacing
  Hydraulic system, changing oil.
  Hydrostatic pump charge pressure, check and adjust
  Hydrostatic pump cut off valve, check and adjust
  Hydrostatic pump high pressure valve, check and adjust
  Hydrostatic pump mechanical zero position, check and adjust
  Implemental attachment hydraulic cylinder, replacing
  Inching and brake pedal, adjusting
  Induction sensor for output shaft, changing
  Injection valve, check
  Injectors, replacing all
  Inlet throttle, replacing
  Lift cylinder, replacing
  Lubrication oil pressure, checking
  Lubrication
  Main control valve, installation
  Main control valve, removal
  Maintenance service, daily
  Maintenance service, every 50 hours
  Maintenance service, every 100 hours
  Maintenance service, every 500 hours
  Maintenance service, every 1000 hours
  Maintenance service, every 1500 hours
  Maintenance service, every 2000 hours
  Maintenance service, every 3000 hours
  Maintenance service, every 6000 hours
  Oil cooler, replacing
  Oil pressure relief valve, replacing
  Port relief valve pressure, checking and adjusting 1
  Port relief valve pressure, checking and adjusting
  Service position 1
  Servo valve, replacing
  Start hydraulic pump control, check and adjust
  Steering cylinders, locking of pivot pins, checking
  Steering pressure, checking 1
  Steering pressure, checking
  Tech Tool, operations
  Test-run and check
  The machine, check for external damages, cracks and wear damages
  Thermostat, replacing
  Tilt cylinder, replacing
  Turbocharger inclusive inlet and exhaust systems, leakage, check
  Tyres, wear and air pressure, checking
  Vacuum pump, connection
  Valve clearance, checking and adjusting
  Valve cover, installing
  Valve cover, removing
  Valves, adjusting
  Water separator, drain
  Wheel nuts, check torque
  Windscreen, replacing

Safety

• CE-marking, EMC-directive
  Checklist after a fire or heat exposure
  Decontamination
  Environmental handling for the future
  Environmentally hazardous fluids
  Environmentally safe handling
  Fire prevention measures
  Health hazards with paint, plastics and rubber
  Loader boom, safety strut
  Safety concerns everybody!
  Safety rules when servicing
  Safety when handling accumulators
  Safety when handling oils and fuel
  Safety when handling the machine
  Safety when using lifting equipment
  Safety when working on hydraulic systems
  Safety when working with refrigerant
  Some simple rules regarding tyre handling
  Starting with booster batteries
  Waste handling
  Working in environmentally contaminated areas
  Working under raised boom

Service Bulletins

• Action to be taken in case of abnormal lubricating oil consumption
  Check method on engine oil consumption
  ECU 2, functions
  Fuel sampling, method
  Improved inch valve
  Improved V-sealing ring on frame link
  New Exhaust Pipe
  New factory setting for travel motor displacement
  New TechTool VCADS Pro interface
  New wheel loaders, L30G and L35G
  Outer door handle on cab door broken
  Portable refillable O-ring kits
  Reporting of product misuse & near-miss report
  Reports

Special Tools, Misc

• Special Tools Recommendations
  Time Guide Currrent generation
  Time Guide Old generation
  Time Guide Previous generation

Specification

• Air conditioning, capacity
  Axles, tightening torques
  Battery, specifications
  Conversion tables
  Coolant
  Cooling system, capacity
  Diesel heater, specifications
  Electrical system, specifications
  Engine, capacity
  Engine, specification
  Engine, weights
  Frame, weight
  Front axle, capacity
  Front axle, specification
  Front axle, weight
  Fuel system, specifications
  Fuel tank, capacities
  Hydraulic system, specification 1
  Hydraulic system, specification
  Hydraulic system, volume
  Lubrication system, specifications
  Lubrication system, tightening torques
  Power transmission, specifications
  Rear axle, capacity
  Rear axle, specification
  Rear axle, weight
  Steering unit, specification
  Tightening torque, fuel system
  Tire size
  Valve system specifications
  Volvo standard tightening torques
  Wheel, tightening torque

Other Products