Volvo L25F Wheel Loader Service and Repair Manual PDF

Volvo L25F Wheel Loader Service and Repair Manual PDF

Size: 77.16 MB
Language: English
Make: Volvo
Machine: Wheel Loader
Document: Electrical and Hydraulic Diagrams, Service and Repair Manual
Model: Volvo L25F
Page: 5124 Pages

Detail Contents:
1 Volvo L25F
Description

• 0 General
  1 Standard Parts, Service
  2 Engine with Mounting & Equipment
  3 Elect. Warning, Information, Instruments
  4 Power Transmission
  5 Brakes
  6 Steering
  7 Frame, Springs, Damping, Axle Suspension, Wheel-Track Unit
  8 Machinery House, Cab, Exterior Trim Parts
  9 Hydraulic, Digging, Handling, Grading Equipment, Misc

Diagrams

• Component list Alternator, batteries, capacitors, electronic units, voltage outlet
  Component list Fuses1
  Component list Fuses2
  Component list Heating coils, instruments, service socket
  Component list Lights
  Component list PWM valves
  Component list Relays
  Component list Solenoid valves
  Component list Switches
  Component list, motors
  Component list, sensors
  Component list, Sounders
  Electrical schematic
  Hydraulic diagram transmission
  Hydraulic diagram with option components1
  Hydraulic diagram with option components2
  Hydraulic diagram with option components3
  Hydraulic diagram with option components4
  Hydraulic diagram working hydraulics1
  Hydraulic diagram working hydraulics2
  Hydraulic diagram, Boom Suspension System
  Hydraulic diagram, control valve
  Hydraulic diagram, steering
  Table of contents, wiring diagrams
  Wiring diagram 1-1
  Wiring diagram 1-2
  Wiring diagram 2
  Wiring diagram 3
  Wiring diagram 4
  Wiring diagram 5
  Wiring diagram 6
  Wiring diagram 7
  Wiring diagram 8
  Wiring diagram 9
  Wiring diagram 10
  Wiring diagram 11
  Wiring diagram 12
  Wiring diagram 13
  Wiring diagram 14
  Wiring diagram 15
  Wiring diagram 16
  Wiring diagram 17
  Wiring diagram 18
  Wiring diagram 19
  Wiring diagram 20
  Wiring diagram 21
  Wiring diagram 22
  Wiring diagram 23
  Wiring diagram 24
  Wiring diagram 25-1
  Wiring diagram 25-2
  Wiring diagram 25-3
  Wiring diagram 26

Installation Instruction

• Air conditioning kit, installing new
  Air pre-cleaner, installing new
  Auxiliary heater, installing new
  Hand inching valve, installing new
  Hose rupture valve, installing new1
  Hose rupture valve, installing new2
  Pre-cleaner oil bath type, installing new
  Protection for lighting, front, installing new
  Protection for lighting, rear, installing new
  Road sweeper preperation, installing new
  Rotating beacon, installing new
  The mechanic must always read the instructions in the Service Manual’s booklet
  Travel alarm, installing new

Operator’s Information

• Foreword
  Instrument Panels
  Maintenance
  Operating Instructions
  Operating Techniques
  Other Controls
  Presentation
  Safety when Servicing
  Specifications

Repair

• 0 General
  1 Standard Parts, Service
  2 Engine with Mounting & Equipment
  3 Elect. Warning, Information, Instruments
  4 Power Transmission
  5 Brakes
  6 Steering
  7 Frame, Springs, Damping, Axle Suspension, Wheel-Track Unit
  8 Machinery House, Cab, Exterior Trim Parts
  9 Hydraulic, Digging, Handling, Grading Equipment, Misc

Safety

• CE-marking, EMC-directive
  Checklist after a fire or heat exposure
  Decontamination
  Environmental handling for the future
  Environmentally hazardous fluids
  Environmentally safe handling
  Fire prevention measures
  Health hazards with paint, plastics and rubber
  Loader boom, safety strut
  Safety concerns everybody!
  Safety rules when servicing
  Safety when handling accumulators
  Safety when handling oils and fuel
  Safety when handling the machine
  Safety when using lifting equipment
  Safety when working on hydraulic systems
  Safety when working with batteries
  Safety when working with refrigerant
  Service position 1
  Service position 2
  Some simple rules regarding tyre handling
  Starting with booster batteries
  Waste handling
  Working in environmentally contaminated areas
  Working under raised boom

Service Bulletins

• Action to be taken in case of abnormal lubricating oil consumption
  Battery and alternator test procedure
  Biodiesel fuel for Volvo CE
  CareTrack Telematics system
  Check method on engine oil consumption
  Dark-coloured fuel
  Decal electronic unit
  ECU 2, functions
  Engine lubrication oil consumption
  External leakage at quick attachment bracket
  External oil leakage on line rupture valve (optional)
  External oil leakage or functional issues on line rupture valve (optional)
  Fuel sampling, method
  Gap between attachment and attachment bracket
  Hose clamp changed on fuel lines
  Improved inch valve
  Improved sealing design of quick attachment bracket
  Improved solenoid coils for hydrostatic drive pump
  Injector nozzle, carbon built up
  Leakage by the cover of the hydraulic suction filter
  Malfunction of cooling fan
  Malfunction of cooling system – temperature switch
  New compact wheel loaders, L20F and L25F
  New engine stop magnet
  New fastener assortment
  New handbrake lever
  New hydraulic oil tank
  New TechTool VCADS Pro interface
  Portable refillable O-ring kits
  Reporting of product misuse & near-miss report
  Reports
  Volvo Product incident accident report & Interview Form
  Washer for front bearing, cab

Special Tools, Misc

• Inspection programme, Arrival Inspection
  Inspection programme, Delivery Inspection
  Inspection programme, Delivery Inspections
  Inspection programme, Maintenance of stored Machines
  Service Programme
  Special tool Manual
  Special Tools Recommendations
  Time Guide Currrent generation
  Time Guide Old generation
  Time Guide Previous generation

Specifications

• Air conditioning, capacity
  Alternative fuels
  Axles and propeller shaft, tightening torque
  Axles, specifications
  Brake, specifications
  Description
  Diesel heater, specifications
  Electrical system, specifications
  Engine, capacities
  Engine, specifications1
  Engine, specifications2
  Engine, tightening torques
  Engine, weight
  Frame, weight
  Front axle, capacities
  Front axle, weight
  Fuel tank, capacities
  Hydraulic system, capacities
  Hydraulic system, specification
  Power transmission, specifications1
  Power transmission, specifications2
  Rear axle, capacity
  Rear axle, weight
  Standard tightening torques
  Steering joint, tightening torques
  Steering unit, specification
  Steering, tightening torques
  Transporting the machine
  Travel hydraulics hydrostatic pump, tightening torque
  Volvo standard tightening torques
  Wheel, tightening torque
  Working hydraulics, tightening torques

Other Products