Volvo L25B Wheel Loader Service and Repair Manual PDF

Volvo L25B Wheel Loader Service and Repair Manual PDF

Size: 60.50 MB
Language: English
Make: Volvo
Machine: Wheel Loader
Document: Service and Repair Manual, Hydraulic and Electrical Diagrams
Model: Volvo L25B
Page: 4132 Pages

Detail Contents:
1 L25 B SPECS
AC Disassembly and assembly
Action to be taken in case of abnormal lubricating oil consumption
Air cleaner primary filter, change
Air cleaner secondary filter, change
Alternator, installing
Alternator, removing
Axle, installing
Axle, removing
Axles, changing oil
Battery and alternator test procedure
Battery, cables and connections, check
Battery, description
Belt, changing
Belts and belt tension, check, replace when needed.
Bolted joints, check tightening torque
Boom Suspension System, description
Brake cylinder, replacing
Brake design
Brake fluid level, check
Brake pads, replacing
Brake system, bleeding
Bss
Cab filter, replace (clean when necessary)
Cab mounts, tightening torques
Cable markings
Camshaft, description
Care Track
CareTrack Telematics system
Charging batteries
Cleanliness when working on hydraulic components
Cleanliness, braking and hydraulic system
Combination sensor, check
Compression test
Connectors, overview.
Dark-coloured fuel
Decal electronic unit
Description brake system
Description
Diesel heater, description
Diesel heater, principles
ECU 2, functions
EGR (exhaust gas recirculation) sensor, replacing
Electric welding
Electrical components, engine side, description
Electrical schematic
Electrical system, description
Engine radiator and hydraulic oil cooler, check (clean when necessary)
Engine, description
Engine, installing
Engine, oil and filter, change.
Engine, oil level, check
Engine, removing
Error code, troubleshooting
E-tool Cab support
E-tool Guide bolts
E-tool Sleeve
Exhaust manifold, replacing gasket
External leakage at quick attachment bracket
Fan belt and or alternator belt, replacing
Fault mode diagnosis
Frame joint, assembly of separated machine
Frame joint, changing bearing, machine separated (on load unit frame)
Frame joint, Replacing the front pivot bearing with machine separated
Frame joint, replacing the rear pivot bearing with machine separated
Frame joint, separating machine
Fuel filters, primary and secondary filter, replace
Fuel filters, replacing
Fuel pump, installing
Fuel pump, removing
Fuel sampling, method
Fuel system, description
Fuel tank, conversion kit
Gap between attachment and attachment bracket causing leakages
General information to note when working on the hydraulic system
Hand INCH VALVE
Hydraulic diagram transmission
Hydraulic diagram working hydraulics
Hydraulic diagram, Boom Suspension System
Hydraulic diagram, control valve
Hydraulic diagram, steering 1
Hydraulic diagram, steering
Hydraulic motor, replacing
Hydraulic oil filter, changing
Hydraulic oil level, check
Hydraulic oil tank, description
Hydraulic pressure, check
Hydraulic pump 45L-MIN
Hydraulic pump, replacing
Hydraulic pumps, description
Hydraulic system, changing oil.
Hydraulic system, repair of hydraulic components in workshop
Hydrostatic pump charge pressure, check and adjust
Hydrostatic pump cut off valve, check and adjust
Hydrostatic pump mechanical zero position, check and adjust
Hydrostatic pump, description
Idling speed, checking and adjusting
Implement attachment, repacking removed hydraulic cylinder
Inching and brake pedal, adjusting
Induction sensor for output shaft, changing
Injection valve, check
Injector nozzle, carbon built up
Instrument panel, description
Instrument panel, electrical circuit
Introduction of new engines with Tier 3 exhaust emission level
Introduction of new stronger T-fitting
Leakage by the cover of the hydraulic suction filter
Lift cylinder, replacing
Lock cylinder
Low and high idle, checking
Lubrication system, description
Lubrication
Machine, transporting
Main control valve, description
Maintenance service, daily
Maintenance service, every 100 hours
Maintenance service, every 500 hours
Maintenance service, every 1000 hours
Maintenance service, every 1500 hours]
Maintenance service, every 2000 hours
Maintenance service, every 4000 hours
Maintenance service, every 6000 hours
Maintenance service, general
New assembly method for quick coupler pins
New cab door hinge repair kit
New cab window hinge repair kit
New electrical card with anti theft option
New fuel feed pump with integrated hand pump
New fuel level sensor
New relay for hydraulic oil cooler fan
New routing of return oil hose between drive pump and hydraulic oil tank
New sun gear shaft
New TechTool VCADS Pro interface
New tilt cylinder
Oil pump, description
Overview lighting, devices
Planetary gear failures on front and rear axles
Power transmission, description
Pressure settings steering system
Primary pressure limiting valve, checking and adjusting
Radiator, installing
Radiator, removing
Rear window, replacing
Recomended tools
Recommended lubricants
Relays and fuses in electrical distribution box
Relays and fuses in engine compartment
Relocation of pressure relieve valve for auxiliary pump
Repairs of minor damage on internal and external plastic parts (scratches, dents, breaks)
Replacing instruction for the EGR (exhaust gas recirculation) sensor
Reporting of product misuse & near-miss report
Reports
Secondary pressure limiting valve, checking and adjusting
Service brake, brake pads, check
Service positions
Special tool catalog
General
Index
Hooks
1. Enviroment and Safety equipment
2. Measuring equipment
3. Tightening and Loosening tools
4. Lifting equipment
5. Pullers and Pressing equipment
6. Drifts
7. Guide pins and Guide sleeves
8. Pliers
9. Fixtures
10. Tech Tool
11. Spare parts
Start hydraulic pump control, check and adjust
Starter motor, replacing
Steering cylinders, locking of pivot pins, check
Steering system, checking and adjusting working pressure
Steering system, description
Steering valve, installation
Steering valve, removal
Symptom and malfunction
Test-run and check
The machine, check for external damages, cracks and wear damages
Thermostat, replacing
Tightening torque on electrical card
Tightening torques
Tilt cylinder, replacing
Tilting and lifting cylinders 2
Tilting and lifting cylinders
Time Guide Currrent generation
Time Guide Old generation
Time Guide Previous generation
Towing a disabled machine
Travel motor, description 1
Travel motor, description
Troubleshooting and actions to fix problems brakes
Troubleshooting and actions to fix problems steering
Troubleshooting chart Transmission
Tyres, wear and air pressure, checking
Vacuum pump, connection
Valves, adjusting
Volvo Product incidentaccident report & Interview Form
Warranty inspection 100 hours
Warranty inspection 1000 hours
Warranty inspection
Water separator, drain
Wheel nuts, check torque
Windscreen, replacing
Wiring diagram 1
Wiring diagram 2
Wiring diagram 3
Wiring diagram 4
Wiring diagram 5
Wiring diagram 6
Wiring diagram 7
Wiring diagram 8
Wiring diagram 9
Wiring diagram 10
Wiring diagram 11
Wiring diagram 12
Wiring diagram 13
Wiring diagram 14
Wiring diagram 15
Wiring diagram 16
Wiring diagram 17
Wiring diagram 18
Wiring diagram 19
Wiring diagram, figure text
Work on the machine’s electrical system
Working hydraulic system, component location

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