Volvo L220E Wheel Loader Service and Repair Manual PDF

Volvo L220E Wheel Loader Service and Repair Manual PDF

Size: 120.77 MB
Language: English
Make: Volvo
Machine: Wheel Loader
Document: Service and Repair Manual, Hydraulic and Electrical Diagram
Model: Volvo L220E
Page: 5710 Pages

Detail Contents:
1 Volvo L220E
Description

• 3rd, or 3rd 4th hydraulic function, description
  AC relay-controlled, description Figure 1
  AC relay-controlled, description Figure 2
  AC relay-controlled, description
  AC safety, relay-controlled, description
  AC software-controlled, description
  Accelerator Pedal
  Adapter cable 951 1355
  Adapter cable 981 3194
  Adapter cable 999 0014
  Adapter cable 999 0020
  Adapter cable 999 0020-1
  Adapter cable 999 0191
  Adapter cable 999 0216
  Adapter cable 999 8505
  Adapter cable 999 8533
  Adapter cable 999 8534
  Adapter cable 999 8563
  Air cleaner, description Figure 1
  Air cleaner, description
  Air conditioning, description
  Air filter pressure
  Alternator, description
  APS II
  APS
  ATC, description
  Attachment locking
  ATTENTION! Reduced Computer Function (J1708 J1587)
  ATTENTION! Reduced Computer Function (J1939)
  Automatic engine shut-off
  Automatic lift arm lowering (Return to dig)
  Automatic lift arm lowering (Return-To-Dig), description
  Axle oil temperature
  Back-up alarm
  Barometric pressure
  Battery, changing
  Battery, charging
  Battery, description
  Boom Suspension System (BSS)1
  Boom Suspension System (BSS)2
  Boom Suspension System, description of function
  Boom Suspension System, description
  Boost pressure
  Brake cooling system, description Figure 1
  Brake cooling system, description
  Brake pressure charging
  Brake pressure
  Brake test
  Cab suspension, description
  Cab, description
  Cable and component designations
  Cable and component marking explanations
  Cable and component marking explanations1
  Camshaft speed
  Camshaft, description
  Central lubrication system, description
  Central lubrication, status indication
  Central lubrication
  Central valve, description
  Charge-air temperature1
  Charge-air temperature2
  Charging batteries
  Cleanliness, brake and hydraulic systems
  Climate control system, description Figure 1
  Climate control system, description Figure 2
  Climate control system, description Figure 3
  Climate control system, description
  Collection of basic data1
  Collection of basic data2
  Comfort Drive Control, description
  Communication cable explanation
  Communication with data buses Figure 1
  Communication with data buses
  Compensator block, description
  Component fault diagnosis, description
  Component fault diagnosis, general
  Component list 1 Alternator, batteries, capacitors, electronic units
  Component list 2 Diodes
  Component list 3 Fuses
  Component list 4 Heating coils, instruments, service connections
  Component list 5 Lights
  Component list 6 Control lights warning lights
  Component list 7 Solenoid valves
  Component list 9 Relays
  Component list 10 Signals, shift solenoids
  Component list 11 Sensors
  Component list 12 Switches
  Component list Motors, resistors, monitoring system
  Components
  Conditions when checking
  Connecting rods, description
  Connecting special tools
  Connectors, overview
  Connectors, position
  Control unit, description Figure 1
  Control unit, description
  Control valve, description
  Control valve, description1
  Coolant circulation in engine, description
  Coolant Level
  Coolant pump, description
  Coolant temperature, engine1
  Coolant temperature, engine2
  Coolant temperature, outlet radiator
  Cooling fan adjustment
  Cooling fan motor, description
  Cooling system, description Figure 1
  Cooling system, description
  Cooling system, description1 Figure 1
  Cooling system, description1
  Crankshaft, description
  Cylinder block, description
  Cylinder head, description
  Cylinder liner, description1
  Cylinder liner, description2
  Description Figure 1
  Description Figure 2
  Description Figure 3
  Description Figure 4
  Description of table for software functions
  Description
  Description1
  Description2
  Description3
  Differential lock
  Display panel and keypad, general
  Display panel, information displays
  Display panel, initial display
  Display panel, operating display
  Downshifting signal
  Electric welding
  Electrical distribution box, description
  Electrical symbols and designations
  Electrical system, description
  Electrical system, description1
  Electrical system, description2 Figure 1
  Electrical system, description2
  Electrical system, work instructions
  Electronic control system, description
  Engine control unit E-ECU, changing1
  Engine control unit E-ECU, changing2
  Engine control unit E-ECU, description
  Engine control unit E-ECU, error symptom
  Engine crankcase pressure
  Engine Oil Level
  Engine oil pressure1
  Engine oil pressure2
  Engine oil temperature1
  Engine oil temperature2
  Engine On Off
  Engine Protection
  Engine Shutdown
  Engine speed for E-ECU1
  Engine speed for E-ECU2
  Engine speed for V-ECU
  Engine timing gears, description
  Er ambient temperature (MID 187 PID 171)
  ERROR Accelerator Pedal No Back-up Function
  ERROR Accelerator Pedal Reduced Function Activated
  ERROR AC-system See operators manual
  ERROR APS switch ERROR APS II-switch
  ERROR Central Lubrication System
  Error codes, showing
  ERROR Differential lock
  ERROR E-ECU PID 094-1
  ERROR E-ECU PID 094-2
  ERROR E-ECU PID 102-1
  ERROR E-ECU PID 102-2
  ERROR E-ECU PID 102-3
  ERROR E-ECU PID 108
  ERROR E-ECU PID 172-1
  ERROR E-ECU PID 172-2
  ERROR Gear Selector CDC
  ERROR Gear Selector F R
  ERROR Gear Selector
  ERROR Gear shifting solenoids
  ERROR Hand throttle
  ERROR Lever Steering CDC
  Error messages by function group
  ERROR Monitoring Axle Oil Temp. (Front axle) (MID 187 PPID 1154)
  ERROR Monitoring Axle Oil Temp. (Rear axle) (MID 187 PPID 1153)
  ERROR Monitoring Charge Air Temp. (MID 128 PID 105)1
  ERROR Monitoring Charge Air Temp. (MID 128 PID 105)2
  ERROR Monitoring Coolant Level (MID 128 PID 111)
  ERROR Monitoring Coolant Outlet Temp. (MID 187 PPID 1157)
  ERROR Monitoring Crankcase Pr (MID 128 PID 153)
  ERROR Monitoring EGR (MID 128 PPID 19)
  ERROR Monitoring Engine Air Filter (MID 128 PID 107)1
  ERROR Monitoring Engine Air Filter (MID 128 PID 107)2
  ERROR Monitoring Engine Coolant Temp. (MID 128 PID 110)1
  ERROR Monitoring Engine Coolant Temp. (MID 128 PID 110)2
  ERROR Monitoring Engine Oil Level (MID 128 PID 098)
  ERROR Monitoring Engine Oil Level (MID 187 PID 098)
  ERROR Monitoring Engine Oil Pressure (MID 128 PID 100)1
  ERROR Monitoring Engine Oil Pressure (MID 128 PID 100)2
  ERROR Monitoring Engine Oil Temp. (MID 128 PID 175)1
  ERROR Monitoring Engine Oil Temp. (MID 128 PID 175)2
  ERROR Monitoring Engine Revolutions (MID 187 PID 190)
  ERROR Monitoring Fuel Level (MID 187 PID 096)
  ERROR Monitoring Hydraulic Oil Temp. (MID 187 PPID 1041)
  ERROR Monitoring Output Brake Pressure (MID 187 PPID 1155)
  ERROR Monitoring Radiator Fan Revolutions (MID 187 PPID 1161)
  ERROR Monitoring Steering System Oil Pressure (SE601) (MID 187 PPID 1046)
  ERROR Monitoring Steering System Oil Pressure (SE602) (MID 187 PSID 1303)
  ERROR Monitoring Transmission Oil Filter (MID 187 PPID 1029)
  ERROR Monitoring Transmission Oil Level (MID 187 PID 124)
  ERROR Monitoring Transmission Oil Pressure (MID 187 PID 127)
  ERROR Monitoring Transmission Oil Temp. (MID 187 PID 177)
  ERROR Monitoring Travel Speed (MID 187 PID 84)
  ERROR Monitoring Turbine Revolutions (MID 187 PPID 1160)
  ERROR Parking Brake Circuit
  ERROR Parking Brake
  ERROR Preheating Relay (MID 128 PID 45)1
  ERROR Preheating Relay (MID 128 PID 45)2
  ERROR Pressure regulator RTD
  ERROR Radiator Fan Control
  ERROR Relay BSS
  ERROR Relay Hold position
  ERROR Relay Interval Wiper
  ERROR Secondary Steering Relay
  ERROR Sol. valve Attachment lock
  ERROR Solenoid valve Brake pressure charging
  ERROR Solenoid valve Hydraulic power limitation
  ERROR Solenoid valve Reversible fan
  Error texts and troubleshooting information, general
  Exhaust Gas Recirculation (EGR)
  Extension cable 11 668 006
  Extension cable 999 0062
  Foot brake valve, description
  Frame ground connections and signal ground
  Frame joint, description
  Frame, description
  Front axle, description
  Fuel consumption
  Fuel feed pressure
  Fuel filter, description1
  Fuel filter, description2
  Fuel Level1
  Fuel Level2
  Fuel system, description1
  Fully automatic
  Gear selector valve, measuring resistance of solenoids
  Gear Selector
  Gearshifting solenoids
  Gearshifting, description
  General description Figure 1
  General description
  General description1
  General description2
  General fault diagnosis information
  Hand Throttle
  Hydraulic attachment lock (software-controlled), description
  Hydraulic attachment lock with raised servo pressure, description
  Hydraulic brake system, description
  Hydraulic cooling fan, description
  Hydraulic Oil Level
  Hydraulic oil temperature
  Hydraulic power limitation
  Hydraulic pumps, description
  Hydraulic pumps, description1
  Hydraulic system, description
  Hydraulic system, description1
  Hydraulic transmission, description
  In a lift or other confined space
  Increased fan speed for AC
  Indication of serious engine fault
  Information display unit, general
  Information display unit, setting1
  Information display unit, setting2
  Injectors
  Instructions for working with electronic fuel injection
  Instrument control unit I-ECU, changing
  Instrument control unit I-ECU, description
  Instrument control unit I-ECU, error symptom
  Instruments
  Intake and exhaust system, description
  Intercooler, description
  Internal Exhaust Gas Recirculation (IEGR), description
  Interruption in computer communication
  Interval Wiper
  Key feed
  Lead and connector checks
  Lift
  Lifting cylinder
  Lighting, description
  Limitation of engine speed on first gear
  Lubrication cycle, description
  Lubrication system, description1
  Lubrication system, description2
  Lubrication system, principle1
  Lubrication system, principle2
  Mechanical release of parking brake
  Middle instrument panel with warning lights
  Multimeter 981 2519
  Multi-pin breaker box 999 8699
  Oil cooler, description Figure 1
  Oil cooler, description
  Oil pump, description Figure 1
  Oil pump, description
  On another vehicle’s platform
  Outdoor temperature
  Output brake pressure
  Over ramp
  Overflow valve, description
  Overspeed, transmission
  Parking brake, description Figure 1
  Parking brake, description Figure 2
  Parking brake, description Figure 3
  Parking brake, description Figure 4
  Parking brake, description
  Parking brake
  Pistons, description
  Preheating coil, description
  Preheating coil, description1
  Preheating coil, description2
  Preheating of inlet air
  Preheating, description
  Pressure monitor, description
  Pump 1 (P1) and Pump 2 (P2), principle diagram Figure 1
  Pump 1 (P1) and Pump 2 (P2), principle diagram
  Pump 3 (P3) Cooling fan pump Brake pumpFlow and pressure control, description Figure 1
  Pump 3 (P3) Cooling fan pump Brake pumpFlow and pressure control, description
  RE Relay, general check
  Rear axle, description
  Recommended lubricants, oils
  Reduced computer communication
  Reversible cooling fan, electric description
  Reversible cooling fan, hydraulic diagram description Figure 1
  Reversible cooling fan, hydraulic diagram description Figure 2
  Reversible cooling fan, hydraulic diagram description Figure 3
  Reversible cooling fan, hydraulic diagram description
  Reversible cooling fan1
  Reversible cooling fan2
  SAE error codes MID 128 Engine control unit (E-ECU)
  SAE error codes MID 187 Vehicle control unit (V-ECU)
  SAE error codes, translation to error messages, general
  SE504 Monitor brake pressure charging
  SE901 SE902 Sensor, automatic boom kick-out and bucket positioner
  Secondary steering, description
  Secondary steering
  Secondary steering1
  Service display unit 999 3721
  Service display unit, axles and brakes
  Service display unit, electrical control input signals 1
  Service display unit, electrical control input signals 2
  Service display unit, electrical control input signals 3
  Service display unit, electrical control output signals 1
  Service display unit, electrical control output signals 2
  Service display unit, electrical system battery voltage
  Service display unit, engine
  Service display unit, general
  Service display unit, hydraulics
  Service display unit, settings
  Service display unit, transmission
  Service interval
  Service panel, electrical feed sensor
  Servo system, description
  Setting software parameters
  Shift valve, description
  Shift valve, function description Figure 1
  Shift valve, function description Figure 2
  Shift valve, function description Figure 3
  Shift valve, function description
  Soft start and safety for AC
  Software functions per function group
  Software, description
  Special tools for troubleshooting
  Speed limitation for lever steering (CDC)
  Speed limitation
  Starter motor engagement
  Starting system, description
  Steering cylinder, sectional view
  Steering valve, description
  Steering, description
  Steering, function description
  STOP! COMPUTER FAILURE STOP THE VEHICLE
  STOP! Turn Off Engine SID 240
  STOP! Turn Off Engine SID 253
  STOP! Turn Off Engine SID 254
  Symbol diagram, pump control Figure 1
  Symbol diagram, pump control
  System voltage
  Tech Tool, operations
  Temperature induction air
  Template 999 0130
  Template 999 0133
  Test methods, description
  Test pins 999 0008
  Theft protection
  Thermostat housing, description
  Tilting cylinder
  Time-controlled high idle
  Tire radius
  TP linkage bearing points
  Transmission disengagement
  Transmission oil filter
  Transmission oil level
  Transmission oil pressure
  Transmission oil temperature1
  Transmission oil temperature2
  Transmission protection
  Transmission slipping1
  Transmission slipping2
  Travelling speed
  Troubleshooting strategy
  Troubleshooting tools
  Turbine speed
  Turbocharger, description1
  Turbocharger, description2
  Unit injector working phases
  Unit injector, Delphi, description
  Unit injector, Delphi, description1
  Unit injector, Delphi, description2
  Unit injectors, description
  Valve block for Return To Dig, description
  Valve mechanism, description1
  Valve mechanism, description2
  VCADS Pro service tool
  Vehicle control unit V-ECU, changing
  Vehicle control unit V-ECU, description
  Vehicle control unit V-ECU, error symptom
  Voltage feed E-ECU, I-ECU, V-ECU
  Voltage feed for sensors
  Warming of hydraulic oil
  WARNING Brake Charging Failure
  WARNING! Low Brake Pressure
  Washer fluid level
  Water in fuel
  Wiping during and after washing
  Working on the electrical system of the machine

Diagrams

• Alternator, 120 amp HD
  Circuit list
  Explanations to hydraulic diagram
  Hydraulic diagram, complete 1 FIG 1
  Hydraulic diagram, complete 1
  Hydraulic diagram, complete FIG 1
  Hydraulic diagram, complete FIG 2
  Hydraulic diagram, complete FIG 3
  Hydraulic diagram, complete FIG 4
  Hydraulic diagram, complete
  Hydraulic diagram, fan, axle oil cooling FIG 1
  Hydraulic diagram, fan, axle oil cooling
  Hydraulic diagram, fan, brake system FIG 1
  Hydraulic diagram, fan, brake system
  Hydraulic diagram, reversible fan, brake system FIG 1
  Hydraulic diagram, reversible fan, brake system
  Hydraulic diagram, steering FIG 1
  Hydraulic diagram, steering
  Hydraulic diagram, working hydraulics, differential lock FIG 1
  Hydraulic diagram, working hydraulics, differential lock
  Wiring diagram 1 fig 1
  Wiring diagram 1
  Wiring diagram 2
  Wiring diagram 3
  Wiring diagram 4′
  Wiring diagram 5
  Wiring diagram 6
  Wiring diagram 7
  Wiring diagram 8
  Wiring diagram 9
  Wiring diagram 9B
  Wiring diagram 10
  Wiring diagram 11
  Wiring diagram 12
  Wiring diagram 13
  Wiring diagram 15B
  Wiring diagram 16
  Wiring diagram 17 Updateted CDC
  Wiring diagram 17
  Wiring diagram 18
  Wiring diagram 19
  Wiring diagram 20
  Wiring diagram 21
  Wiring diagram 21B
  Wiring diagram 21C
  Wiring diagram 23
  Wiring diagram 24
  Wiring diagram 25
  Wiring diagram 26
  Wiring diagram 27
  Wiring diagram 28
  Wiring diagram 29
  Wiring diagram 30
  Wiring diagram 31
  Wiring diagram 33
  Wiring diagram 34
  Wiring diagram 35
  Wiring diagram 100
  Wiring diagram 101
  Wiring diagram 102
  Wiring diagram 103
  Wiring diagram 107

Installation Instruction

• 3rd hydraulic function
  4th hydralic function
  Air conditioning
  Air conditioning1
  Arbetsbelysning, främre
  Attachment lock
  Attachment lock1
  Axle oil cooler
  Axle oil cooler1
  Boom suspension system
  Boom suspension system1
  Cab rubber pad
  Care track installing new
  Care track
  Cyclon precleaner, turbo II
  Electrically heated rear-view mirrors
  Engine heater (120 V)
  Engine heater, (110 V 1500 W)
  Engine heater, (220 V)
  Engine heater, (230 V)
  Extra fender rear Extra skärmbreddar bak
  Extra hydraulic oil cooler for machines
  Extra hydraulic oil cooler
  Extra workelihgts Extra arbetsbelysning
  Extra working light
  Hand throttle control
  Lever steering
  Mounting kit, wide seat
  Oil-bath air cleaner
  Protecting grating
  Protective grille, headlamp
  Radio installation kit
  Radio kit, right left
  Replacing Brakes
  Return-to-dig
  Reversible fan
  Rotating warning beacon
  Seat for the instructor
  Servo valve, 3rd hydraulic function
  Single lever control
  Sun blind
  Tail lamp guard
  Working light, rear
  Working light

Repair

• 3rd-4th hydraulic function, checking and adjusting pressure
  Air conditioning, checking performance
  Air conditioning, troubleshooting, relay-controlled ATC
  Air conditioning, troubleshooting, software-controlled ATC
  Alternator, replacing incl function check
  Back-up valve, checking and adjusting
  Boom Suspension System, component description
  Boom suspension system, hydraulic oil pressure in accumulators, depressurizing
  Boom Suspension System, pressure limiting valve, setting
  Boom suspension system, reconditioning accumulator
  Boom suspension system, test drive with load
  Boom Suspension System, troubleshooting
  Boom Suspension System, valve block V1, removing 1
  Boom Suspension System, valve block V1, removing
  Boom Suspension System, valve block V2, installing
  Boom Suspension System, valve block V2, removing
  Brake disc, replacing
  Brake discs, checking wear
  Brake system, bleeding
  Brake system, check and adjusting pressure in circuit
  Brake system, checking function, hydraulic
  Brake system, retardation, checking function
  Cab, installing
  Cab, removing
  Camshaft and flywheel signals, checking with VCADS Pro and oscilloscope
  Central valve, reconditioning (removed)
  Central valve, replacing 1
  Central valve, replacing
  Charge air system, inspection
  Compression test 1
  Compression test
  Control valve, replacing
  Coolant pump, replacing
  Cooling fan hydraulics, funktion check
  Cooling fan motor, replacing
  Cylinder compression, VCADS Pro
  Discarded accumulators
  E1711
  Engine hood, installing 1
  Engine hood, installing
  Engine hood, removing 1
  Engine hood, removing
  Engine rotation speed sensor (camshaft), replacing 1
  Engine rotation speed sensor (camshaft), replacing
  Engine rotation speed sensor, replacing
  Engine, installing 1
  Engine, installing
  Engine, removing 1
  Engine, removing
  Evaporator in air conditioning system, cleaning
  Fan motor, changing
  Fan motor, checking working pressure
  Feed pump, checking feed pressure
  Foot brake pedal, adjusting angle and pedal clearance
  Foot brake valve removed, reconditioning
  Frame joint, changing bearings and pins 1
  Frame joint, changing bearings and pins
  Frame joint, checking clearance
  Front wheel brake, brake discs, checking wear
  Front wheel brake, brake discs, replacing
  Front wheel brake, brake piston, replacing seals
  Fuel filter, checking
  Fuel pump (valves), inspection
  Fuel pump, inspection
  Fuel system, bleeding 1
  Fuel system, bleeding
  Fuel system, bleeding2
  Function test, secondary steering
  Gear selector valve, removing and installing 1
  Gear selector valve, removing and installing
  Heat control valve, changing
  Heater core, changing
  Hub, replacing seal, AWB41
  Hub, replacing seal, AWB50
  Hydraulic couplings, installation instructions
  Hydraulic cylinder, installing piston’s lock brace
  Hydraulic diagram, fan, axle oil cooling FIG 1
  Hydraulic diagram, fan, axle oil cooling
  Hydraulic diagram, fan, brake system FIG 1
  Hydraulic diagram, fan, brake system
  Hydraulic diagram, reversible fan, axle oil cooling FIG 1
  Hydraulic diagram, reversible fan, axle oil cooling
  Hydraulic diagram, reversible fan, brake system, axle oil cooling FIG 1
  Hydraulic diagram, reversible fan, brake system, axle oil cooling
  Hydraulic diagram, steering with CDC FIG 1
  Hydraulic diagram, steering with CDC
  Hydraulic diagram, working hydraulics, differential lock FIG 1
  Hydraulic diagram, working hydraulics, differential lock, BSS 1
  Hydraulic diagram, working hydraulics, differential lock, BSS, attachment lock, 3rd, 4th function FIG 1
  Hydraulic diagram, working hydraulics, differential lock, BSS, attachment lock, 3rd, 4th function
  Hydraulic diagram, working hydraulics, differential lock, BSS
  Hydraulic diagram, working hydraulics, differential lock
  Hydraulic oil tank, installing
  Hydraulic oil tank, removing
  Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump
  Hydraulic pump P1, replacing 1
  Hydraulic pump P1, replacing
  Hydraulic pump P3, replacing 1
  Hydraulic pump P3, replacing
  Hydraulic pump, checking and adjusting max working pressure
  Hydraulic pump, checking and adjusting standby pressure
  Hydraulic pumps P2 and P3, replacing
  Hydraulic system, bleeding
  Idle, VCADS Pro
  Implemental attachment hydraulic cylinder, replacing
  Intercooler, replacing
  Intercooler, replacing1
  Lever steering CDC, checking steering signals
  Lever steering, adjusting steering speed
  Lever steering, checking and adjusting control valve
  Lift cylinder removed, replacing bearings C-P
  Lift cylinder, repacking in machine
  Lift cylinder, replacing
  Lift frame, replacing bearing in lower bucket- or implement attachment
  Lifting time, checking
  Lubrication oil pressure, checking with pressure gauge
  Maintenance service, daily
  Maintenance service, every 50 hours
  Maintenance service, every 250 hours
  Maintenance service, every 500 hours
  Maintenance service, every 1000 hours
  Maintenance service, every 2000 hours
  Maintenance service, every 4000 hours
  Maintenance service, every 6000 hours
  Oil cooler, replacing
  Parking brake, mechanical release
  Precharge pressure in accumulators, checking and adjusting
  Pump 3 (P3) Radiator fan Brake pump Max. fan speed, checking the setting
  Pump 3 (P3) standby pressure, checking and adjusting (LS-line removed) 1
  Pump 3 (P3) standby pressure, checking and adjusting (LS-line removed)
  Radiator, replacing
  Rear axle, removing, installing
  Rear wheel brake, brake piston, replacing seals
  Return To Dig, component position
  Reversible cooling fan, funktion check
  Rubber cushion, changing
  Sensor for differential lock, adjusting
  Servo pressure, checking and adjusting 1
  Servo pressure, checking and adjusting
  Servo valve, operating controls, adjusting
  Servo valve, reconditioning (removed)
  Servo valve, replacing
  Shift valve, reconditioning (removed)
  Shock valve lift function, checking
  Shock valve, tilt function, checking
  Stall speed, VCADS Pro
  Steering cylinder, link bearing, changing
  Steering cylinder, reconditioning
  Steering cylinder, replacement
  Steering system, checking and adjusting working pressure 1
  Steering system, checking and adjusting working pressure
  Steering valve, reconditioning (removed) 1
  Steering valve, reconditioning (removed)
  Steering valve, replacing
  Thermostat, replacing
  Tilt cylinder removed, replacing bearings E-F
  Tilt cylinder, repacking in machine’
  Tilt cylinder, replacing
  Tilting cylinder, replacing bearing ‘E’ in machine
  Timing gear case, fitting new gasket in machine
  Torque converter, removing, installing
  Towing
  Transmission oil cooler, changing
  Transmission oil pressure, checking 1
  Transmission oil pressure, checking
  Transmission, fault diagnosis
  Transmission, installing (from above)
  Transmission, removing (upwards)
  Turbocharger, changing
  Turbocharger, inspection
  Unit injector, replacing
  Unit injectors, checking
  Valve cover, changing gasket
  Valve cover, changing the gasket (in field)
  Valves, adjusting 1
  Valves, adjusting
  Viscous cab suspension, changing one unit
  Warranty inspection 100 hours
  Warranty inspection 1000 hours
  Wheel, removing and installing
  Working hydraulics and servo system, trouble-shooting

Safety

• CE-marking, EMC-directive
  Checklist after a fire or heat exposure
  Decontamination
  Environment
  Environmental handling for the future
  Environmentally hazardous fluids
  Environmentally safe handling
  Fire prevention measures
  Health hazards with paint, plastics and rubber
  Safety concerns everybody!
  Safety rules when servicing
  Safety when handling accumulators
  Safety when handling oils and fuel
  Safety when handling the machine
  Safety when lifting and supporting complete machine
  Safety when using lifting equipment
  Safety when working on hydraulic systems
  Safety when working with air conditioning refrigerant
  Safety when working with batteries
  Service position 1
  Some simple rules regarding tyre handling
  Starting with booster batteries
  Waste handling
  Working in environmentally contaminated areas
  Working under raised boom

Service Bulletins

• AC compressor, fill with oil
  Air intake cover
  Alternative lubricants for axles with wet brakes
  Amendments in Service Manual Engine, D10B Drive Axle, AWB 40B and Drive Axle, AWB 41AWB 50
  Automatic greasing systems of foreign manufacture
  Automatic shifting (APS)
  Automatic transmission lubricants
  Battery and alternator test procedure
  Brake return spring moved
  Broken exhaust valve stem
  Camshaft, checking wear
  CareTrack Telematics system
  Change of tightening torque for engine lubricating oil filters
  Check method on engine oil consumption
  Coolant leakage between cylinder head and thermostat housing
  Cracks in cross tube
  D- arm cracks
  D9B and D12D Stage 3, valve adjustment, camshaft marking
  Decoding of radio
  DEF AdBlue AUS32 sampling, method
  Detecting leaks with inspection lamp
  Diesel fuels – quality and function
  Discontinued recommendation for usage of anti-corrosion agent in cooling system
  ECU, functional check
  Engine D12C, Valve guides
  Engine labelling
  Engine oil diluted by fuel
  Engine oil requirements
  Engine radiator
  Engine software W0713
  Exhaust leakage at manifold
  Final software version 2004 W35 for hardware 11184401 V-ECU
  Fork arms, information warranty matters, altered procedures
  Fuel sampling, method
  Gear shifting, HTE-series transmissions
  Greasing of hydraulic pump drive shaft
  Guide pins D12D
  Hydraulic power control
  Improved function of AC system
  Improved hour recorder
  Instructions for crack in lifting frame
  Instructions for drilling in ROPS structure
  Instructions for shielded metal arc welding
  Limitation, TP-linkage
  Loose seat base
  Malfunction in fan brake systems
  Mixed up hoses on checking panel
  New BSS valve
  New CareTrack W-ECU2
  New connecting block for P1
  New coolant
  New cooling fan
  New engine rubber cushion
  New exhaust flexible tube between turbocharger and silencer
  New fuel filter housing
  New hardware for V-ECU and software version R 2004 w 51
  New hydraulic hoses for tilting cylinder
  New hydraulic hoses
  New hydraulic motor and non-return valve
  New hydraulic motor for engine’s cooling system
  New hydraulic oil filter
  New hydraulic tank
  New I-ECU introduction
  New main fuel filter, D9, D12 and D16
  New oil dipstick
  New sensor for accelerator pedal
  New silencer mounting
  New software for E-models
  New starter switch
  New TechTool VCADS Pro interface
  New turbocharger for the D12 engine
  Non – VCE buckets and attachments
  Oil leakage from the engine cable harness grommet
  Oil sampling, method
  Oil sampling, sampling points
  Oils for Volvos wheel loaders equipped with AWB axles (Axle Wet Brakes)
  O-rings with improved heat resistance
  Parking brake solenoid valve
  Pin lock for tilting cylinder
  Portable refillable O-ring kits
  Quality measures for V-ECU
  Quality of illustrations in technical reports
  Raising and supporting machines (up to and including the E models)
  Recommendations for Oil Sampling Intervals
  Reinforcement of seat with air suspension
  Reinforcing the general purpose and rock buckets
  Repair instructions for attachments
  Repair Report for Volvo transmissions
  Replacement of throttle pedal pivot pin
  Replacing brake pressure sensor
  Replacing operator seat shock absorber
  Replacing parking brake seal
  Reporting of product misuse & near-miss report
  Reports
  Seals
  Secondary steering Introduction of non-return valve
  Serial number location on machine components
  Service solution, separate belts
  Software in E-ECU for engines supplied as spare part
  Soot on silencer
  Tyres, various types
  Valve spring update, D9, D12 and D16
  Ventilation servo casing
  Volvo Product incident accident report & Interview Form
  Water separator improvement
  Work instruction for campaign WLO0403 – Clamping of fuel hose as well as check of electric cabling

Special Tools, Misc

• 01 Time Guide Currrent generation
  11 Time Guide Previous generation
  21 Time Guide Old generation
  35 GRD G700B LabourTimeGuide Old version
  40 RM Compaction Time guide old version
  41 RM Compaction ABG Time Guide Old
  42 RM Paving Systems ABG Time Guide Old
  Special tool catalog
  Special Tools Recommendations

Specifications

• 3rd 4th hydraulic function, specifications
  Air conditioning, specifications
  Air conditioning, tightening torques
  Air distribution, specifications
  Alternator, specifications
  Battery, specifications
  Battery, weight
  Boom Suspension System, specifications
  Cab, tightening torques
  Cab, weight
  Central lubrication system, specifications
  Control cylinders, weight
  Conversion tables
  Cooling fan max. speed, specifications
  Cooling fan motor, specifications
  Cooling system specifications
  Cooling system, volume
  Electrical system, specifications
  Engine suspension, tightening torques
  Engine, specification 1
  Engine, specification
  Engine, volume
  Engine, weight 1
  Engine, weight
  Flow compensator, basic setting, specifications
  Foot brake valve, specifications
  Frame joint, tightening torques
  Frame, specifications
  Frame, tightening torque
  Frame, weight
  Front axle, specification
  Front axle, tightening torque
  Front axle, volume
  Front axle, weight
  Front wheel brake, specifications
  Front wheel brake, weight
  Front wheel brakes, tightening torques
  Fuel feed pump, specifications
  Fuel tank, volume
  Gas valve, tightening torque
  Hydraulic connections, tightening torques
  Hydraulic cylinders, specifications
  Hydraulic cylinders, tightening torques
  Hydraulic system, volume
  Hydraulic transmission, specifications
  Hydraulic transmission, tightening torques
  Hydraulic transmission, volume
  Hydraulic transmission, weight
  Injectors, tightening torques
  Intercooler specifications
  Lighting, specifications
  Lubrication system, specifications
  Oil-bath air cleaner, volume
  Operator’s seat, weight
  Parking brake, specifications 1
  Parking brake, specifications
  Preheating, specifications
  Propeller shaft, tightening torque
  Pump 1 (P1) Working hydraulics, brake and servo system, specifications 1
  Pump 1 (P1) Working hydraulics, brake and servo system, specifications
  Pump 2 (P2) Steering and other hydraulics, specifications
  Pump 3 (P3) Cooling fan pump Brake pump, specifications 1
  Pump 3 (P3) Cooling fan pump Brake pump, specifications
  Rear axle, capacity
  Rear axle, specification
  Rear axle, tightening torques
  Rear axle, weight
  Rear wheel brake, specifications
  Rear wheel brake, tightening torque
  Rear wheel brake, weights
  Rocker arm shaft, tightening torques
  Servo system, specifications
  Starter motor, specifications
  Steering cylinder, specifications
  Steering cylinder, tightening torque
  Steering, specification
  Steering, specifications, general
  Thermostat, specifications
  Tightening torques, control valve
  Tightening torques, cooling fan
  Torque converter, specifications
  Torque converter, tightening torque
  Torque converter, weight
  Transmission oil pressure, specifications
  Turbocharger, specifications
  Unit injectors, specifications
  Valve cover, tightening torque 1
  Valve cover, tightening torque
  Valve mechanism, double rocker arm
  Valve system specifications
  Valves, working hydraulics, specifications
  Volvo standard tightening torques
  Wheel brake, specification
  Wheel, weight
  Wheels, tightening torques
  Working and servo system, specifications

Other Products