Volvo L180H HIGH-LIFT Wheel Loader Service and Repair Manual PDF

Volvo L180H HIGH-LIFT Wheel Loader Service and Repair Manual PDF

Size: 551.15 MB
Language: English
Make: Volvo
Machine: Wheel Loader
Document: Service and Repair Manual, Electrical and Hydraulic Diagram
Model: Volvo L180H HIGH-LIFT
Page: 6829 Pages

Detail Contents:
Volvo L180H HL
Description

• ACM, IO list
  AdBlue® DEF pump unit diagnostics, description
  Air conditioning, component location
  Air conditioning, function description
  Air conditioning, tightening torques
  Air conditioning, tightening torques1
  Alternator 80 A, description
  Alternator, description
  Automatic brake valve, description
  Automatic differential brake, Limited Slip, description
  Auxiliary brake (engine braking), description
  Axle oil cooler, description
  Battery disconnector switch, description
  Battery, charging
  Battery, description
  Boom Suspension System, component description
  Boom suspension system, component location
  Boom Suspension System, description
  Booting sequence
  Brake accumulator, description
  Brake system, component location
  Braking system, description
  Cab and air conditioning
  Cab, description
  Cable and component designations
  Cable and component marking explanations
  Calibration of Comfort Drive Control (CDC), function description
  CareTrack W-ECU, description
  CCM, IO list
  CDC valve, lever steering, description
  Central lubrication system, description
  Central valve, description
  Change of lubrication interval
  Chassis connection
  Climate control system, description
  Comfort Drive Control (CDC), component location
  Comfort Drive Control (CDC), description
  Components list1
  Components list2
  Components list3
  Connectors, overview
  Connectors, position
  Coolant with anti-freeze and corrosion protection, recommendation
  Cooling fan motor, description
  Cooling fan, component location
  Cooling fan, description
  Cooling system, description1
  Cooling system, description2
  Crankcase ventilation, description1
  Crankcase ventilation, description2
  Diagnostic tools, description
  Differential lock, description
  Dosage valves, description
  Drive axles, description
  Driver seat, component description1
  Driver seat, component description2
  Driver seat, component description3
  Drivetrain, component location1
  Drivetrain, component location2
  E-2016
  ECM (Engine Control Module), IO list1
  ECM (Engine Control Module), IO list2
  ECM (Engine Control Module), IO list3
  ECO – accelerator pedal
  Electric door opener, description
  Electrical symbols and designations
  Electrical system, description
  Electrical system, work instructions
  Electronic control system, description1
  Electronic control system, description2
  Engine, description1
  Engine, description2
  Engine, description3
  Engine, reference values
  Exhaust aftertreatment fuel system diagnostics, description
  Exhaust Aftertreatment System, description
  Exhaust Gas Recirculation (EGR), description
  Faulttracing
  Filling lubricant
  Fire suppression system, component description
  Fire suppression system, functional description
  Foot brake valve, description
  Frame joint, description
  Frame, description
  Front axle, component description
  Fuel system, description1
  Fuel system, description2
  GPMECU1, IO list
  GPMECU2, IO list
  GPMECU3, IO list
  HMICU, IO list1
  HMICU, IO list2
  Hood opening
  Hydraulic components, cleanliness when handling
  Hydraulic oil tank, description
  Hydraulic pump flow regulation, description
  Hydraulic pumps, description
  Hydraulic transmission calibration, description
  Hydraulic transmission, description1
  Hydraulic transmission, description2
  Information display, general
  Information display, service mode
  Infrared Thermometer
  Inlet and exhaust system, description1
  Inlet and exhaust system, description2
  Inlet and exhaust system, description3
  Intermittent wiper and washer
  Internal Exhaust Gas Recirculation (IEGR), description
  Key feed
  Leak detector 951 1207, description
  Lever control, electric servo, description
  Lubrication points, central lubrication
  Lubrication system, component locations1
  Lubrication system, component locations2
  Lubrication system, description1
  Lubrication system, description2
  Lubrication system, description3
  Main control valve 1, description
  Main control valve 2, description
  Oil cooler, component location
  Parameter settings
  Parking brake, component description1
  Parking brake, component description2
  Parking brake, component location1
  Parking brake, component location2
  Parking brake, function description1
  Parking brake, function description2
  Pause heater, description
  Preheating, description
  Pressure monitor, description
  Pressure monitor, description1
  Propeller shaft, component description
  Pump unit, description
  Rear axle mounting, component description
  Rear axle, component description
  Rear vision system
  Regeneration process, description
  Reverse warning system, description
  Reversible cooling fan, description1
  Reversible cooling fan, description2
  Secondary steering, component location
  Secondary steering, description
  Service
  Servo system, description
  Shift valve, description
  Shift valve, description1
  Software parameters, description
  Software, parameter settings and read-outs
  Starter motor, description
  Steering cylinder, description
  Steering system, description
  Steering valve, description
  System voltage
  Tech Tool, operations1
  Tech Tool, operations2
  Tech Tool, operations3
  Tech Tool, operations4
  Tech Tool, operations5
  Tech Tool, operations6
  Tech Tool, operations7
  Tightening torque
  TP-Linkage’s bearing points
  Transmission, component location1
  Transmission, component location2
  Transmission, component location3
  Unit injectors, checking
  Viscous cab suspension, description
  W-ECU, IO list
  Windows, general, gluing
  Windows, general
  Working hydraulic system, component location
  Working hydraulic system, description

Diagrams

• Explanations to hydraulic diagram
  Hydraulic diagram transmission
  Hydraulic diagram, complete Ill2
  Hydraulic diagram, complete
  Table of contents, wiring diagrams1
  Table of contents, wiring diagrams2
  Wiring diagram – Aftertreatment1
  Wiring diagram – Aftertreatment2
  Wiring diagram – Brake
  Wiring diagram – BSS
  Wiring diagram – CDC
  Wiring diagram – Electrically controlled battery disconnector – Key operated, with emergency stop
  Wiring diagram – Electrically controlled battery disconnector – Manual, with emergency stop
  Wiring diagram – Electrically controlled battery disconnector – Manual, without emergency stop
  Wiring diagram – Gear
  Wiring diagram – Start
  Wiring diagram WD201
  Wiring diagram WD202
  Wiring diagram WD208
  Wiring diagram WD210
  Wiring diagram WD211
  Wiring diagram WD212
  Wiring diagram WD214-1
  Wiring diagram WD214-2
  Wiring diagram WD220
  Wiring diagram WD221-1
  Wiring diagram WD221-2
  Wiring diagram WD223
  Wiring diagram WD224
  Wiring diagram WD275
  Wiring diagram WD301-1
  Wiring diagram WD301-2
  Wiring diagram WD301-3
  Wiring diagram WD302
  Wiring diagram WD303
  Wiring diagram WD304
  Wiring diagram WD305
  Wiring diagram WD306-1
  Wiring diagram WD306-2
  Wiring diagram WD320
  Wiring diagram WD321
  Wiring diagram WD322-1
  Wiring diagram WD322-2
  Wiring diagram WD322-3
  Wiring diagram WD324-1
  Wiring diagram WD324-2
  Wiring diagram WD325
  Wiring diagram WD326
  Wiring diagram WD330
  Wiring diagram WD331
  Wiring diagram WD332
  Wiring diagram WD333
  Wiring diagram WD334
  Wiring diagram WD335
  Wiring diagram WD337
  Wiring diagram WD350
  Wiring diagram WD351
  Wiring diagram WD352
  Wiring diagram WD360-1
  Wiring diagram WD360-2
  Wiring diagram WD361
  Wiring diagram WD362
  Wiring diagram WD363
  Wiring diagram WD371
  Wiring diagram WD372
  Wiring diagram WD373
  Wiring diagram WD374
  Wiring diagram WD375
  Wiring diagram WD376
  Wiring diagram WD377
  Wiring diagram WD401
  Wiring diagram WD402
  Wiring diagram WD403
  Wiring diagram WD404
  Wiring diagram WD405
  Wiring diagram WD406
  Wiring diagram WD501
  Wiring diagram WD601
  Wiring diagram WD602
  Wiring diagram WD604
  Wiring diagram WD801
  Wiring diagram WD802-1
  Wiring diagram WD802-2
  Wiring diagram WD804
  Wiring diagram WD805
  Wiring diagram WD806
  Wiring diagram WD807
  Wiring diagram WD808
  Wiring diagram WD831
  Wiring diagram WD903
  Wiring diagram WD904
  Wiring diagram WD913
  Wiring diagram WD915
  Wiring diagram WD930
  Wiring diagram WD951
  Wiring diagram WD952
  Wiring diagram WD953
  Wiring diagram WD954
  Wiring diagram WD955

Installation Instruction

• After market engine, transfer of components
  Alternator 120 Amp, installing new
  CareTrack
  Emergency stop, installing new
  Fuel filter extra, installing new
  High Sulphur Fuel Conversion kit, installing new
  Pre-cleaner cyclone type, installing new
  Pre-cleaner oil bath type, installing new
  Pre-cleaner turbo type, installing new
  Rear view mirror, installing new
  Reflecting stickers, installing new

Repair

• 0 General
  1 Standard Parts, Service
  2 Engine with Mounting & Equipment
  3 Elect. Warning, Information, Instruments
  4 Power Transmission
  5 Brake
  6 Steering
  7 Frame, Springs, Damping, Axle Suspension, Wheel-Track Unit
  8 Machinery House, Cab, Exterior Trim Parts
  9 Hydraulic, Digging, Handling, Grading Equipment, Misc

Safety

• CE-marking, EMC-directive
  Checking function
  Checklist after a fire or heat exposure
  Decontamination
  Environmental handling for the future
  Environmentally hazardous fluids
  Environmentally safe handling
  Fire prevention measures
  Health hazards with paint, plastics and rubber
  Safety concerns everybody!
  Safety rules when servicing
  Safety when handling oils and fuel
  Safety when handling the machine
  Safety when lifting and supporting complete machine
  Safety when working on hydraulic systems
  Safety when working with air conditioning refrigerant
  Safety when working with batteries
  Service position 1
  Service position 2
  Some simple rules regarding tyre handling
  Starting with booster batteries
  Towing
  Waste handling
  Working in environmentally contaminated areas
  Working under raised boom

Service Bulletins

• AC compressor, fill with oil
  AdBlue® DEF pump internal leakage
  Air bleeding of the central lubrication system
  Alternative lubricants for axles with wet brakes
  Automatic greasing systems of foreign manufacture
  Automatic transmission lubricants
  Battery and alternator test procedure
  Battery maintenance guideline for long term stock machines
  Biodiesel fuel for Volvo CE
  Cab suspension
  Camera and monitor system
  CareTrack registration problem on machines delivered to China
  Central lubrication added to rotator pin
  Central lubrication added
  Central lubrication, oxide on pins
  Central lubrication1
  Central lubrication2
  Check method on engine oil consumption
  Cleaning of the machine
  Coolant pump improvement (D11 – D16)
  Corrosion on rotator pin
  D13 Cylinder head valve cover leakage
  DEF AdBlue AUS32 sampling, method
  Discontinued recommendation for usage of anti-corrosion agent in cooling system
  ECU, functional check
  Engine fuel pump, external leakage
  Engine hood actuator
  Engine oil level, erroneous alarm
  Fork arms, information warranty matters, altered procedures
  Fuel sampling, method
  Greasing of hydraulic pump drive shaft
  Heater unit, external leakage
  How to update software when programming fails
  Hydraulic filters
  Improved climate control system
  Improved pressure sensor installation
  Instructions for crack in lifting frame
  Instructions for drilling in ROPS structure
  Instructions for shielded metal arc welding
  Instrument cluster issue
  IQAN grapple control lever, replaced
  IQAN grapple control unit, re-designed
  Missing decal information in the Operator’s manual
  New AdBlue DEF nozzle
  New AdBlue® DEF tank unit (FX1079 AdBlue® DEF quality, temperature and level sensor)
  New air breather filter to the hydraulic oil tank
  New cylinder protection
  New engine harness
  New engine oil pipe
  New Engine V-ribbed Belts.
  New fastener assortment
  New gear lever combi-switch
  New grapple cylinder
  New inlet pipe for air compressor
  New inlet pipes
  New lock washer on cross member
  New oil bath pre-cleaner bracket
  New propeller shafts
  New software release W1504 BL8
  New software release W1507 BL9
  New software release, W1434 BL4
  New TechTool VCADS Pro interface
  New transmission
  New wheel loaders, L150H-L250H Stage II Tier 2
  New wheel loaders, L150H-L250H
  Oil sampling, method
  Piston seal leakage
  Portable refillable O-ring kits
  Protection of power supply cables to the preheating and alternator
  Quality of illustrations in technical reports
  Recommendations for Oil Sampling Intervals
  Repair instructions for attachments
  Repair report for central lubrication pumps
  Repair Report for Volvo transmissions
  Reporting of product misuse & near-miss report
  Reports
  Seals
  Serial number location on machine components
  Service 8000 hours
  Software information for CEA2+ products
  Software programming with TechTool2
  Software release BL19 – P10F800, C103319
  Software release BL20 – P04009C, P040964, P20E797, P204A64, P20E997, P047064, P040964, P040A64, P111A00, P205A85, P204773, P204A01, P206A02
  Software release summary WLO H-models
  Software releases BL17 and BL17.1 – Error codes concerned in this release
  Suction hose, improved
  Swapping of hoses to transmission oil cooler
  TechTool 2 communication
  Tyres, various types
  Volvo Product incident accident report & Interview Form
  Wire harness connector location and marking of the NOx-sensors

Special Tools, Misc

• Special tool Manual
  Special Tools Recommendations
  Time Guide Currrent generation
  Time Guide Old generation
  Time Guide Previous generation

Specifications

• AdBlue® DEF information
  AdBlue® DEF
  Air conditioning, refrigerant, weight
  Air conditioning, specifications
  Alternative fuels
  Alternator 80 A, specification
  Automatic lubrication system, specifications
  Axle suspension, tightening torque
  Battery, specifications
  Battery, weight
  Boom Suspension System, specifications
  Boom Suspension System, tightening torques
  Brake accumulator, specifications
  Brake system, specifications
  Cabin, tightening torques
  Calibration of Comfort Drive Control (CDC), specification
  Channel properties, specifications
  Control valve, lever steering (CDC), specifications
  Control valve, specifications
  Control valve, tightening torques
  Conversion tables
  Coolant
  Cooling fan rpm, specifications
  Cooling fan, tightening torques
  Cooling system, specifications
  Cooling system, tightening torques
  Counterweight, tightening torques
  Counterweight, weight
  EGR system, tightening torques
  Electrical system, specifications
  Engine, capacities1
  Engine, capacities2
  Engine, specifications
  Engine, tightening torques
  Fire suppression system, specification
  Frame joint, tightening torques
  Front and rear axles, specifications
  Front and rear axles, tightening torque
  Front and rear axles, volume
  Front and rear axles, volume1
  Fuel system, specifications
  Fuel system, tightening torques
  Function times, specifications
  Grapple, tightening torques
  Hydraulic connections, tightening torques
  Hydraulic pump (P1), specifications
  Hydraulic pump (P2), specifications
  Hydraulic pump (P3), specifications
  Hydraulic pumps, tightening torques
  Hydraulic system, specification
  Hydraulic system, volume
  Hydraulic transmission, capacity1
  Hydraulic transmission, capacity2
  Inlet and exhaust system, specification1
  Inlet and exhaust system, specification2
  Inlet and exhaust system, tightening torques1
  Inlet and exhaust system, tightening torques2
  Lever steering (CDC), specifications
  Lever steering CDC, tightening torques
  Lift cylinder, tightening torques
  Lifting arm, tightening torques
  Lighting, specifications
  Lubrication system, specifications
  Lubrication system, tightening torques
  Parking brake, specifications1
  Parking brake, specifications2
  Preheating, specifications
  Propeller shaft, tightening torque
  Rear axle mounting, volume
  Recommended lubricants
  Recommended lubricants1
  Recommended lubricants2
  Secondary steering pump, specifications
  Servo system, specifications
  Starter motor, specifications
  Starter motor, tightening torques
  Steering cylinder, tightening torque
  Steering, specifications
  Temperature limits for cooling fan speed, specifications1
  Temperature limits for cooling fan speed, specifications2
  Tilt cylinder, tightening torques
  Transmission, specifications1
  Transmission, specifications2
  Transmission, specifications3
  Transmission, specifications4
  Transmission, tightening torques1
  Transmission, tightening torques2
  Volvo standard tightening torques
  Wheel brake, specification
  Wheels, tightening torques

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