Volvo L110E Wheel Loader Service and Repair Manual PDF

Volvo L110E Wheel Loader Service and Repair Manual PDF

Size: 96.42 MB
Language: English
Make: Volvo
Machine: Wheel Loader
Document: Service and Repair Manual, Electrical and Hydraulic Diagram
Model: Volvo L110E
Page: 4774 Pages

Detail Contents:
1-L110E
Descriptions

• Abbreviations, wiring diagrams
  Accelerator Pedal
  Air cleaner, description
  Air filter pressure
  Alternator, description
  APS II
  APS
  Attachment locking
  Automatic engine shut-off
  Automatic lift arm lowering (Return to dig)
  Axle oil temperature
  Back-up alarm
  Barometric pressure
  Battery, description
  Boom Suspension System (BSS)
  Boost pressure
  Brake pressure charging
  Brake pressure
  Brake test
  Cable and component designations
  Cable and component marking explanations
  Camshaft speed
  Camshaft, description
  Central lubrication, status indication
  Central lubrication
  Charge-air temperature
  Charging batteries
  Cleanliness, brake and hydraulic systems
  Comfort Drive Control, description
  Communication cable explanation
  Component list 1 Alternator, batteries, capacitors, electronic units
  Component list 2 Diodes
  Component list 3 Fuses
  Component list 4 Heating coils, instruments, service connections
  Component list 5 Lights
  Component list 6 Control lights warning lights
  Component list 7 Solenoid valves
  Component list 9 Relays
  Component list 10 Signals, shift solenoids
  Component list 11 Sensors
  Component list 12 Switches
  Component list Motors, resistors, monitoring system
  Connecting rod, description
  Connectors, overview
  Connectors, position
  Control unit, description 1
  Control unit, description
  Control valve, description FIG1
  Control valve, description
  Coolant Level
  Coolant temperature, engine
  Coolant temperature, outlet radiator
  Cooling fan adjustment
  Cooling system, description
  Cooling system, description1
  Crankshaft, description
  Cylinder head gasket, description
  Cylinder head, description
  Cylinder liner, description
  D7 cylinder block with crankcase ventilation, description and operation
  Description of table for software functions
  Description torque converter
  Description
  Differential lock
  Display panel and keypad, general
  Display panel, information displays
  Display panel, initial display
  Display panel, operating display
  Downshifting signal
  Electric welding
  Electrical distribution box, description
  Electrical symbols and designations
  Electrical system, description
  Electrical system, work instructions
  Electronic control system, description
  Engine control unit E-ECU, description
  Engine mounting, description
  Engine Oil Level
  Engine oil pressure
  Engine Protection
  Engine Shutdown
  Engine speed for E-ECU
  Engine speed for V-ECU
  Engine timing gear, description
  Engine, description 1
  Engine, description 2
  Engine, description
  Exhaust Gas Recirculation (EGR)
  Fan speed control, description
  Foot brake valve, description
  Frame ground connections and signal ground
  Frame, description
  Fuel consumption
  Fuel feed pump, description
  Fuel filter, description
  Fuel Level
  Fuel rail, description
  Fuel system, description
  Fuel temperature
  Fully automatic
  Gear Selector
  Gearshifting solenoids
  General description
  Hand Throttle
  High pressure fuel pump, description
  Hydraulic Oil Level
  Hydraulic oil temperature
  Hydraulic power limitation
  Hydraulic pump, description FIG1
  Hydraulic pump, description
  Hydraulic system, description FIG1
  Hydraulic system, description
  Increased engine rpm
  Increased fan speed for AC
  Indication of serious engine fault
  Information display unit, general
  Information display unit, setting
  Injectors, description
  Injectors
  Instructions for working with electronic fuel injection
  Instrument control unit I-ECU, description
  Instruments
  Internal Exhaust Gas Recirculation (IEGR), description
  Interruption in computer communication
  Interval Wiper
  Key feed
  Lighting, description
  Lubrication system, description
  Mechanical release of parking brake
  Middle instrument panel with warning lights
  Oil pump, description
  Outdoor temperature
  Output brake pressure
  Overspeed, transmission
  Parking brake, description
  Parking brake
  Pistons, description
  Preheating coil, description
  Preheating of inlet air
  Protection for high fuel temperature, common rail
  Recommended lubricants, oils
  Reduced computer communication
  Repairing hydraulic system
  Reversible cooling fan, electric description
  Reversible cooling fan, hydraulic diagram description
  Reversible cooling fan, trouble-shooting fault indication.
  Reversible cooling fan
  Secondary steering, description
  Secondary steering
  Service display unit, axles and brakes
  Service display unit, electrical control input signals 1
  Service display unit, electrical control input signals 2
  Service display unit, electrical control input signals 3
  Service display unit, electrical control output signals 1
  Service display unit, electrical control output signals 2
  Service display unit, electrical system battery voltage
  Service display unit, engine
  Service display unit, general
  Service display unit, hydraulics
  Service display unit, settings
  Service display unit, transmission
  Service interval
  Service panel, electrical feed sensor
  Setting software parameters
  Shift valve, description
  Shift valve, function description
  Soft start and safety for AC
  Software functions per function group
  Software, description
  Speed limitation for lever steering (CDC)
  Speed limitation
  Starter motor engagement
  Starting system, description
  Steering cylinder, sectional view
  Steering valve, description
  Steering, description
  Steering, function description
  System voltage
  Temperature induction air
  Theft protection
  Time-controlled high idle
  Tire radius
  Transmission disengagement
  Transmission oil filter
  Transmission oil level’
  Transmission oil pressure
  Transmission oil temperature
  Transmission protection
  Transmission slipping
  Travelling speed
  Turbine speed
  Turbocharger, description
  Unit pump, description
  Unit pumps
  Valves, description
  Vehicle control unit V-ECU, description
  Vibration damper, description
  Vibration damper, description1
  Voltage feed E-ECU, I-ECU, V-ECU
  Voltage feed for sensors
  Warming of hydraulic oil
  Washer fluid level
  Water in fuel
  Wear indicator, description
  Wiping during and after washing
  Working on the electrical system of the machine

Diagrams

• Circuit list
  Explanations to hydraulic diagram
  Hydraulic diagram, complete fig1
  Hydraulic diagram, complete
  Hydraulic diagram, fan, brake system fig 1
  Hydraulic diagram, fan, brake system
  Hydraulic diagram, reversible fan, brake system fig1
  Hydraulic diagram, reversible fan, brake system
  Hydraulic diagram, steering fig1
  Hydraulic diagram, steering with CDC and secondary steering 1 fig1
  Hydraulic diagram, steering with CDC and secondary steering 1
  Hydraulic diagram, steering with CDC and secondary steering fig1
  Hydraulic diagram, steering with CDC and secondary steering
  Hydraulic diagram, steering
  Hydraulic diagram, working hydraulics, differential lock fig1
  Hydraulic diagram, working hydraulics, differential lock, BSS fig1
  Hydraulic diagram, working hydraulics, differential lock, BSS, attachment lock, 3rd 4th function fig1
  Hydraulic diagram, working hydraulics, differential lock, BSS, attachment lock, 3rd 4th function
  Hydraulic diagram, working hydraulics, differential lock, BSS
  Hydraulic diagram, working hydraulics, differential lock
  Wiring diagram 1
  Wiring diagram 2
  Wiring diagram 3
  Wiring diagram 4
  Wiring diagram 5
  Wiring diagram 6
  Wiring diagram 7.1
  Wiring diagram 7.2
  Wiring diagram 8
  Wiring diagram 9
  Wiring diagram 9B
  Wiring diagram 10
  Wiring diagram 11
  Wiring diagram 12
  Wiring diagram 13
  Wiring diagram 15B
  Wiring diagram 16
  Wiring diagram 17 Updateted CDC
  Wiring diagram 17
  Wiring diagram 18
  Wiring diagram 19
  Wiring diagram 19C
  Wiring diagram 20
  Wiring diagram 21B
  Wiring diagram 21C
  Wiring diagram 22
  Wiring diagram 23
  Wiring diagram 24
  Wiring diagram 25
  Wiring diagram 26
  Wiring diagram 27
  Wiring diagram 28
  Wiring diagram 29
  Wiring diagram 30
  Wiring diagram 31
  Wiring diagram 32
  Wiring diagram 33
  Wiring diagram 34
  Wiring diagram 35
  Wiring diagram 101
  Wiring diagram 102
  Wiring diagram 103
  Wiring diagram 107

Installation Instructions

• 3rd hydraulic function retaining function
  AC Electric fan
  Attachment lock
  Care track 1
  Care track
  Engine heater 120V 1250W
  Front working lights
  Heat insulation kit
  Lever steering
  Mounting kit, wide seat
  Oil-bath air cleaner
  Radio kit, right
  Return to dig
  Reversible fan
  Single lever control
  Tail lamp guard

Repair

• AC software-controlled, description
  Accumulator, checking (removed)
  Air conditioning, checking performance
  Air conditioning, description
  Air conditioning, troubleshooting, software-controlled ATC
  ATC, description
  Attachment bracket cylinder, reconditioning
  Attachment locking hydraulic cylinder (vision-optimised bracket), replacing
  Battery, changing
  Battery, charging
  Boom suspension system, accumulator, changing
  Boom Suspension System, component description
  Boom suspension system, hydraulic oil pressure in accumulators, depressurizing
  Boom Suspension System, pressure-reducing valve, adjusting
  Boom suspension system, reconditioning accumulator
  Boom suspension system, test drive with load
  Boom Suspension System, troubleshooting
  Boom, description
  Brake discs, changing
  Brake discs, checking wear
  Brake system, bleeding
  Brake system, checking hydraulic function
  Brake system, retardation, checking function
  Cab suspension, description
  Cab, description
  Cab, installing
  Cab, removing
  Central lubrication system, description
  Checking LS-pressure for pump 1 (P1) and pump 2 (P2)
  Components
  Compression test
  Coolant pump, replacing
  Cooling fan hydraulics, funktion check
  Cooling fan motor, replacing
  Counterweight, replacing
  Crankshaft, replacing front oil seal 1
  Crankshaft, replacing front oil seal
  Differential lock
  Discarded accumulators
  Drive shaft, changing
  Engine ECU, removing
  Engine hood, installing 1
  Engine hood, installing
  Engine hood, removing 1
  Engine hood, removing
  Engine mounting, front, replacing.
  Engine, installing 1
  Engine, installing
  Engine, removing 1
  Engine, removing 2
  Evaporator in air conditioning system, cleaning
  Fan motor, changing
  Feed pump, checking feed pressure 1
  Filler grease filter, cleaning (optional equipment)
  Final drive
  Flexible hose, replacing
  Flow control Pump 1 (P1) and Pump 2 (P2)
  Foot brake pedal, adjusting angle and pedal clearance
  Foot brake valve removed, reconditioning
  Front axle, installing
  Front axle, removing
  Fuel control valve (FCV), checking
  Fuel control valve (FCV), replacing
  Fuel feed pressure, checking
  Fuel filter, checking
  Fuel rail pressure sensor, replacing
  Fuel system, bleeding 1
  Fuel system, bleeding
  Function test, secondary steering
  Gear selector valve, measuring resistance of solenoids
  Gear selector valve, removing and installing 1
  Gear selector valve, removing and installing
  General description
  Heat control valve, changing
  Heater core, changing
  High pressure fuel pump, checking
  High pressure fuel pump, replacing
  Hub, changing seal
  Hub, changing seal1
  Hub, changing seal2′
  Hydraulic attachment lock (software-controlled), description
  Hydraulic attachment lock with raised servo pressure, description
  Hydraulic oil tank, description
  Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump
  Hydraulic pump, checking and adjusting max working pressure
  Hydraulic pump, checking and adjusting max working pressure1
  Hydraulic pump, checking and adjusting standby pressure
  Hydraulic system, bleeding
  Hydraulic system, description
  Implemental attachment hydraulic cylinder, replacing
  Injector, replacing
  Injectors, replacing all
  Lever steering CDC, checking steering signals
  Lever steering, adjusting steering speed
  Lever steering, checking and adjusting control valve
  Lifting cylinder 1
  Lifting cylinder
  Lubrication cycle, description
  Maintenance service, daily
  Maintenance service, every 50 hours
  Maintenance service, every 250 hours
  Maintenance service, every 500 hours
  Maintenance service, every 1000 hours
  Maintenance service, every 2000 hours
  Maintenance service, every 3000 hours
  Maintenance service, every 4000 hours
  Maintenance service, every 6000 hours
  Measuring axial and radial play, rear axle mounting
  MS.Internal.Documents
  Oil pan, resealing
  Parking brake, mechanical release
  Planetary gear
  Precharge pressure in accumulators, checking and adjusting
  Pressure in circuit, checking and adjusting
  Pressure monitor, description
  Pressure relief valve (PRV), checking
  Pressure relief valve (PRV), replacing
  Pump 3 (P3) Cooling fan pump Brake pump. Cooling fan, checking max. rpm
  Pump 3 (P3) Fan pump Brake pump Fan, check max pressure
  Pump 3 (P3) standby pressure, checking
  Pump 3 (P3) standby pressure, checking1
  Pump unit, replacing
  Radiator, installing 1
  Radiator, installing
  Radiator, removing 1
  Radiator, removing
  Rear axle, installing
  Rear axle, removing
  Return To Dig, component position
  Reversible cooling fan, funktion check
  Sensor for differential lock, adjusting
  Servo pressure, checking and adjusting
  Servo valve, operating controls, adjusting
  Servo valve, replacing
  Shift valve, checking
  Shock valve lift function, checking
  Shock valve, tilt function, checking
  Stall speed, checking
  Stand-by pressure Pump 1 (P1) and Pump 2 (P2), checking and adjusting
  Steer cylinder, left, changing
  Steering pressure, checking and adjusting
  Steering valve, reconditioning (removed)
  Steering valve, replacing
  Thermostat, replacing 1
  Thermostat, replacing
  Torque converter, removing, installing
  Towing
  Transmission oil pressure, checking
  Transmission oil pressure, checking1
  Transmission oil pressure, checking2
  Transmission oil pressure, checking3
  Transmission, installing
  Transmission, removing
  Turbocharger, inspection
  Valves, adjusting 1
  Valves, adjusting
  Viscous cab suspension, changing one unit
  Warranty inspection 100 hours
  Warranty inspection 1000 hours
  Wheel, removing and installing
  Working hydraulic system, component location
  Working hydraulic system, description
  Working hydraulics, troubleshooting
  Working pressure Pump 1 (P1) and Pump 2 (P2), checking and adjustment

Safety

• CE-marking, EMC-directive
  Checklist after a fire or heat exposure
  Decontamination
  Environmental handling for the future
  Environmentally hazardous fluids
  Environmentally safe handling
  Health hazards with paint, plastics and rubber
  Safety concerns everybody!
  Safety when handling accumulators
  Safety when handling oils and fuel
  Safety when handling the machine
  Safety when using lifting equipment
  Safety when working on hydraulic systems
  Safety when working with air conditioning refrigerant
  Safety when working with batteries
  Some simple rules regarding tyre handling
  Starting with booster batteries
  Waste handling
  Working in environmentally contaminated areas
  Working under raised boom

Service Bulletins

• AC compressor, fill with oil
  Action to be taken in case of abnormal lubricating oil consumption
  Alternative lubricants for axles with wet brakes
  Amendments in Service Manual Engine, D10B; Drive Axle, AWB 40B and Drive Axle, AWB 41 AWB 50
  Automatic greasing systems of foreign manufacture
  Automatic shifting (APS)
  Automatic transmission lubricants
  Battery and alternator test procedure
  Brake return spring moved
  Cable harness connector, engine
  CareTrack Telematics system
  D- arm cracks
  D6-D7 Exhaust gas leakage into the cooling system
  Decoding of radio
  Delayed idle as adjustable parameter
  Detecting leaks with inspection lamp
  Diesel fuels – quality and function
  Discontinued recommendation for usage of anti-corrosion agent in cooling system
  ECU, functional check
  Electrical air condition condenser fan
  Engine oil requirements
  Engine radiator
  Engine software release W0647 for L60E-L120E Tier 2Stage 2
  Exhaust insulation
  Exhaust leakage into fuel system D6-D7
  Final software version 2004 W35 for hardware 11184401 V-ECU
  Fork arms, information warranty matters, altered procedures
  Fuel in engine oil
  Fuel leak
  Fuel sampling, method
  Gear shifting, HTE-series transmissions
  Greasing of hydraulic pump drive shaft
  Hydraulic power control
  Improved attachment of fan grid
  Improved hour recorder
  Improved oil cooler housing
  Improved turbo oil return pipe and clamp
  Instructions for crack in lifting frame
  Instructions for drilling in ROPS structure
  Instructions for shielded metal arc welding
  Intercooler air duct, improved hose and seals
  Leakage at engine oil pump gasket
  Leakage of axle oil
  Limitation, TP-linkage
  Loose seat base
  Monitoring function for high rail pressure changed on Tier3 engines
  MS.Internal.Documents
  New alternator anchorage
  New BSS valve
  New camshaft sensor in new position
  New CareTrack W-ECU2
  New coolant
  New engine oil level sensor
  New engine software medium platform
  New hardware for E-ECU
  New hardware for V-ECU and software version R 2004 w 51
  New hydraulic oil filter
  New I-ECU introduction
  New rear axle
  New screws and washers for intercooler bracket
  New sensor for accelerator pedal
  New software for E-models
  New starter switch
  Non – VCE buckets and attachments
  Non-return valve on the fuel return hose
  Oil analyses
  Oil leakage, crankshaft (oil pump side) D4D-D7D
  Oil sump
  Oils for Volvos wheel loaders equipped with AWB axles (Axle Wet Brakes)
  O-rings with improved heat resistance
  Parking brake solenoid valve
  Position of orifice within the hydraulic pump compensator
  Quality measures for V-ECU
  Quality of illustrations in technical reports
  Raising and supporting machines (up to and including the E models)
  Recommendations for Oil Sampling Intervals
  Reinforced screw stud
  Repair instructions for attachments
  Repair instructions for turbo wastegate linkage
  Replaced fuel level sensor
  Replacement of throttle pedal pivot pin
  Replacement of turbocharger
  Replacing bracket and drive belt for AC-compressor
  Replacing operator seat shock absorber
  Replacing parking brake seal
  Replacing unit pump on engines D6D and D7D
  Reporting of product misuse & near-miss report
  Reports
  Seals
  Sensor, check
  Service solution, separate belts
  Specifications, stall speed
  Technique and procedures when replacing valve cover gasket
  Tyres, various types
  Volvo Product incident accident report & Interview Form
  Water separator improvement
  Work instruction for campaign WLO1203 – Reinforcement of rear frame’s center hinge bearing

Special tool catalog

• General
  Index
  Hooks
  1. Enviroment and Safety equipment
  2. Measuring equipment
  3. Tightening and Loosening tools
  4. Lifting equipment
  5. Pullers and Pressing equipment
  6. Drifts
  7. Guide pins and Guide sleeves
  8. Pliers
  9. Fixtures
  10. Tech Tool
  11. Spare parts

Time Guide Currrent generation
Time Guide Old generation
Time Guide Previous generation

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