Volvo G946C Motor Grader Service and Repair Manual PDF

Volvo G946C Motor Grader Service and Repair Manual PDF

Size: 221.08 MB
Language: English
Make: Volvo
Machine: Motor Grader
Document: Service and Repair Manual, Hydraulic Diagram, Electrical Diagram
Model: Volvo G946C
Page: 5217 Pages

Detail Contents:
1 Volvo G946C
Description

• 2 Engine with Mounting & Equipment
  3 Elect. Warning, Information, Instruments
  All Wheel Drive (AWD) system, description
  Differential lock, description
  Hydraulic brake system, description
  Joystick control system, description
  Joystick control, component locations
  Secondary steering, description
  Transmission, description1
  Transmission, description2
  Windows, general

Diagrams

• Component list, Diodes
  Component list, fuses
  Component list, PWM valves
  Component list, relays
  Component list, resistors
  Component list, sensors
  Component list, Solenoid valves
  Component list, Switches
  Hydraulic diagram 1
  Hydraulic diagram 2
  Hydraulic diagram 3
  Hydraulic diagram, component locations1
  Hydraulic diagram, component locations2
  Wiring diagram 1
  Wiring diagram 2
  Wiring diagram 3
  Wiring diagram 4
  Wiring diagram 5
  Wiring diagram 6
  Wiring diagram 7
  Wiring diagram 8
  Wiring diagram 9
  Wiring diagram 10
  Wiring diagram 11
  Wiring diagram 12
  Wiring diagram 13
  Wiring diagram 14
  Wiring diagram 15
  Wiring diagram 16
  Wiring diagram 17
  Wiring diagram 18
  Wiring diagram 19
  Wiring diagram 20
  Wiring diagram 21
  Wiring diagram 22
  Wiring diagram 23
  Wiring diagram 24
  Wiring diagram 25
  Wiring diagram 26
  Wiring diagram 27
  Wiring diagram 28
  Wiring diagram 29
  Wiring diagram 30
  Wiring diagram 31
  Wiring diagram 32
  Wiring diagram 33
  Wiring diagram 34
  Wiring diagram 35
  Wiring diagram 36
  Wiring diagram 37
  Wiring diagram 38
  Wiring diagram 39
  Wiring diagram 40
  Wiring diagram 41
  Wiring diagram index

Installation Instruction

• 2 Bank control levers kit, installing new
  Air compressor kit, installing new
  Auxiliary 2 bank valve front mount kit, installing new
  Auxiliary hydraulic circuit to the right side, installing new
  Auxiliary hydraulics cap plugs, installing new
  Auxiliary hydraulics enable switch with float, installing new
  Auxiliary hydraulics enable switch without float, installing new
  Cab mounted front work lights kit, installing new
  Cab mounted rear work lights kit, installing new
  Cab mounted rear work lights kit, installing new1
  Double washer pumps and bottle, installing new
  Electrical auxiliary valve 2 bank – front mount kit, installing new
  Electrical auxiliary valve 2 bank – front mount kit, installing new1
  Front window one arm wiper washer for low cab, installing new
  Front window pantograph wiper washer for high cab, installing new
  Heated outside mirrors kit, installing new
  Hydraulic circuits to front right side
  Hydraulic circuits to front right side1
  Hydraulic circuits to front right side2
  Mid mount scarifier, installing
  Rear window one arm wiper washer for low cab, installing new
  Rear window pantograph wiper washer for high cab, installing new
  Rotating beacon, installing new
  Strobe light, installing new
  Support arch, installing
  Technology ready grade slope controls with accumulators, installing new
  Technology ready grade slope controls without accumulators, installing new

Repair

• 0 General
  1 Standard Parts, Service
  2 Engine with Mounting & Equipment
  3 Elect. Warning, Information, Instruments
  4 Power Transmission
  5 Brake
  6 Steering
  7 Frame, Springs, Damping, Axle Suspension, Wheel-Track Unit
  8 Machinery House, Cab, Exterior Trim Parts
  9 Hydraulic, Digging, Handling, Grading Equipment, Misc

Safety

• A few simple safety rules
  Before operating
  Before service, read
  CE-marking, EMC-directive
  Charging batteries
  Checklist after a fire or heat exposure
  Cleanliness
  Decontamination
  Electrical system
  Environment
  Environmental handling for the future
  Environmentally hazardous fluids
  Environmentally safe handling
  Fire prevention measures
  General
  Health hazards with paint, plastics and rubber
  Safety concerns everybody!
  Safety rules when servicing
  Safety when handling oil and fuel
  Safety when lifting and supporting complete machine
  Safety when using lifting equipment
  Safety when working on hydraulic systems
  Safety when working with air conditioning refrigerant
  Safety when working with batteries
  Service position
  Some simple rules regarding tyre handling
  Working in environmentally contaminated areas

Service Bulletins

• Articulation cylinder front mounting lug
  Biodiesel fuel for Volvo CE
  CareTrack, new software version 2008w6
  Check method on engine oil consumption
  D8H, D8J New belt tensioner
  EGR temperature sensor
  Fuel sampling, method
  How to update software when programming fails
  Hydraulic oil dye
  Main implement and steering pump load sense filter screen
  New axle breather kit
  New fastener assortment
  New G900C Motor Grader
  New hydraulic brake system information
  New radio bracket
  New TechTool VCADS Pro interface
  Oil dipstick pushed out of the guide tube
  Parallel Ripper hydraulic circuit performance
  Portable refillable O-ring kits
  Recommendations for Oil Sampling Intervals
  Reporting of product misuse & near-miss report
  Reports
  Serial number location on machine components
  Software information for CEA2+ products
  Software release summary for C-series models
  Transmission breather
  Transmission pressure test procedure and inspection sheet
  Volvo Product incident accident report & Interview Form

Special Tools, Misc

• Special Tools Recommendations Motor Grades
  GRD G700B LabourTimeGuide
  RM Compaction ABG Time Guide
  RM Compaction Time guide
  RM Paving Systems ABG Time Guide
  Service Programme
  Special tool Manual
  Special Tools Recommendations for G940C
  Time Guide Currrent generation
  Time Guide Old generation
  Time Guide Previous generation

Specifications

• Accumulator, specifications
  AdBlue® DEF
  Air conditioning, specifications
  Air conditioning, tightening torques
  Air distribution, specifications
  All Wheel Drive hydraulic motor, specifications
  All Wheel Drive hydraulic pump, specifications
  Alternative fuels
  Articulation, tightening torques
  Attachment, tightening torques
  Axle, tightening torques
  Blade lift system lock pin cylinder solenoid valve, specifications
  Blade lift system, tighten torques
  Brake accumulator, specifications
  Brake system, specifications
  Brake system, specifications1
  Brake system, tightening torques
  Cab, tightening torques
  Circle and drawbar, specifications
  Circle and drawbar, tightening torques
  Cooling fan, tightening torques
  Cooling system, specifications
  Cooling system, tightening torques
  E-6000
  E-6001
  EGR system, tightening torques
  Engine, specifications
  Engine, tightening torques1
  Engine, tightening torques2
  Fan motor, specifications
  Fan pump, specifications
  Fuel system, specifications
  Fuel system, tightening torques
  Fuel, lubricant and filling capacities
  Hydraulic connections, tightening torques
  Hydraulic oil filters, tightening torques
  Hydraulic system, tightening torques
  Inlet and exhaust system, specification
  Inlet and exhaust system, tightening torques
  Lubrication system, specifications
  Lubrication system, tightening torques
  Main implement and steering hydraulic pump, specifications
  Operator seat, tightening torques
  Pump drive, tightening torques
  Recommended lubricants
  Secondary steering pump, specifications
  Steering valve, specifications
  Steering, specification
  Steering, tightening torques
  Thread locking compound, application specifications
  Tightening torque, specifications
  Tightening torque, specifications2
  Transmission, specifications1
  Transmission, specifications2
  Transmission, tightening torques
  Valve mechanism, specifications
  Valve mechanism, tightening torques
  Wheels, specifications
  Wheels, tightening torques

Other Products