Volvo G736VHP Motor Grader Service and Repair Manual PDF

Volvo G736VHP Motor Grader Service and Repair Manual PDF

Size: 74.08 MB
Language: English
Make: Volvo
Machine: Motor Grader
Document: Hydraulic and Electrical Diagrams, Service and Repair Manual
Model: Volvo G736VHP
Page: 5293 Pages

Detail Contents:
1 Volvo G736 VHP
Description

• Air conditioner Description
  Articulation hydraulics Figures
  Articulation hydraulics
  Brake Overview Figures
  Brake Overview
  Charging batteries
  Circle adjustment Figures
  Circle adjustment
  Circle, drawbar and moldboard Description Figure 1
  Circle, drawbar and moldboard Description
  Cleanliness, brake and hydraulic systems
  Converter installation – 75 amp
  Converter installation 24V to 12V – 10 amp
  Counterbalance Description
  Description clutch Figures
  Description clutch
  Description power transmission general Figures
  Description power transmission general
  Description transmission, hydraulic control Figures
  Description transmission, hydraulic control
  Description
  Description1
  Electric floa Description Figure 1
  Electric floa Description
  Electric welding
  Electrical Schematic Legend Figures
  Electrical Schematic Legend
  Final drives general
  Frame Description Figure 1
  Frame Description
  Front axle of a motor grader Description Figures
  Front axle of a motor grader Description
  Fuses, circuit breakers and relays Figure 1
  Fuses, circuit breakers and relays
  Gearbox Description Figures
  Gearbox Description
  General description – Wheels Figures
  General description – Wheels
  General Engine
  Glossary of Abbreviations
  Hand brake and caliper Figures
  Hand brake and caliper
  Heavy-duty front axle Description Figure 1
  Heavy-duty front axle Description
  Hydraulic brake Description Figures
  Hydraulic brake Description
  Hydraulic Description
  Hydraulic Description1
  Hydraulic Description2
  Hydraulic pump Description
  Hydraulic swivel joint Description Figure 1
  Hydraulic swivel joint Description
  Hydraulic system Description
  Interior equipment Description Figures
  Interior equipment Description
  Isolation switch Operation
  Key switch Figures
  Key switch
  Low power complaint troubleshooting guide Figures
  Low power complaint troubleshooting guide
  Milling Description Figures
  Milling Description
  Parking Brake Description Figure 1
  Parking Brake Description
  Parking Brake General Figure 1
  Parking Brake General
  Pinion wear
  Piston-type accumulators Description Figure 1
  Piston-type accumulators Description
  Self-adjusting caliper Figures
  Self-adjusting caliper
  Special instructions for working on the electrical system
  Steering control unit troubleshooting
  Steering Description Figures
  Steering Description Overview Figures
  Steering Description Overview
  Steering Description
  Steering Description1
  Steering General description
  Steering hydraulic circuit components Figure 1
  Steering hydraulic circuit components
  Steering Hydraulic Description
  Steering system troubleshooting guide
  Tire Pressure Tables
  Torque Guide Figure 1
  Torque Guide
  Towing Figures
  Towing
  Transporting Figures
  Transporting
  Variable Horsepower (VHP) Figure 1
  Variable Horsepower (VHP)
  VHP parts not supplied by Cummins Figures
  VHP parts not supplied by Cummins
  Wheel Brake Description Figure 1
  Wheel Brake Description
  Wheel Lean Description Figure 1
  Wheel Lean Description

Diagrams

• 5 amp converter option
  All Wheel Drive system
  Auxiliary and EEC lights
  Auxiliary load sense shuttle valve Figures
  Auxiliary load sense shuttle valve
  Beacons and heated mirrors
  Blade and front float modules
  Blade float module
  Blade lift options – Sheet 3
  Brakes and supplemental steering
  Differential lock, horn, and back-up circuits
  Double lock valve Figure 1
  Double lock valve Figure 2
  Double lock valve
  Engine shutdown systems
  Flood and dome lights
  Front float module
  Heater and air conditioning
  Index and symbology
  Main hydraulic schematic – ECC – Sheet 2
  Main hydraulic schematic – Sheet 1
  Main lights
  Main power and ignition
  Monitoring module (page 1)
  Monitoring module (page 2)
  Optional converter systems
  Radio and tire pump
  Single attachment valve with relief (EEC) Figures
  Single attachment valve with relief (EEC)
  Single lock valve Figure 1
  Single lock valve Figure 2
  Single lock valve
  Supplemental steering circuit – Sheet 4 Figure 1
  Supplemental steering circuit – Sheet 4
  Table 1 – Wire codes
  Table 2 – Wire codes (continued)
  Table 3 – Connectors (numerical)
  Table 3 – Wire codes (continued)
  Table 4 – Connectors (alphabetical)
  Table 4 – Connectors (alphabetical)1
  Transmission and VHP controls
  Windshield washers and wipers

Repair

• Adjustment checks Figures
  Adjustment checks
  Air conditioning system repairs
  Articulation hinge – Assembly Figures
  Articulation hinge – Assembly
  Articulation hinge – Disassembly Figures
  Articulation hinge – Disassembly
  Axle disassembly and assembly Figures
  Axle disassembly and assembly
  Brake housing pre-assembly Figures
  Brake housing pre-assembly
  Brake master cylinder and power booster Figures
  Brake master cylinder and power booster
  Cleaning and inspection
  Clutch assembly – Removal and installation Figures
  Clutch assembly – Removal and installation
  Compensator spring Figures
  Compensator spring
  Engine Installation
  Engine Removal
  Flow rates
  Function
  Function1
  General
  Installing final drive assembly onto grader
  Installing the final drive assembly onto the grader Figures
  Installing the final drive assembly onto the grader
  MBCS disassembly and assembly Figures
  MBCS disassembly and assembly
  Oil disc brake assembly – Removal Figures
  Oil disc brake assembly – Removal
  Oil disc brake installation Figures
  Oil disc brake installation
  Oil disc brakes – Assembly Figures
  Oil disc brakes – Assembly
  Oil disc brakes – Bench adjustment Figures
  Oil disc brakes – Bench adjustment
  Pedestal disassembly and assembly Figures
  Pedestal disassembly and assembly
  Pedestal locking strut
  Priority flow valve operation Figures
  Priority flow valve operation
  Removing final drive assembly from grader Figures
  Removing final drive assembly from grader
  Removing the final drive assembly from the grader Figures
  Removing the final drive assembly from the grader
  Repairing hydraulic system
  Seal installation Procedure Figures
  Seal installation Procedure
  Specifications Figure 1
  Specifications
  Steering axle – Assembly Figures
  Steering axle – Assembly
  Steering axle – Disassembly Figures
  Steering axle – Disassembly
  Steering column disassembly and assembly
  Tandem assembly Figure 1
  Tandem assembly
  Tandem axle oil seal installation Figures
  Tandem axle oil seal installation
  Tandem removal Figures
  Tandem removal
  Torque Value for Adapter Specifications
  Torque value for bolts Specifications Figure 1
  Torque value for bolts Specifications
  Torque value for cartridges Specifications Figure 1
  Torque value for cartridges Specifications
  Transmission installation
  Transmission removal

Service Bulletins

• Accumulator Maintenance and Pressure Verification
  All Wheel Drive Wheel Motor Seal Kit
  AWD Controller Improvement
  AWD Front Axle Hose Routing
  AWD Speed Sensor
  AWD Wheel Motor Update
  Biodiesel fuel for Volvo CE
  CareTrack, new software version 2008w6
  Check method on engine oil consumption
  Circle Turn and Moldboard Slide Circuit Performance Improvement
  Defroster Fan
  Diagnosing Oil Transfer Between the Engine and Transmission
  Differential Lock Mechanism
  Front Float Operation
  Fuel sampling, method
  G700 Powertrain Service Manual
  G700, G700B Circle Tooth Template
  Hydraulic oil cleanliness
  Hydraulic oil dye
  Improved Lower Duramide™ Slide Bearing
  Information On the A and L Transmission Coil Polarity
  Installation, Maintenance and Operation of Moldboard Carbide Bit Blades
  Lap Seat Belts
  Main & AWD Hydraulic System Oil Specifications
  Main Hydraulic System Cooling Improvement
  New fastener assortment
  New TechTool VCADS Pro interface
  New Wheel Rims
  Parts & Service Training Material
  Pedestal gas spring adjustment
  Pedestal gas spring improvement
  Pedestal travel limiting spacer
  Portable refillable O-ring kits
  Recirculation Vents – Description and Operation
  Recommendations for Oil Sampling Intervals
  Reporting of product misuse & near-miss report
  Reports
  Secondary Steering Pump and Motor
  Serial number location on machine components
  Service Manual – HVAC Section
  Service Material
  Severe Service Cab Mounts
  Special tools
  Tandem Bolt Torque Maintenance
  Tandem Sprocket
  Transmission Solenoid Nut
  Unauthorized modifications of Roll Over Protective Structure (ROPS)
  UV Dye Added to Air Conditioning Receiver Dryer
  Volvo Makeing
  Volvo Product incident accident report & Interview Form

Special Tools, Misc

• 35 GRD G700B LabourTimeGuide
  GRD Insp Report
  GRD Inspection Instructions
  Inspection Programme, Arrival inspection GRD
  Inspection Programme, Delivery inspection GRD
  Inspection Programme, Delivery instructions GRD
  Inspection Programme, Maintenance of stored machines GRD
  Reman Dress level
  RM Compaction ABG Time Guide Old
  RM Compaction Time guide
  RM Paving Systems ABG Time Guide
  Special tool Manual
  Special Tools Recommendations
  Time Guide Currrent generation
  Time Guide Old generation
  Time Guide Previous generation

Specifications

• Accumulator precharge adjustment chart
  Air conditioner service
  Air conditioner Specifications
  Air conditioning system
  Articulation hinge – Preparation for disassembly Figures
  Articulation hinge – Preparation for disassembly
  Articulation hinge Figure 1
  Articulation hinge
  Bank auxiliary control Specification Figures
  Bank auxiliary control Specification
  Basic operational checks
  Cab air distribution
  Cartridge Specification1 Figure 1
  Cartridge Specification1
  Cartridge Specifications
  Charging the Accumulator
  Checking the precharge pressure Figure 1
  Checking the precharge pressure
  Circle and drawbar Overview
  Circle and drawbar Specifications
  Circle and drawbar Troubleshooting guide
  Circle operation Figures
  Circle operation
  Circle setup and timing Figure 1
  Circle setup and timing
  Circle turn mechanism, all models Figures
  Circle turn mechanism, all models
  Circle turn valve components Figure 1
  Circle turn valve components
  Circle turn valve overhaul procedure Figures
  Circle turn valve overhaul procedure
  Climate control unit electrical schematic
  Clutch slave cylinder and pedal free play Figures
  Clutch slave cylinder and pedal free play
  Component specification and identification
  Conversion Factors Figure 1
  Conversion Factors
  Counterbalance valve cartridge function Figures
  Counterbalance valve cartridge function
  Cross section of typical piston-type accumulator Specification Figure 1
  Cross section of typical piston-type accumulator Specification
  Cylinder cycle time in seconds Figure 1
  Cylinder cycle time in seconds
  Decimal and metric equivalents Figure 1
  Decimal and metric equivalents
  Drawbar ball stud, all models
  Endcap capscrews Specifications
  English to metric conversion factors Figure 1
  English to metric conversion factors
  Flow rates
  Frame Link Tightening torques
  Front axle pivot
  Front axle toe-in
  G710 to G740 Circle and drawbar Figures
  G710 to G740 Circle and drawbar
  G780 circle and drawbar Figure 1
  G780 circle and drawbar
  Gearbox Troubleshooting Figures
  Gearbox Troubleshooting
  HVAC routine maintenance
  HVAC system components Figures
  HVAC system components
  Hydraulic brake Specifications
  Hydraulic components, location Figure 1
  Hydraulic components, location
  Hydraulic cylinder drift Figure 1
  Hydraulic cylinder drift Test Procedures Figure 1
  Hydraulic cylinder drift Test Procedures
  Hydraulic cylinder drift
  Hydraulic cylinder overhaul procedure Figures
  Hydraulic cylinder overhaul procedure
  Hydraulic cylinder specifications Figure 1
  Hydraulic cylinder specifications
  Hydraulic Function
  Hydraulic swivel joint overhaul procedure Figures
  Hydraulic swivel joint overhaul procedure
  Hydraulic system bleeding procedure
  Hydraulic system pressure tests
  Hydraulic system troubleshooting guide
  Load sense module Figures
  Load sense module
  Lock unlock function
  Lock unlock function1
  Lubrication circuit
  Main control valve overhaul procedure Figures
  Main control valve overhaul procedure
  Main control valve section Figures
  Main control valve section
  Main control valve spool flow rates
  Main control valve troubleshooting
  Main hydraulic circuit Figure 1
  Main hydraulic circuit
  Main hydraulic pump overhaul procedure
  Main hydraulic pump troubleshooting guide
  Main hydraulic pump, components Figure 1
  Main hydraulic pump, components
  Milling Specifications
  Oil bypassing Test Procedures Figure 1
  Oil bypassing Test Procedures
  Operating principle Figure 1
  Operating principle
  Operation Figure 1
  Operation
  Operation1 Figure 1
  Operation1
  Parking Brake Specifications
  Pictorial torque guide
  Port Identification Specification Figures
  Port Identification Specification
  Preventive maintenance
  Propeller shaft Specifications
  Recommended lubricants
  Senders, switches and coils Figure 1
  Senders, switches and coils
  Shaft rotation Specification
  Solenoid valve Specification Figures
  Solenoid valve Specification
  Special tools
  Specific hydraulic circuit problems
  Specifications clutch
  Specifications engine
  Specifications power transmission general
  Specifications transmission, hydraulic control
  Specifications, main drive pumps
  Specifications
  Spring hydraulic Specifications Figures
  Spring hydraulic Specifications
  Standard torque guide
  Steering Components Figure 1
  Steering Components
  Steering control unit overhaul procedure Figures
  Steering control unit overhaul procedure
  Steering Function Figures
  Steering Function
  Steering Hydraulic Specifications Figure 1
  Steering Hydraulic Specifications
  Steering Specifications
  Steering Tightening torques
  Steering Tightening torques1
  System pressure relationships troubleshooting Figures
  System pressure relationships troubleshooting
  Tire troubleshooting guide
  Torque value for cartridges
  Torque Value for Washer Retaining Bolts Specifications Figures
  Torque Value for Washer Retaining Bolts Specifications
  Transmission troubleshooting Figures
  Transmission troubleshooting
  Typical hydraulic cylinder Specifications Figure 1
  Typical hydraulic cylinder Specifications
  Wheel Brake General
  Wheel rim bolt torque Specifications

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