Volvo FH4 Truck Service and Repair Manual PDF

Volvo FH4 Truck Service and Repair Manual PDF

Size: 1028.67 MB
Language: English
Make: Volvo
Machine: Truck
Document: Service and Repair Manual, Schematic Diagrams
Model: Volvo FH4
Page: 4577 Pages

Detail Contents:
Bulletins – Information – Index
Bulletins – Information

• 9808038 Carbon monoxide meter
  9998550 Grapple
  22024675 Kit
  88800229 Plate
  88800339 Socket wrench
  88800340 Kit
  88800349 Template
  88800361 Fixture
  88800362 Hollow drift
  88800363 Puller
  88800364 Puller
  88800365 Hollow drift
  88800367 Ring
  88800368 Sleeve
  88800370 Fixture
  88800371 Fixture
  88800372 Fixture
  88800373 Fixture
  88800375 Lifting tool
  88800393 Sleeve
  88800394 Mandrel
  88800395 Mandrel
  88800396 Mandrel
  88800397 Sleeve
  88800398 Mandrel
  88800399 Mandrel
  88800400 Mandrel
  88800401 Mandrel
  88800403 Socket wrench
  88800404 Mandrel
  88800406 Counterhold
  88800414 Kit
  88800417 Kit
  88800418 Kit
  88800428 Press plate
  88800435 Adapter
  88800436 Attaching plate
  88800448 Disassembly tool
  88800464 Puller
  88800468 Kit
  88800472 Kit
  88800473 Drift
  88800476 Puller
  88800480 Mandrel
  88800494 Guide
  88800495 Connecting washer
  88800498 Fixture
  88800504 Wrench
  88800509 Press tool
  88800510 Drift
  88830068 Hydraulic cylinder
  88840314 Assembly tool
  88840317 Cranking adapter
  88840328 Wrench
  88840377 Adjusting wrench
  88840381 Reamer
  88840405 Mandrel
  88840408 Drift
  88880080 Kit
  88880118 Adapter
  88880120 Kit
  88890165 Break out harness
  88890167 Break out harness
  88890170 Break out harness
  88890171 Break out harness
  88890189 Break out harness
  88890192 Break out harness
  88890195 Break out harness
  88890197 Break out harness
  88890198 Break out harness
  88890222 Disassembly tool
  88890223 Extractor
  88890236 Adapter
  88890237 Plug
  88890238 Break out harness
  88890240 Bag
  88890251 Spring balance
  88890253 Cable
  88890300 Communication unit
  Check of Driven and Trailing Wheel Axle
  Crimp jaws
  Instruction Fixture 88800373
  Instruction Lifting tool 88800375

Description, Design and Function – Index
Description, Design and Function

• Abbreviations
  ABS, system description
  AdBlue information
  ADR adaption, component description
  Air supply, system description
  Air system filling and brake test nipples, system description
  Air valve, component description
  Alarm control unit, component description
  Alarm, function description
  Alarm, system description
  Alcolock, function description
  Alternator
  APM, component description
  Audio, component description
  Automatically adjustable steering limiter, component description
  Auxiliary brakes, function description
  Battery box, component description
  Battery charging
  Battery handling, dealer instructions
  Battery sensor, component description
  Biodiesel, general
  Bogie lift, system description
  Brake cylinder, component description
  Brake test
  Cab suspension, system description
  Cab tilt control, function description
  Cab tilt, system description
  CCIOM, component description
  Central locking, function description
  Central locking, system description
  CIOM, component description
  Climate control system
  Climate unit, function description
  Clutch, component description
  Compressor, component description
  Control system, system description
  Cooling fan control, function description
  Cooling system, system description
  Cruise control, function description
  DACU, component description
  Defog sensor, component description
  Diagram decal for load sensing valve
  Diesel fuel
  Disassembly instructions, complete vehicle
  Disc brakes
  Drive axle, rear, component description
  Driver support, function description
  Driver support, system description
  Dual clutch, component description
  Dual steering system, component description
  ELCP, component description
  Electric steering motor, component description
  Electric window lift, function description
  Electrical steering column lock, component description
  Electrical steering column lock, function description
  Electrically controlled suspension, function description
  Electrically steered rear axle
  Electronic brake system (EBS), system description
  Electronically controlled suspension (ECS), system description
  Engine protection, function description
  Engine start stop, function description
  Engine starting aid, function description
  Engine, system description
  ESP, system description
  FCIOM, component description
  Fifth wheel sensors, component description
  Fifth wheel
  Flexible switches and panel, component description
  FLS, component description
  Footbrake valve, component description
  FRC, component description
  Fuel system, system description
  Fuse box, main fuses, component description
  Gearbox, mechanical, component description
  Gearbox, mechanical, function description
  General, system description
  Headlamp, component description
  HMIIOM, component description
  Horn, function description
  Hub, component description
  Hydraulic retarder, component description
  ILCP, component description
  Immobilizer, function description
  Infotainment, function description
  Instrument, component description
  Instrument, function description
  Intake and exhaust system, system description
  I-See, function description
  LECM, component description
  Level control, function description
  Level sensor, component description
  Lighting, function description
  Load distribution control, function description
  Lubricants, fluids and oil analysis
  Lubricating and oil system, system description
  Main switch, component description
  Modulators, component description
  Movement sensor, component description
  OBD information, function description
  Oil reservoir, component description
  Outside mirror, function description
  Parking brake control (HCU), component description
  Parking brake, function description
  Parking cooler, function description
  Parking cooler, system description
  Parking heater, function description
  Parking heater, system description
  Pipes, hoses and fittings
  Pneumatic quick fitting system
  Power steering cylinder, component description
  Power steering pump, component description
  Power supply, system description
  Power take-off
  Product information on Volvo Trucks for emergency services personnel
  Propeller shaft, component description
  Pusher axle, component description
  RCIOM, component description
  Rear air suspension, system description
  Rear axle steering, function description
  Rear axle steering, system description
  Rear suspension
  Relay valve, component description
  Roof climate unit
  Roof hatch, component description
  SCR related Fault Codes
  Seats, function description
  Self steered tag axle, function description
  Service braking, function description
  Service braking, system description
  Shock absorber, component description
  SID control panel, component description
  SID, component description
  Solenoid valve, 1-channel, component description
  Solenoid valve, 2-channel, component description
  Solenoid valve, 4-channel, component description
  SRS, system description
  Stability control, function description
  Start operation, system description
  Steering gear, component description
  Steering knuckle, component description
  Steering supervision, function description
  SWS, component description
  Tachograph, function description
  Tachograph
  Telematics, function description
  Telematics, system description
  TESP, component description
  TGW, component description
  Tire and inner tube, component description
  Towing information
  Trailer brake control valve, component description
  Trailer brake, system description
  Trailer voltage converter, component description
  Vehicle electronics overview, system description
  Vehicle Identification Number VIN
  Video switch, component description
  Vision cameras, system description
  VMCU, component description
  Volvo Dynamic Steering, function description
  Volvo Dynamic Steering, system description
  Volvo Standard Time
  V-stay, system description
  Washer and wiper, function description
  Wheel alignment
  Wheel brake, system description
  Wheel suspension and steering, system description
  WRC, component description

Diagnostics – Index
Diagnostics

• 20005-3Fuel consumption data
  33447-3 Alcolock, calibration
  38356-3 K-factor, test
  50021-3 Brake adaption
  51288-3 Brake disc, measurement of thickness and side throw
  59228-2 Retarder function, test
  59285-2 Retarder silencer, check
  64028-2Power steering, function check
  64123-2Lower steering shaft, check
  64251-2 Automatically adjustable steering limiter, check
  64313-2Ball joint, link rod and track rod, axial play, check
  87414-3Cooling unit, performance test
  ABS, Diagnostic trouble codes
  ACM, Diagnostic trouble codes
  Alarm, Diagnostic trouble codes
  APM, Diagnostic trouble codes
  Audio, Diagnostic trouble codes
  Basic data gathering
  Battery analyzer, 88890075 EXP, user manual
  BBM, Diagnostic trouble codes
  BLECU, Diagnostic trouble codes
  CCIOM, Diagnostic trouble codes
  CCM, Diagnostic trouble codes
  CIOM, Diagnostic trouble codes
  DACU, Diagnostic trouble codes
  DDM, Diagnostic trouble codes
  Drum brake, malfunction
  EBS, Diagnostic trouble codes
  ECM, Diagnostic trouble codes
  EMS, Diagnostic trouble codes
  FCIOM, Diagnostic trouble codes
  FLS, Diagnostic trouble codes
  HMIIOM, Diagnostic trouble codes
  IC, Diagnostic trouble codes
  LECM, Diagnostic trouble codes
  LPOS, Diagnostic trouble codes
  PDM, Diagnostic trouble codes
  RCIOM, Diagnostic trouble codes
  Roof climate unit, malfunction
  SID, Diagnostic trouble codes
  SRS, Diagnostic trouble codes
  Tachograph, diagnostic trouble codes
  TECU, Diagnostic trouble codes
  TGW, Diagnostic trouble codes
  VMCU, Diagnostic trouble codes
  VS, Diagnostic trouble codes
  WRG, Diagnostic trouble codes
  Diagnostic trouble code list

Forms – Index
Forms

• Annual service
  Audio equipment, warranty claim additional information
  Basic service
  Battery card
  Battery, warranty claim handling, additional information
  Check card storage maintenance
  Delivery service
  Driver’s service, optional
  I-shift, warranty claim handling, additional information
  Manual gearbox, warranty claim handling, additional information
  Oil and fuel consumption, follow-up
  Powertronic, warranty claim handling, additional information
  Torque check, Injector yoke screw
  Valve clearance protocol
  Warranty service

Schematic Diagrams

• 4×2, BSYS-CON, ABS
  6×2, BSYS-CON, ABS, RAA21T
  6×4, BSYS-EBS, SBCC-B, ULIFT, RAL17 RAL20 RAL21
  8×2, BSYS-CON, ABS, FAA20
  8×4, BSYS-CON, ABS, FAA20
  10×4 10×6 (FM), BSYS-CON, RADDT-TR2, ABS

Service and Maintenance – Index
Service and Maintenance

• 17102-2 Delivery service
  17208-2 Warranty service
  17210-2 Warranty service
  17232-2 Warranty service engine, new or exchange, after 4 weeks or maximum 10 000 km
  17241-2 Warranty service gearbox, new or exchange after 4 weeks or maximum 10 000 km
  17247-2 Warranty service rear or front final drive, after 4 weeks or maximum 10 000 km
  17504-2 Lubrication according to actual lubrication chart
  17513-2Engine, oil and filter, replace
  17515-3Oil and filter, engine, change
  17523-3Gearbox oil and filter, replace
  17527-3Final drive oil, change
  17528-3Retarder, oil change
  17561-3Final drive with hub reduction, oil change
  17706-2 Cab heater, maintenance service
  17744-2 Basic service
  17746-2 Annual service
  17762-2 Air cooler, check
  Additional procedures, basic and annual service
  General, Delivery service
  General, warranty service
  Lubrication chart
  Preventive maintenance intervals
  Safety practices, cab tilt system
  Storage treatment of vehicles
  Volvo service program
  Warranty service for spare parts and exchange parts
  Warranty service record sheet for spare parts and replacement items – FM, FH

Specifications

• Air conditioning
  Air drier
  Air suspension tightening torques
  Air suspension, drive position levels
  Air suspension, tightening torques
  Alternator and battery capacity, recommendations
  Alternator, tightening torques
  Brake power
  Brake Valves
  Cab framework, control measure
  Cab suspension
  Clutch
  Compressor
  Cooling system
  Cross member
  Door clearance
  Electrically steered rear axle
  Engine control system
  Engine, general information
  Engine
  Fifth wheel1
  Fifth wheel2
  Fifth wheel3
  Foot brake valve
  Front air suspension
  Front leaf spring suspension
  Fuel system
  Gearbox, mechanical
  General
  Hub
  Hydraulic cylinder
  Hydraulic retarder
  Intake and exhaust system
  Light weight brake disc
  Lubricating and oil system
  Pulling clutch, double disc
  Pulling clutch, single disc
  Rear springs, tightening torques
  Relay valve
  Specifications for the RSS1360
  Specifications
  Standard tightening torques
  Steering gear
  Steering system, tightening torques
  Suspension, tightening torques
  Tachograph, signal descriptions
  Tachograph
  Trailer brake control valve
  Wheel alignment
  Wheel brakes
  Wheel installation

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