Volvo EW150C Excavator Service and Repair Manual PDF

Volvo EW150C Excavator Service and Repair Manual PDF

Size: 64.73 MB
Language: English
Make: Volvo
Machine: Excavator
Document: Service and Repair Manual, Electrical and Hydraulic Diagrams
Model: Volvo EW150C
Page: 4324 Pages

Detail Contents:
Diagrams

• Component list for diagram 1. Power supply equipm.
  Component list for diagram 2. Monitoring equipm.
  Component list for diagram 3. Monitoring equipm.
  Component list for diagram 4. Service light equipm.
  Component list for diagram 5. Sundry equipment
  Component list for diagram 6. Optional equipment
  Component list for diagram 7. Cab equipment
  Component list for diagram 8. Working light equipm.
  Component list for diagram 9. Control equipment
  Component list for diagram 10. Control equipment
  Component list for diagram 11. Climate control equipment
  ECU A3 – pins in connector
  EDU A9 – pins in connection
  Electric circuit diagrams – component lists and index
  Electric circuit diagrams and component lists – explanation key
  Electrical distribution box A2
  Electronic Central Unit, ECU (A3)
  Electronic Display Unit, EDU (A9)
  Fuse box A1 – main fuses F1–F15
  Fuse box A1
  Hydraulic diagram fig 1
  Hydraulic diagram
  Markings in hydraulic system
  Parameter codes A9
  Parameter codes, alarm codes and error codes – presentation on display
  Parameter programming
  Parameterkoder A3
  Trip switches and sensors

Repair

• AIR CONDITIONING
  Alternator – replacement
  Automatic adjusting of drum brakes (front- and rear wheel brakes)
  Backlash in slewing system – measurement
  Batteries – overhaul
  Bucket cylinder – replacement
  Cab – removal fitting
  Cable marking
  Centre passage (9)
  Charging system – overhaul
  Circuit relief and refilling valve, 3b – circuit relief function
  Circuit relief and refilling valve
  Component list for hydraulic circuit diagrams
  Connection disconnection of vacuum pump – instructions
  Control of gas pressure in brake accumulators for front and rear axle
  Control pressure for the digging and slewing movements – checking and adjustment
  Control pressure valve for dozer blade and left right outrigger
  Control pressure valve for travel (12e) and brake (12f) plus the control valve (13i)
  Control pressure valves (12a-b and 12c-d)
  Control valve for digging brake
  Control valve, cab heater – replacement
  Counterweight – removal fitting
  Description of hydraulic system
  Description of machine
  Description of moving functions in the hydraulic system
  Description of slewing brake
  Description of the brake system
  Description of the steering system
  Diesel engine – description
  Dieseling in hydraulic cylinders
  Digging equipment’s hydraulic cylinders
  Dipper arm – replacement
  Dipper arm cylinder – replacement
  Directional control valve (5b, -d, -f, -h, -k) in main valve block
  Door catch – replacement
  Electrical components – location
  Electrical system – rules for work in the system
  Electronic Central Unit, ECU (A3) – replacement
  Electronic Display Unit, EDU (A9) – replacement
  End position damping, dipper arm cylinder boom cylinder – adjustment
  FIRE EXTINGUISHERS
  Float position valve
  Fuelling pump – replacement
  Gas spring for window regulator – replacement
  HAMMER AND GRAB EQUIPMENT
  Hammer hydraulic option, installing new
  Heater fan – replacement
  Hose rupture valve – renovation
  Hose rupture valve – replacement
  Hose rupture valve (7c)
  Hydraulic oil – recommendations
  Hydraulic oil cooler
  Hydraulic pressure – adjustment
  Hydraulic pressure
  Hydraulic quickfit – replacement of cylinder
  Hydraulic quickfit
  Hydraullic oil tank
  Injection pump
  Injector
  Insert in control pressure valve – renovation
  Interconnection valve (7
  Jump-starting with a booster cable
  Load-holding valve (8
  Main dimensions
  Main electrical units
  Main valve block
  Matarpump
  MESH SCREEN, SUN ROOF
  MESH SCREEN, WINDSCREEN
  Nameplates and their location
  P1 valve block (slewing valve block)
  Pressure-limiting valve for servo pump
  Pressure-limiting valves for P2 and P3
  Pump gearbox, shaft seal – replacement
  Pump P1 – replacement
  Pumps P2 and P3 – replacement
  Radial play in the digging equipment’s pivot points – measurement
  Recommendations for cleanliness during hydraulic work
  Refill capacities
  Rubber isolator for engine bracket – replacement
  Servo (1d) and steering pump (1e)
  Servo pump – replacement
  Shimming of the digging equipment pivot points – Instructions
  Shrinking – Instructions
  Shunt (7t) and pressure back-up valve
  Sink rate of digging equipment – measurement
  Slewing brake – replacement
  Slewing drift – measurement
  Slewing motor – replacement
  Slewing pressure-limiting valve
  Slewing unit
  SLOPE ROTATOR EQUIPMENT WITH EXISTING HAMMER AND GRAB EQUIPMENT
  Solenoid and shuttle valves
  Solenoid valves
  Starter motor – replacement
  SUN VISOR
  Tightening torque
  Transport data
  Travel motor – replacement
  Travel motor (4c)
  Undercarriage – hydraulics
  Upper windscreen – replacement
  Valve slide in main valve block – replacement of spring
  V-belt – replacement
  Welding on the machine – instructions
  Wheel steering valve
  Window cassette in door – replacement
  Window pane with moulding – replacement
  Working pumps (1)

Service Bulletins

• Boom cylinder, improved connection
  CareTrack Telematics system
  CareTrack, new software version 2008w6
  Changing glow plug in diesel engine heater from 24 V to 12 V with resistor unit
  Check method on engine oil consumption 1
  Check method on engine oil consumption
  Checking cable between battery disconnector and starter motor
  Crankcase ventilation, plastic foam sleeve replacement and cleaning in TD40GDE and TD40KEE type engines
  Cylinder data
  DEF AdBlue AUS32 sampling, method
  Diesel fuels – quality and function 1
  Diesel fuels – quality and function
  ECU, functional check
  Engine oil change, extended interval of 500 hours for low-emission engines
  ENGINE RECONDITIONING
  Fuel sampling, method
  Hydraulic oil, environmental
  Hydraulic pressure
  Hydraulic system flushing method 1
  Hydraulic system flushing method
  Machine model
  Modification of CareTrack wire harness
  New product 1
  New product
  New TechTool VCADS Pro interface
  Oil sampling, method
  Oil sampling, sampling points
  Rear crankshaft seal
  Recommendations for Oil Sampling Intervals
  Reporting of product misuse & near-miss report
  Reports
  Routines for reporting cracks on Boom and Arm
  Serial no. on ÅKERMAN – VOLVO models from 1974 – up to 2001
  Serial number location on machine components
  Slewing ring clearance
  Tightening torques
  Torque for tightening hydraulic cylinder pistons
  Vee belts
  Volvo Product incident accident report & Interview Form

Special tool catalog

• General
  Index
  Hooks
  1. Enviroment and Safety equipment
  2. Measuring equipment
  3. Tightening and Loosening tools
  4. Lifting equipment
  5. Pullers and Pressing equipment
  6. Drifts
  7. Guide pins and Guide sleeves
  8. Pliers
  9. Fixtures
  10. Tech Tool
  11. Spare parts

Time Guide Currrent generation
Time Guide Old generation
Time Guide Previous generation

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