Volvo ECR58D Excavator Service Repair Manual PDF

Volvo ECR58D Excavator Service Repair Manual PDF

Size: 331.08 MB
Language: English
Make: Volvo
Machine: Excavator
Document: Service Repair Manual, Electrical Diagram, Hydraulic Diagram
Model: Volvo ECR58D
Page: 4827 Pages

Detail Contents:
Description

• Air conditioning unit, description
  Alternator, description
  Anti theft device
  Attachment quick coupler
  Auto Idle
  Battery disconnect switch, description
  Battery, description
  Battery, storage
  Bearings
  Boom cylinder, description
  Boom, description
  Bottom roller, description1
  Bottom roller, description2
  Bucket cylinder, description
  CareTrack W-ECU, description
  Center passage, description1
  Center passage, description2
  Center passage, troubleshooting
  Check valve, description
  Cleaning prior to repair
  Coil resistor
  Communication with data buses
  Component designations
  Compressor
  Condenser
  Connectors, overview
  Control lockout lever switch, description
  Control pattern selector valve, description
  Control pattern selector valve, ports
  Cooling system, component location1
  Cooling system, component location2
  Cooling system, description1
  Cooling system, description2
  Counterweight, description
  Cylinder, description
  Cylinder, troubleshooting
  Data buses, function
  Description, general
  Digging unit, description
  Dipper arm cylinder, description
  Dipper arm, description
  Door, replacing
  Dozer blade cylinder, description
  Dozer blade float, description
  Dozer blade, description
  E-ECU, IO list
  Electric horn, description
  Electrical distribution box1
  Electrical distribution box2
  Electrical symbols and designations
  Electrical system, description
  Electrical system, special instructions for servicing, action when working on machine
  Electrical system, special instructions for servicing, electrical components, batteries
  Electrical system, special instructions for servicing, electrical components
  Electrical system, special instructions for servicing, electronic components
  Electrical system, special instructions for servicing, general
  Electrical system
  Electronic control system, description
  Engine control unit E-ECU, function description
  Engine control, specifications
  Engine oil1
  Engine oil2
  Engine speed control
  Engine system
  Engine, description1
  Engine, description2
  Evaporator
  Exhaust Aftertreatment System, component location
  Exhaust Aftertreatment System, description
  Exhaust aftertreatment system, regeneration
  Exhaust Gas Recirculation (EGR), description
  Expansion valve
  Explanation of wiring diagrams
  Fan clutch control, description
  Fan speed
  Frame and track unit, description
  Fuel level sensor, description
  Fuel system, component location1
  Fuel system, component location2
  Fuel system, description1
  Fuel system, description2
  Fuel1
  Fuel2
  Function description
  Function description1
  Fuse, description
  General notes when working on hydraulic system
  Hoses and tubes
  HVAC system
  Hydraulic components, description
  Hydraulic components, storage and transport
  Hydraulic diagram, schematic
  Hydraulic oil cooling system, description
  Hydraulic oil tank, description
  Hydraulic oil, description
  Hydraulic oil, storage and handling
  Hydraulic power control1
  Hydraulic power control2
  Hydraulic pump coupling, description
  Hydraulic quickfit, description
  Hydraulic system, description
  Hydraulic system, position of main components
  Hydraulic system, repair of hydraulic components in workshop
  Hydraulic system, work instructions
  Hydraulic system
  Idler, description
  I-ECU, IO list1
  I-ECU, IO list2
  Instrument control unit I-ECU, function description
  Instruments and controls, front instrument panel
  Instruments and controls, left instrument panel
  Instruments and controls, overview
  Instruments and controls, rear instrument panel
  Instruments and controls, right instrument panel
  Intermittent wiper and washer
  Keypad, description
  Line rupture valve (boom arm), description
  Line rupture valve (boom), troubleshooting
  Line rupture valve (boom.,arm), hydraulic circuit
  Line rupture valve relief pressure, adjustment
  Link, description
  Lubricating system, description1
  Lubricating system, description2
  Machine view
  Main relief valve, adjusting
  Menu tree
  Overload warning
  Port relief valve pressure, checking and adjusting
  Power transmission, description
  Pressure accumulator, description
  Pressure adjustment and leaks checking
  Pressure testing
  Product plates
  Proportional solenoid valve, description
  Pump, description
  Pump, troubleshooting
  Quickfit system, operation
  Radio with CD and MP3 player, description
  Radio, replacing
  Recommended lubricants
  Regeneration process, description
  Remote control valve (Lever), description
  Remote control valve (lever), replacing
  Remote control valve (Lever), troubleshooting
  Remote control valve (pedal), description
  Remote control valve (pedal), replacing
  Remote control valve (pedal), troubleshooting
  Rotator (X3 Line option), description
  Rubber pads
  Rubber shoe pad usage
  Selection of track shoes
  Service methods
  Service mode
  Service positions
  Service
  Servo hydraulic block
  Servo pressure, checking and adjusting
  Slew motor, troubleshooting
  Slow blow fuse, description
  Software parameters, description
  Solenoid valve, description
  Spring package, assembly dimension1
  Spring package, assembly dimension2
  Start switch, description
  Starter motor, description
  Starter relay, replacing
  Stop valve
  Swing motor, description
  Swing ring gear, description
  Top roller, description
  Track chain, description
  Track gearbox, description
  Track gearbox, precautions for operation
  Track gearbox, troubleshooting
  Track guards
  Track motor, description
  Track motor, maintenance standard
  Track motor, operating checks
  Track motor, precautions for operation
  Track motor, troubleshooting
  Travel alarm, description
  Travel alarm, replacing
  Travel alarm
  Travel Speed
  Undercarriage, description
  VCADS Pro, Operations
  V-ECU, IO list1
  V-ECU, IO list2
  Vehicle control unit V-ECU, function description
  Windows, general
  Wiper motor, description
  Wire harness layout1
  Wire harness layout2
  Wiring diagram, electrical distribution box
  Wiring diagram1
  Wiring diagram2
  X1 control, description
  X1 Line, description
  X3 control, description

Diagrams

• Component list Alternator, batteries, capacitors, electronic units, voltage outlet1
  Component list Alternator, batteries, capacitors, electronic units, voltage outlet2
  Component list, Fuses1
  Component list, Fuses2
  Component list, Heating coils
  Component list, Lights
  Component list, Miscellaneous1
  Component list, Miscellaneous2
  Component list, Motors1
  Component list, Motors2
  Component list, Relays1
  Component list, Relays2
  Component list, Sensors1
  Component list, Sensors2
  Component list, Solenoid valves1
  Component list, Solenoid valves2
  Component list, Switches1
  Component list, Switches2
  Explanations to hydraulic diagram
  Hydraulic circuits, with option components1
  Hydraulic circuits, with option components2
  Hydraulic circuits, with option components3
  Wiring diagram SCH01-1
  Wiring diagram SCH01-2
  Wiring diagram SCH02-1
  Wiring diagram SCH02-2
  Wiring diagram SCH03-1
  Wiring diagram SCH03-2
  Wiring diagram SCH04-1
  Wiring diagram SCH04-2
  Wiring diagram SCH05
  Wiring diagram SCH07-1
  Wiring diagram SCH07-2
  Wiring diagram SCH08-1
  Wiring diagram SCH08-2
  Wiring diagram SCH10-1
  Wiring diagram SCH10-2
  Wiring diagram SCH12-1
  Wiring diagram SCH12-2
  Wiring diagram SCH13-1
  Wiring diagram SCH13-2
  Wiring diagram SCH15-1
  Wiring diagram SCH15-2
  Wiring diagram SCH18-1
  Wiring diagram SCH18-2
  Wiring diagram SCH22-1
  Wiring diagram SCH22-2
  Wiring diagram SCH24
  Wiring diagram SCH25-1
  Wiring diagram SCH25-2

Installation Instructions

• Arm cylinder hose rupture protection piping, installing new
  CareTrack, installing new1
  CareTrack, installing new2
  FOG (Falling Object Guard), installing new
  Radio, installing new
  Rotating beacon, installing new
  Safety net, installing new
  Slope rotator piping on arm, installing new1
  Slope rotator piping on arm, installing new2
  Slope rotator piping on boom, installing new3
  Travel alarm, installing new
  Work light rear, installing new
  X3 in basic machine, installing new

Repair

• Accumulator, replacing
  Air cleaner, primary filter replacing1
  Air cleaner, primary filter replacing2
  Air cleaner, secondary filter replacing1
  Air cleaner, secondary filter replacing2
  Air compressor (optional equipment), air filter, cleaning
  Air compressor (optional equipment), air filter, replacing
  Air compressor (optional equipment), air tank water, draining
  Air conditioner main filter, change
  Air conditioner main filter, clean
  Air conditioning unit, maintenance
  Air conditioning unit, refrigerant check and recharging
  Air intake hose, checking1
  Air intake hose, checking2
  Alternator, replacing incl function check
  Antenna, replacing
  Batteries, replacing1
  Batteries, replacing2
  Battery condition, check
  Battery disconnector, replacing
  Battery, charging
  Belt condition, checking
  Belt tension, checking
  Boom cylinder, replacing
  Boom swing cylinder, replacing
  Boom, replacing
  Boost sensor, pressure detection hose, checking
  Bottom roller, measurement of wear
  Bottom roller, replacing one1
  Bottom roller, replacing one2
  Bottom roller, replacing seal
  Bucket cylinder, replacing
  Bushing general, replacing
  Cab, installing
  Cab, removing
  Cab; door, covers, hinges, joints and locks, lubricate
  CareTrack antenna, replacing
  CareTrack battery, replacing
  Center passage, assembly
  Center passage, disassembly
  Center passage, maintenance standard
  Check valve, replacing
  Coasting left and right swing
  Component locations1
  Component locations2
  Compression test1
  Compression test2
  Compressor, replacing incl draining and filling
  Condenser, replacing incl draining and filling
  Connecting rod yoke, replacing
  Control pattern selector valve, mode setting method
  Coolant level, check
  Coolant pump, replacing1
  Coolant pump, replacing2
  Coolant, changing1
  Coolant, changing2
  Coolant, changing3
  Coolant, checking anti-freeze resistance
  Cooler and Heater assembly, installation
  Cooler and Heater assembly, removal
  Counterweight, replacing
  Crankcase ventilation separator element, replacing
  Crankcase ventilation separator, checking
  Crankcase ventilation separator, rubber hoses, checking
  Crankshaft, replacing front oil seal1
  Crankshaft, replacing front oil seal2
  Crankshaft, replacing rear oil seal1
  Crankshaft, replacing rear oil seal2
  Creeping of hydraulic cylinder
  Cylinder speed
  Cylinder, assembly
  Cylinder, disassembly
  Defroster actuator, replacing
  Diesel oxidation catalyst, replacing
  Diesel particulate filter, checking and cleaning
  Digging unit, maintenance standard
  Dipper arm connecting rod, replacing
  Dipper arm cylinder, replacing
  Dipper arm, replacing
  Dozer blade cylinder, replacing
  DPF differential pressure pipes and hoses, checking
  E-ECU, MID 128, changing pre-Programd ECU
  EGR cooler hose, checking
  EGR cooler, pressure test
  EGR cooler, replacing
  EGR piping, checking
  EGR system, checking
  EGR valve, replacing
  Engine belts, replacing
  Engine hood, replacing
  Engine oil and filter, changing1
  Engine oil and filter, changing2
  Engine oil pressure sensor, replacing
  Engine rotation speed sensor (camshaft), replacing
  Engine rotation speed sensor, replacing
  Engine temperature sensor, replacing
  Engine wire harness, replacing1
  Engine wire harness, replacing2
  Engine, oil level, check1
  Engine, oil level, check2
  Evaporator, replacing incl draining and filling
  Exhaust manifold, checking
  Expansion tank, replacing
  Expansion valve, replacing incl draining and filling
  Falling object guard, installation
  Falling object guard, removal
  Fan motor, replacing
  Front idler, replacing one
  Fuel filters, replacing1
  Fuel filters, replacing2
  Fuel hoses, checking1
  Fuel hoses, checking2
  Fuel level sender, replacing
  Fuel pump unit, replacing1
  Fuel pump unit, replacing2
  Fuel tank air ventilation filter, change
  Fuel tank sediment, drain
  Heater core, replacing
  Horn, replacing
  Hydraulic oil level, check
  Hydraulic oil return filter, replacing
  Hydraulic oil servo filter, change
  Hydraulic oil suction strainer, clean
  Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump
  Hydraulic oil, changing
  Hydraulic pump (removed), changing shaft seal
  Hydraulic pump, replacing1
  Hydraulic pump, replacing2
  Idler, measurement of wear
  I-ECU, replacing
  Injection pump, checking
  Injection timing, checking
  Injectors, checking1
  Injectors, checking2
  Injectors, replacing all1
  Injectors, replacing all2
  Inlet and exhaust system, component location1
  Inlet and exhaust system, component location2
  Inlet throttle, replacing
  Intake actuator, replacing
  Loose and loss of bolts, check
  Lubricant hoses, checking
  Lubrication every 10 hours, see lubrication chart
  Lubrication every 50 hours, see lubrication chart
  Lubrication oil pressure, checking with pressure gauge
  Lubrication system, component locations1
  Lubrication system, component locations2
  Maintenance service, daily
  Maintenance service, every 50 hours
  Maintenance service, every 250 hours
  Maintenance service, every 500 hours1
  Maintenance service, every 500 hours2
  Maintenance service, every 1000 hours1
  Maintenance service, every 1000 hours2
  Maintenance service, every 1500 hours1
  Maintenance service, every 1500 hours2
  Maintenance service, every 2000 hours1
  Maintenance service, every 2000 hours2
  Maintenance service, every 3000 hours1
  Maintenance service, every 3000 hours2
  Maintenance service, every 4000 hours1
  Maintenance service, every 4000 hours2
  Maintenance service, every 6000 hours1
  Maintenance service, every 6000 hours2
  Maintenance service, first 250 hours
  Maintenance service, first 500 hours
  MATRIS, reading, export reading
  Measuring condition
  Measuring of swing bearing clearance
  Mode (foot) actuator, replacing
  Oil cooler line bypass valve (check valve), replacing
  Oil cooler, replacing
  Oil level gauge, replacing
  Operator’s seat, installing
  Operator’s seat, removing
  Overflow pipe, checking for leakage1
  Overflow pipe, checking for leakage2
  Proportional solenoid valve (power shift), replacing
  Pump gearbox coupling assembly, replacing
  Pump, assembly
  Pump, disassembly
  Pump, maintenance standard
  Quickfit solenoid valve, replacing
  Quickfit, installation
  Quickfit, removal
  Quickfit, removal1
  Radiator hoses, checking
  Radiator outside hydraulic oil cooler outside, cleaning
  Radiator, replacing1
  Radiator, replacing2
  Receiver, replacing incl draining and filling
  Recoil spring cylinder seal kit, replacing
  Remote control valve (Lever), maintenance standard
  Remote control valve (Lever), repair procedures
  Remote control valve (pedal), assembly
  Remote control valve (pedal), disassembly
  Remote control valve (pedal), maintenance standard
  Rubber track, installing
  Rubber track, removing
  Rupture valve, replacing (boom cylinder)
  Rupture valve, replacing (dipper arm cylinder)
  Seat, replacing
  Service history (included in the respective Operator’s manual), fill in.
  Servo pump, replacing
  Silencer, replacing
  Solenoid valve, inspection
  Solenoid valve, replacing
  Solenoid valve, troubleshooting
  Speaker, replacing
  Spring package, disassembly
  Spring package, measurement of wear
  Sprocket, measurement of wear
  Sprocket, replacing one
  Starter motor, replacing
  Straight traveling performance
  Swing bath grease, lubricate
  Swing motor relief valve, replacing
  Swing motor, disassembly assembly
  Swing motor, maintenance standard
  Swing ring gear bearing, lubricate
  Swing speed
  Test-run and check
  The machine, check for external damages
  Thermostat, checking
  Thermostat, replacing1
  Thermostat, replacing2
  Tools & equipment
  Top roller, measurement of wear
  Top roller, replacing one
  Track chain assembly, installing
  Track chain assembly, removing
  Track chain, measurement of wear
  Track gearbox oil level, check
  Track gearbox, assembly
  Track gearbox, disassembly
  Track gearbox, maintenance standard
  Track gearbox, replacing cover
  Track guard, replacing one
  Track link, dimension
  Track links, replacing
  Track motor gearbox, changing oil
  Track motor relief valve, replacing
  Track motor, disassembly
  Track recoil spring (tensioner) assembly, replacing
  Track running speed
  Track shoe bolts (optional equipment), check
  Track shoe, replacing one
  Track tension condition, check
  Track tension cylinder, replacing
  Track unit, replacing
  Track, adjusting track sag
  Travel Speed
  Turbocharger, checking1
  Turbocharger, checking2
  Turbocharger, inspection1
  Turbocharger, inspection2
  Turbocharger, replacing1
  Turbocharger, replacing2
  Valves, adjusting1
  Valves, adjusting2
  VCADS Pro, connecting problems
  VCADS Pro, logged errors, read off
  V-ECU, MID 187, changing non-Programd ECU
  V-ECU, MID 187, changing pre-Programd ECU
  Washer fluid level, check1
  Washer fluid level, check2
  Waste gate, testing
  Water hoses, checking
  Water separator filter element, change
  Water separator, check drain1
  Water separator, check drain2
  Water valve, replacing
  W-ECU, MID142, changing non-Programd ECU
  W-ECU, MID142, changing pre-Programd ECU
  Windscreen flusher pump, replacing
  Wiring diagram SCH30-1
  Wiring diagram SCH30-2

Safety

• Cautions during operation
  CE-marking, EMC-directive
  Checklist after a fire or heat exposure
  Decontamination
  Environmental handling for the future
  Environmentally hazardous fluids
  Environmentally safe handling
  Fire prevention measures
  General precautions
  Health hazards with paint, plastics and rubber
  Move and operate machine safely
  Preparations for work
  Safety concerns everybody!
  Safety rules when servicing
  Safety when handling oils and fuel
  Safety when handling the machine
  Safety when using lifting equipment
  Safety when working with air conditioning refrigerant
  Safety when working with batteries
  Safety when working with hydraulic systems
  Starting with booster batteries
  Waste handling
  Working in environmentally contaminated areas

Service Bulletins

• Attachment shims for clearance adjustment of pin joint
  Battery maintenance guideline for long term stock machines
  Engine speed control switch
  Fuel sampling, method
  Key pad
  Maintenance of Stored Machines
  New product1
  New product2
  New software for Anti-theft system 3rd pin code
  New software for tiltrotator operation
  New software, V-ECU
  New software, V-ECU1
  New TechTool VCADS Pro interface
  Portable refillable O-ring kits
  Reporting of product misuse & near-miss report
  Volvo Product incident accident report & Interview Form

Specifications

• 2-pump flow selector valve
  Air conditioning unit, specifications
  Alternator, specifications
  Battery disconnect switch, specifications
  Battery, specifications
  Boom cylinder, specifications
  Boom slew cylinder, description
  Boom slew cylinder, specifications
  Boom, specifications
  Bucket cylinder, specifications
  Center passage, specifications
  Change capacities
  Check valve, specifications1
  Check valve, specifications2
  Control lockout lever switch, specifications
  Coolant with freezing and corrosion protection
  Coolant
  Cooling system, specification1
  Cooling system, specification2
  Cooling system, tightening torques1
  Cooling system, tightening torques2
  Counterweight, specifications1
  Counterweight, specifications2
  Counterweight, tightening torques
  Dipper arm cylinder, specifications
  Dipper arm, specifications
  Dozer blade cylinder, specifications
  Dozer blade, specifications
  Electric horn, specifications
  Electrical system, specifications
  Engine, specifications1
  Engine, specifications2
  Engine, tightening torques1
  Engine, tightening torques2
  Frame and track unit, specifications
  Fuel filler pump, specifications
  Fuel level sensor, specifications
  Fuel system, specifications1
  Fuel system, specifications2
  Fuel tank, specifications
  Hour counter, specifications
  Hydraulic oil cooling system, specifications
  Hydraulic oil tank, specifications
  Hydraulic oil
  Hydraulic pump, specifications
  Inlet and exhaust system, tightening torques1
  Inlet and exhaust system, tightening torques2
  Line rupture valve (boom arm), specifications
  Lubrication system, specifications1
  Lubrication system, specifications2
  Lubrication system, tightening torques
  MA9109 Quickfit solenoid valve, specifications
  Machine weight, specifications
  Main control valve, specifications
  Measurement conversion tables
  Overload warning pressure switch, specifications
  Pressure accumulator, specifications
  Proportional solenoid valve, specifications
  Radio with CD and MP3 player, specifications
  Relay, specifications
  Remote control valve (Lever), specifications
  Remote control valve (pedal), specifications
  Rotating beacon, specifications
  Rubber tracks
  Solenoid valve, specifications
  Solenoid valve, specifications1
  Standard tightening torques
  Start switch, specifications
  Starter motor, specifications
  Swing motor, specifications
  Swing ring gear, specifications
  Tightening torque, fuel system1
  Tightening torque, fuel system2
  Tightening torque, specifications
  Tightening torque, specifications1
  Tightening torque, specifications2
  Tightening torques
  Tightening torques1
  Tightening torques2
  Tightening torques3
  Track motor, specifications
  Track shoes
  Travel alarm, specifications
  Undercarriage, tightening torque
  Valve system specifications
  Wiper motor, specifications
  Wireless control unit W-ECU, specification
  Work lights and extra lights, specifications

Time Guide and Special tools

• RM Compaction ABG Time Guide
  RM Compaction Time guide
  RM Paving Systems ABG Time Guide
  Special tool catalog
  Special Tools Recommendations
  Time Guide Current generation
  Time Guide Old generation
  Time Guide Previous generation

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