Volvo ECR58 Parts and Service Repair Manual PDF

Volvo ECR58 Parts and Service Repair Manual PDF

Size: 108.87 MB
Language: English
Make: Volvo
Machine: Excavator
Document: Parts Catalog, Service Repair Manual, Wiring Diagram
Model: Volvo ECR58
Page: 4636 Pages

Detail Contents:
1 Volvo ECR58
Description

• 2 stage port relief valve, adjustment
  2 stage port relief valve, description1
  2 stage port relief valve, description2
  Actuator, foot face driver1
  Actuator, foot face driver2
  Air cleaner restriction switch, description
  Air conditioning unit, description1
  Air conditioning unit, description2
  Air distribution, description
  Air pre-heater, description
  Alternator, description
  Auxiliary start
  Basic check
  Battery disconnector switch, description1
  Battery disconnector switch, description2
  Battery disconnector switch, specifications
  Battery, description
  Boom holding valve, description
  Bottom roller, description
  Camshaft, description
  Center passage, description
  Center passage, troubleshooting
  Checking electrical cabling and connectors
  Coil resistor1
  Coil resistor2
  Cold start device, description
  Collection of basic data
  Compressor
  Condenser
  Connectors, configuration
  Control pattern selector valve, description
  Coolant temperature sender for needle gauge, description
  Crankshaft, description
  Cylinder block, description
  Cylinder head, description
  Cylinder, description
  Cylinder, inspection and maintenance standard
  Cylinder, troubleshooting
  DC current measurement
  DC voltage measurement
  Diagnosis for malfunction symptoms
  Digging unit, description
  Diode check procedure
  Drying filter
  Electric horn, description
  Electrical system, description
  Electrical system, special instructions for servicing electronic components
  Electrical system, special instructions for servicing, action when working on machine
  Electrical system, special instructions for servicing, electrical components, alternator and charging regulator
  Electrical system, special instructions for servicing, electrical components, batteries
  Electrical system, special instructions for servicing, general
  Engine oil pressure switch, description
  Engine start and stop circuit
  Engine timing gear, description
  Engine, description
  Engine, tightening torque
  Evaporator1
  Evaporator2
  Examples, hydraulic system
  Examples, power transmission
  Expansion valve
  Flow control valve, description
  Fuel filler pump, description
  Fuel injection nozzle
  Fuel injection pump, description
  Fuel level sender for needle gauge, description
  Fuel lines, description
  Fuel system, description
  Fuel tank, description
  Fuse box, description1
  Fuse box, description2
  Hydraulic circuits, ports
  Hydraulic components, description
  Hydraulic components, location Figure 1
  Hydraulic components, location Figure 2
  Hydraulic components, location Figure 3
  Hydraulic components, location
  Hydraulic diagram, schematic
  Hydraulic lines, return piping
  Hydraulic quickfit, description
  Hydraulic tank, description
  Idler, description
  Idler, description1
  Injectors, description
  Instrument panel, description
  Instrument panel, electrical circuit
  Instrument panel, operation
  Intake and exhaust system, description
  Line rupture valve (boom arm), description
  Line rupture valve (boom arm), hydraulic circuit
  Line rupture valve (boom), troubleshooting
  Line rupture valve relief pressure, adjustment
  Location of components
  Lubricating system, description
  Main control valve, description
  Main relief valve, description
  Main spool, description
  Maintenance standards
  Measuring components
  Overload warning pressure switch, description
  Pistons, description
  Port relief valve, description
  Power transmission, description
  Precautions when handling plug connectors
  Precautions
  Preheating relay, description
  Preheating system, description
  Pressure accumulator, description
  Pressure compensation valve, description
  Pressure relief valve, troubleshooting
  Pump, description
  Pump, troubleshooting
  Quickfit system, operation
  Radiator, description
  Radio with tape player, description
  Receiver drier, changing
  Recommended lubricants
  Refrigerant hoses
  Regeneration valve, description
  Relay and relay box, description1
  Relay and relay box, description2
  Relay and relay box, description3
  Remote control valve (dozer blade), description
  Remote control valve (Lever), description
  Remote control valve (Lever), troubleshooting
  Remote control valve (pedal), description
  Remote control valve (pedal), troubleshooting
  Resistance measurement
  Rotating beacon, description
  Rotator (X3 Line option), description
  Rotator (X3 Line option), hydraulic circuits and principle of operation
  Safety limit switch, description
  Safety start relay, description
  SE2303, description and measuring
  SE2307, description and measuring
  SE2502, description and measuring
  SE2606, description and measuring
  SE2701, description and measuring
  Selection of track shoes
  Service positions
  Slew flow control valve, description
  Slew motor, troubleshooting
  Slow blow fuse, description
  Solenoid valve, description
  Special tools for troubleshooting
  Special tools
  Start switch, description
  Starter motor, description
  Starting engine with booster cables
  Stop solenoid, description
  SW2701, description and measuring
  SW9161, description and measuring
  SW9162, description and measuring
  Swing motor, description
  Swing ring gear, description
  Thermostat
  Three point relay
  Top roller, description
  Track chain, description1
  Track chain, description2
  Track gearbox, description
  Track gearbox, precautions for operation
  Track gearbox, troubleshooting
  Track motor, description
  Track motor, operating checks
  Track motor, precautions for operation
  Track motor, tools
  Track motor, troubleshooting
  Travel alarm pressure switch, description
  Travel alarm, description
  Troubleshooting chart
  Troubleshooting, assistant devices
  Troubleshooting, diagnosing procedure
  Troubleshooting, general
  Undercarriage, description
  V-ECU function, auto return to idle
  V-ECU function, boom offset
  V-ECU function, fuel cutoff solenoid drive
  V-ECU function, preheating
  V-ECU function, proportional control
  V-ECU function, quickfit
  Vehicle control unit V-ECU, functional description
  Warning buzzer, description
  Water temperature switch for indicator, description
  Windscreen wiper, components location
  Windscreen wiper, description
  Wiper motor, description
  Work lights and extra lights, description
  X1 Line, description

Diagrams

• Components, list and positions1
  Components, list and positions2
  Control pattern selector valve, hydraulic circuits
  Electrical circuit, air conditioner heater
  Electrical symbols and designations
  Explanation of wiring diagrams
  Grounding points (frame connections)
  Hydraulic circuits, arm
  Hydraulic circuits, boom lower
  Hydraulic circuits, boom raise
  Hydraulic circuits, boom slew (switch operated)
  Hydraulic circuits, bucket
  Hydraulic circuits, dozer blade
  Hydraulic circuits, neutral
  Hydraulic circuits, slew
  Hydraulic circuits, standard1
  Hydraulic circuits, standard2
  Hydraulic circuits, travel (low auto shift)
  Hydraulic circuits, with option components1
  Hydraulic circuits, with option components2
  Hydraulic diagram, X1 line
  Positive feed
  Wiring diagram SCH01-2
  Wiring diagram SCH02-1
  Wiring diagram SCH02-2
  Wiring diagram SCH03-1
  Wiring diagram SCH03-2
  Wiring diagram SCH03-3
  Wiring diagram SCH04
  Wiring diagram SCH05-1
  Wiring diagram SCH05-2
  Wiring diagram SCH06-1
  Wiring diagram SCH06-2
  Wiring diagram SCH07-1
  Wiring diagram SCH07-2
  Wiring diagram SCH07-3
  Wiring diagram SCH08-1
  Wiring diagram SCH08-2
  Wiring diagram SCH09-1
  Wiring diagram SCH09-2
  Wiring diagram SCH09-3
  Wiring diagram SCH09-4
  Wiring diagram SCH10-1
  Wiring diagram SCH10-2
  Wiring diagram SCH011
  Wiring diagram SCH22
  Wiring diagram SCH25
  Wiring diagrams

Installation Instructions

• 380mm Shoe-steel U-C
  400mm Shoe-steel U-C
  Anti theft device, installing new
  Anti-theft
  Arm piping with Q-fit1
  Arm piping with Q-fit2
  Arm piping
  Boom piping1
  Boom piping2
  Care Track1
  Care Track2
  FOG (Falling Object Guard), installing new
  FOPS level2
  Grapple piping1
  Grapple piping2
  Hose rupture valve Boom
  Hose rupture valve
  Long arm 1.94m-1
  Long arm 1.94m-2
  Piping clamp for Q-fit
  Piping clamp
  Q-F piping for 1.94m arm double type
  Quick fit piping on boom, installing new
  Quick fit, installing new
  Quickfit HYD
  Quickfit HYD1
  Radio-Cassette
  Rotating beacon, installing new
  Rotating Beacon
  Rupture Valve
  Safety net, installing new
  Speed control Auto Decelation
  Thumb, quick attachment, installing new
  Thumb, standard bucket, installing new
  Track assembly, installing new
  Travel Alarm
  Work light rear, installing new
  Work Light1
  Work Light2
  X3 piping long arm
  X3 piping standard arm1
  X3 piping standard arm2

Parts Manual

• Air conditioning line, cooling and heater 1
  Air conditioning line, cooling and heater
  Air conditioning unit, cooling and heater
  Air duct in cabin and cabin floor 1
  Air duct in cabin and cabin floor
  Alternator with assembling details
  Antitheft system
  Attachment bracket, quickfit 1
  Attachment bracket, quickfit 8292430
  Attachment bracket, quickfit
  Back-up warning unit
  Battery with assembling details
  Belt transmission
  Boom and grease piping
  Boom cylinder
  Boom swing cylinder
  Boom swing system
  Bottom roller 1
  Bottom roller
  Bucket 1
  Bucket 2
  Bucket 3
  Bucket 4
  Bucket 5
  Bucket cylinder
  Bucket
  Bucket6
  Cab mount 1
  Cab mount 2
  Cab mount
  Cabin floor 8278703 SN 12694-13393
  Cabin floor
  Cable and wire harness, instrument panel 1
  Cable and wire harness, instrument panel
  Cable and wire harness, main
  Cable harness, engine
  Cable harnesses, cab
  Cables, battery
  Camshaft
  Cassette radio recorder with mounting details 1
  Cassette radio recorder with mounting details
  Connecting rod and piston
  Control links, dozer blade
  Control valve with fitting parts.
  Cooling fan mounting
  Cooling system 8278697,8278698
  Counterweights 1
  Counterweights
  Cowl frame, cover and hood 1
  Cowl frame, cover and hood
  Cowl frame
  Crankshaft
  Cylinder block
  Cylinder head
  Decal, inner location
  Decal, outer location
  Decal, Volvo Emblem
  Decals
  Dipper arm and grease piping with piping seat 1
  Dipper arm and grease piping with piping seat
  Dipper arm cylinder
  Door, operator’s cab 1
  Door, operator’s cab
  Dozer blade cylinder
  Dozer blade
  Electrical distribution box 8278703 SN -13393
  Electrical distribution box
  Electrical relay
  Electrical sensor
  Engine mount
  Engine
  Exhaust manifold
  Exhaust system
  Fan drive
  Flywheel housing
  Flywheel
  Fops, protecting equipment
  Front idler 1
  Front idler 2
  Front idler
  Fuel filling pump
  Fuel pipe – Fuel tank
  Fuel pipes, fuel injec.pump-fuel filter
  Fuel pipes-injector
  Fuel tank with fitting parts
  Grading bucket 1
  Grading bucket 2
  Grading bucket
  Hatches under engine, hydr.pumps, cooler, m.valve and fuel tank.
  Heating line 1
  Heating line
  Horn
  Hydraulic lines bracket-quickfit, rotator, hose repture
  Hydraulic oil tank
  Hydraulic pump
  Hydraulic system, attachment line
  Hydraulic system, control valve to boom and swing
  Hydraulic system, dozer blade front
  Hydraulic system, return lines
  Hydraulic system, suction line
  Injection pump 1
  Injection pump 2
  Injection pump
  Injector
  Inlet manifold
  Inlet system 8278696
  Instrument panel, control panel 1
  Instrument panel, control panel 8278703 SN 12694-13393
  Instrument panel, control panel
  Instrument panel, warning unit and information unit
  Key system
  Lifting eye 1
  Lifting eye
  Lighting, front
  Linkage for no bucket
  Links to boom
  Links to bucket 8282735,8284745,8284749,8284750,8284751,8284752,84753
  Links to connecting rod
  Links to dipper arm 8278731,8278733,8279157,8279158,8287960,8287961
  Lubricating oil system
  Main control valve 1
  Main control valve 2
  Main control valve
  Oil sump
  Operator seat with fitting parts 1
  Operator seat with fitting parts
  Operator’s cab 1
  Operator’s cab 2
  Operator’s cab SN 12694-13393
  Operator’s cab
  Operator’s seat 1
  Operator’s seat 8278705, 8278706, 8291431, 8293044, 8293045, 8294949
  Operator’s seat
  Potentiometer 8281088 SN 10977-
  Product identification plate
  Protecting plate
  Protective plate for travel motor
  Pump gearbox with assembling parts
  Pump installation
  Quickfit, mechanical 11839695
  Radiator
  Rear view mirror
  Regulator, hydraulic pump
  Remote control valve pedal with fitting parts
  Remote control valve pedal, travel motor
  Repair kits for engine
  Rocker arm
  Rotating beacon
  Servo hydraulics, hammer hydr. on base machine
  Servo system, auto deceleration
  Servo system, changing lever function 8279166,8286119
  Servo system, changing lever function
  Servo system, control valve piping.
  Servo system, control valve to remote control valve pedal
  Servo system, control valve to remote control valve
  Servo system, control valve to solenoid valve and swing motor.
  Servo system, hammer and shear
  Servo system, remote control valve
  Servo system, travel alarm
  Speed control 1
  Speed control
  Sprocket
  Starter motor, mounting
  Sun visor interior
  Swing motor with mounting parts
  Swing motor
  Swing system
  Switch, Auto Idle
  Switch, quickfit control
  Switch
  Thermostat housing 1
  Thermostat housing
  Timing gear casing
  Timing gear
  Tools
  Top roller
  Travel gearbox
  Travel motor with mounting parts
  Travel motor
  Turning joint line, control valve to turning joint
  Turning joint line, turning joint to travel motor
  Turning joint, mounting
  Turning joint
  Undercarriage frame
  Undercarriage, spring package
  Undercarriage, track guards 8278729,8278832,8286386,8295201
  Undercarriage, track with shoes 1
  Undercarriage, track with shoes 2
  Undercarriage, track with shoes
  Upper frame
  Valve cover
  Windows
  Windshield washer 8278703,8289612,8278696
  Windshield wiper
  Windshield
  Work lights, extra
  Working hydraulic, boom cylinder
  Working hydraulic, boom rupture valve mount
  Working hydraulic, boom rupture
  Working hydraulic, covers
  Working hydraulic, dipper arm cylinder on boom.
  Working hydraulic, dipper arm rupture valve mount.
  Working hydraulic, dipper arm rupture
  Working hydraulic, hammer and shear for boom
  Working hydraulic, hammer and shear for dipper arm
  Working hydraulic, quick fit on boom
  Working hydraulic, quick fit on dipper arm
  Working hydraulic, quick fit on upper frame
  Working hydraulic, slope and rotator on boom
  Working hydraulic, slope and rotator on dipper arm
  Working hydraulic, slope and rotator on upper frame
  Working hydraulics, grab system on work equipment
  Working lamp on boom

Repair

• 2 stage port relief valve, adjustment
  2 stage port relief valve, disassembly and assembly
  Adjusting operation
  Alternator, inspection
  Battery, charging
  Boom holding valve, disassembly and assembly
  Bottom roller, measurement of wear
  Bottom roller, removal and installation
  Bushing general, replacing
  Cab, installation
  Cab, removal
  Cautions during operation
  CE marking and declaration of conformity
  Center passage, assembly
  Center passage, disassembly
  Center passage, maintenance standard
  Center passage, tools
  Check the static brake torque
  Coasting left and right swing
  Compression pressure inspection
  Control pattern selector valve, mode setting method
  Coolant, checking anti-freeze resistance
  Counterweight, installation
  Counterweight, removing 1
  Counterweight, removing
  Creeping of hydraulic cylinder
  Cylinder speed
  Cylinder, assembly
  Cylinder, disassembly
  Cylinder, removal and installation
  Cylinder, tools
  Digging unit, maintenance standard
  Engine control
  Engine mounting
  Fan belt and or alternator belt, checking and adjusting tension
  Flexible coupling
  Flow control valve, disassembly and assembly
  General precautions 1
  General precautions
  Hydraulic pressure, measuring and adjustment
  Idler, installation
  Idler, measurement of wear
  Idler, removal
  Load check valve, disassembly and assembly
  Load sensing check valve, disassembly and assembly
  Main relief valve, disassembly and assembly
  Main spool, disassembly and assembly
  Measuring condition
  Measuring of swing bearing clearance
  Move and operate machine safely
  Periodic inspection and maintenance procedure
  Periodic maintenance
  Port relief valve pressure, measuring and adjusting
  Port relief valve, disassembly and assembly
  Preparations for work
  Pressure compensation valve, disassembly and assembly
  Pump, adjustment
  Pump, assembly
  Pump, disassembly
  Pump, maintenance standard
  Pump, tools
  Regeneration valve, disassembly and assembly
  Remote control valve (Lever), maintenance standard
  Remote control valve (Lever), removal installation
  Remote control valve (Lever), repair procedures
  Remote control valve (pedal), assembly
  Remote control valve (pedal), disassembly
  Remote control valve (pedal), maintenance standard
  Rubber track, installing
  Rubber track, removing
  Safety concerns everybody!
  Servo hydraulic pressure, adjustment
  Shim adjustment method
  Slew flow control valve, disassembly and assembly
  Slew ring gear, installation
  Slew ring gear, removal
  Solenoid valve, disassembly and assembly
  Solenoid valve, inspection
  Solenoid valve, troubleshooting
  Spring package, disassembly
  Spring package, measurement of wear
  Sprocket, installation
  Sprocket, measurement of wear
  Sprocket, removal
  Straight traveling performance
  Superstructure, installation
  Superstructure, removal
  Swing motor, disassembly assembly
  Swing motor, maintenance standard
  Swing speed
  Tools & equipment
  Top roller, installation
  Top roller, measurement of wear
  Top roller, removal
  Top roller, replacing one
  Track chain, installation
  Track chain, measurement of wear 1
  Track chain, measurement of wear
  Track chain, removal
  Track gearbox, assembly
  Track gearbox, disassembly
  Track gearbox, maintenance standard
  Track guard, replacing one
  Track links, replacing
  Track motor, assembly
  Track motor, disassembly
  Track running speed
  Track shoe, replacing one
  Track, adjusting track sag 1
  Track, adjusting track sag
  Travel Speed
  Valves, adjusting

Service Bulletins

• Additional counterweight
  Adjustable X1 flow control
  Air conditioning compressor mounting bolt
  Air conditioning evaporator
  Air conditioning heater valve
  Air conditioning switch
  Air conditioning unit, blower motor
  Arm rest latch improvement
  Boom offset
  Boom support, pivot play
  Bottom roller improvement
  Cab door latch
  Cluster (engine overheating indication)
  Compensator spool
  Cylinder head gasket
  Dozer blade valve
  Expansion tank, improvement Q
  Expansion tank, improvement
  Flow control valve clogging
  Fuel filter bracket
  Fuel sampling, method
  Hose leakage
  Left console support, improvements
  Maintenance of Stored Machines
  Master switch change
  Muffler cracks
  New air cleaner bracket
  New coolant
  New horn
  New product
  New Radio Antenna
  New slew ring gear seal
  New TechTool VCADS Pro interface
  Option anti-theft, instruction
  Prevent high piloting pressure
  Quickfit solenoid valve
  Radiator coolant leakage
  Reporting of product misuse & near-miss report
  Rubber track improvement
  Slew motor improvement
  Speaker change
  Swing ring gear seal improvement
  Swing valve, improvements
  Throttle cable
  Travel alarm
  Travel kit for improved controllability
  Turning joint internal leakage
  V-ECU failure
  Volvo Product incident accident report & Interview Form
  Wire harness, improvement
  X1 option line back pressure improvement

Special Tools, Misc

• GRD G700B LabourTimeGuide
  RM Compaction ABG Time Guide
  RM Compaction Time guide
  RM Paving Systems ABG Time Guide
  Special tools recommendations
  Time Guide Currrent generation
  Time Guide Old generation
  Time Guide Previous generation

Specifications

• Air cleaner restriction switch, specifications
  Air conditioning unit, specifications1
  Air conditioning unit, specifications2
  Air preheater, specifications
  Alternator, specifications
  Battery disconnector switch, specifications
  Battery, specifications
  Cab, specifications
  Coolant temperature sender for needle gauge, specifications
  Cooling system, specifications
  Cooling system, specifications1
  Cylinder, specifications
  Electric horn, specifications1
  Electric horn, specifications2
  Electrical system, specifications
  Engine oil pressure switch, specifications
  Engine, specifications
  Engine, specifications1
  Frame and track unit, specifications
  Fuel filler pump, specifications
  Fuel injection pump, specifications
  Fuel injection pump, specifications1
  Fuel level sender for needle gauge, specifications
  Fuel system, specifications
  Fuse box, specifications1
  Fuse box, specifications2
  Hydraulic oil, specifications
  Hydraulic pump, specifications
  Hydraulic tank, specifications
  Injectors, specification
  Injectors, specification1
  Instrument panel, specifications
  Line rupture valve (boomarm), specifications
  Lubrication system, specifications
  Lubrication system, specifications1
  Main control valve, specifications1
  Main control valve, specifications2
  Measurement conversion tables
  Overload warning pressure switch, specifications
  Preheating relay, specifications
  Pressure accumulator, specifications
  Relays, specification
  Relays, specification1
  Relays, specification2
  Remote control valve (Lever), specifications
  Remote control valve (pedal), specifications
  Safety limit switch, specifications
  Safety start relay, specifications
  Slow blow fuse, specifications
  Solenoid valve, specifications
  Standard tightening torques
  Starter motor, specifications
  Swing motor, specifications
  Swing ring gear, specifications
  Track gearbox, specifications
  Track motor, specifications
  Travel alarm pressure switch, specifications
  Travel alarm, specifications
  Undercarriage, tightening torque
  Valve system specifications
  Valve system specifications1
  Warning buzzer, specifications
  Wiper motor, specifications
  Work lights and extra lights, specifications

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