Volvo ECR38 Excavator Service Repair Manual PDF

Volvo ECR38 Excavator Service Repair Manual PDF

Size: 56.98 MB
Language: English
Make: Volvo
Machine: Excavator
Document: Service Repair Manual, Electrical Diagram, Hydraulic Diagram
Model: Volvo ECR38
Page: 4008 Pages

Detail Contents:
1.ECR28 ECR38
Descriptions

• Alternator, description
  Antitheft device, first activation of a new A-ECU
  Automatic kick-down
  Battery, description
  Cab, description
  Cable and component marking explanations
  Camshaft, description
  CareTrack W-ECU, description
  Components list electr
  Counterweight, description
  Crankshaft, description 1
  Crankshaft, description
  Cylinder block, description
  Cylinder head, description
  Description, general
  Electrical symbols and designation
  Engine, description 1
  Engine, description
  Exploded view, cylinder block
  Exploded view, cylinder head
  Fuel filter, description
  Fuel injection nozzle
  Fuel injection pump, description
  Fuel pump, description
  Fuel system, description
  Fuel tank, description
  Fuel, recommendation
  Fuse box, description
  Gear motor, exploded view
  Gear train and camshaft, description
  General notes to be observe when working on power transmission assemblies
  Hydraulic components, storage and transport
  Hydraulic cylinders, dieseling
  Hydraulic oil cooler, description
  Hydraulic oil, description
  Hydraulic oil, storage and handling
  Hydraulic pump, description
  Hydraulic tank, description
  Infrared Thermometer
  Instrument panel, description
  Instrument panel, electrical circuit
  Instrument panel, operation
  Location of components
  Lubricants, specifications
  Lubricating system, description
  Main control valve, description
  Maintenance standards
  Oil pump, description
  Option anti-theft, instruction
  Pistons, description
  Product plate, description
  Return line filter – description and operation
  Service and maintenance
  Shuttle valve, swing brake
  Slew motor, break release valve
  Slew motor, description 1
  Slew motor, description
  Starter motor, description
  Starting engine with booster cables
  Swivel joint, description
  Tightening torque
  Timing gear, description 1
  Timing gear, description
  Towing, measures
  Transporting and lifting the machine
  Travel motor, description
  Travel motor, exploded view
  Troubleshooting chart engine
  Undercarriage, description
  Valve cover, description and operation
  Valve mechanism, description

Diagrams

• Hydraulic circuit (EU)
  Hydraulic circuit (US)
  Hydraulic circuit, accessories
  Hydraulic circuit, boom
  Hydraulic circuit, bucket
  Hydraulic circuit, dipper arm
  Hydraulic circuit, dozer blade
  Hydraulic circuit, slewing gear and offset
  Hydraulic circuit, travel motors
  Hydraulic diagram 1
  Hydraulic diagram 2
  Hydraulic diagram 3
  Hydraulic diagram 4
  Hydraulic diagram 5
  Hydraulic diagram 6
  Hydraulic diagram 7
  Hydraulic diagram 8
  Hydraulic diagram 9
  Hydraulic diagram 10
  Hydraulic diagram, component list 2
  Hydraulic diagram, component list 3
  Hydraulic diagram, component list 4
  Hydraulic diagram, component list 5
  Hydraulic diagram, component list 6
  Hydraulic diagram, component list 7
  Hydraulic diagram, component list 8
  Hydraulic diagram, component list 9
  Hydraulic diagram, component list 10
  Hydraulic diagram, component list
  Hydraulic diagram, control pattern selector valve
  Hydraulic diagram, swing system
  Wiring diagram 1
  Wiring diagram 2
  Wiring diagram 3
  Wiring diagram 4
  Wiring diagram 5
  Wiring diagram 6
  Wiring diagram 7
  Wiring diagram 8
  Wiring diagram 9
  Wiring diagram, cab and accessories
  Wiring diagram, electronic system
  Wiring diagram, engine part
  Wiring diagram, general 1
  Wiring diagram, general 2
  Wiring diagram, hydraulic system
  Wiring diagram, safety and service
  Wiring diagram, working lights

Repair

• Adjusting operation
  Adjusting the Track Tension
  Adjustment of secondary valves
  Air cleaner, description
  Air cleaner, installing
  Air cleaner, removing
  Alternator, inspection
  Alternator, installing
  Alternator, removing
  Assembling the crawler track
  Assembling the guide sprocket
  Assembling the rubber track
  Assembling the superstructure
  Assembling the top roller
  Assembling the track roller
  Assembling the travel motor
  Auto idling device, description
  Automatic idling device, installing
  Automatic idling device, removing
  Batteries, replacing
  Battery condition, check
  Bucket cylinder, installation
  Bucket cylinder, removal
  Cab door, changing door catch
  Cab, installing
  Cab, removing
  Checking the hydraulic oil level 1
  Checking the hydraulic oil level
  Cleaning of the machine
  Cleaning the oil cooler
  Cold start device, description
  Compression pressure inspection
  Coolant pump, installing
  Coolant pump, removing
  Coolant, changing 1
  Coolant, changing
  Cooling system, description
  Cooling system, disassembly assembly
  Cooling system, flushing
  Cooling system, maintenance
  Counterweight, fitting
  Counterweight, removing
  Cylinder block, disassembly and assembly
  Cylinder block, parts inspection and measurement
  Cylinder head, disassembly assembly
  Cylinder head, parts inspection and measurement
  Cylinder speed
  Dimensions
  Door, replacing
  Electronic system troubleshooting guide 2
  Electronic system troubleshooting guide
  Engine hood, installing
  Engine hood, removing
  Engine mounting
  Engine mounts, removing
  Engine mounts, replacing
  Engine, air cleaner maintenance 1
  Engine, air cleaner maintenance
  Engine, changing oil and filter
  Engine, installing
  Engine, removing
  Exhaust system, description
  Fan belt and or alternator belt, checking and adjusting tension 1
  Fan belt and or alternator belt, checking and adjusting tension
  Fan belt and or alternator belt, replacing
  FR pressure control valve, checking and adjusting
  Fuel filter water separator, description
  Fuel filter, replacing
  Fuel injection pump, disassembly and assembly
  Fuel level, checking
  Fuel line, water separator, check and drain
  Fuel line, water separator, check and drain1
  Fuel lines, description
  Fuel pump, installing
  Fuel pump, removing
  Fuel tank, installing
  Fuel tank, removing
  Gear train and camshaft, disassembly and assembly
  Gear train and camshaft, parts inspection and measurement
  Heater core, replacing
  Hose rupture valve, installing new
  Hydraulic oil cooler, installing
  Hydraulic oil cooler, removing
  Hydraulic oil filter, replacing
  Hydraulic oil tank, changing oil
  Hydraulic oil tank, installing
  Hydraulic oil tank, removing
  Hydraulic pump, replacing
  Hydraulic swivel joint, installing
  Hydraulic swivel joint, removing
  Idling speed, checking and adjusting
  Injectors, description
  Instrument console, installing
  Instrument console, removing
  Instrument console, removing1
  Instrument control unit I-ECU, description
  Intake and exhaust system, description
  LS pressure relief valve, checking and adjusting
  Lubrication system, disassembly and assembly
  Lubrication system, parts inspection and measurement
  Main control valve, installation
  Main control valve, removal
  Measuring condition
  Operator’s seat, installing
  Operator’s seat, removing
  Others, standard tightening torque
  Paint and Finish
  Periodic inspection and maintenance procedure
  Periodic maintenance chart
  Periodic maintenance
  Pilot pressure, checking and adjusting
  Protecting screen, installing new
  Radiator, installing
  Radiator, removing
  Relays and fuses in engine compartment 1
  Relays and fuses in engine compartment
  Removing the crawler tracks
  Removing the guide sprocket 1
  Removing the guide sprocket
  Removing the rubber track
  Removing the superstructure
  Removing the top roller
  Removing the track roller
  Removing the travel motor
  Seat safety belt, replacing
  Service points
  Service position 2
  Service position 3
  Service positions
  Silencer, installing
  Silencer, removing
  Sprocket, measurement of wear
  Stand-by pressure
  Starter motor, installing
  Starter motor, removing
  Swing motor, installing 1
  Swing motor, installing
  Swing motor, removing
  Swing motor, replacing counterbalance valve
  Tests and adjustments of the power control
  Thermostat, replacing
  Track tension, adjusting
  Track tension, checking
  Travel gear, dismantling
  Travel gear, mounting
  Travel Speed
  V-ECU, replacing
  Vehicle control unit V-ECU, description

Service Bulletins

• Adjustable X1 flow control
  Boom
  Capilarity leakage at the hose crimpings
  Cylinder, improvement
  Engine Tier 3 introduction
  Fuel sampling, method
  Internal leakage dozer blade, tolerance
  Left console support, improvements
  Main control valve leakage
  Maintenance of Stored Machines
  Muffler, modification
  New coolant
  New dashboard
  New engine hood hinges
  New hydraulic pump pressure hose
  New product ECR28 – ECR38, Short-Radius
  New slew motor brake kit
  New starter switch
  Option anti-theft, instruction
  Pivot play tolerance and instruction
  Pump companion
  Reporting of product misuse & near-miss report
  roduct improvements
  Rotating beacon improvement
  Slew motor improvement
  Top roller, installation torque

Special tool catalog

• General
  Index
  Hooks
  1. Enviroment and Safety equipment
  2. Measuring equipment
  3. Tightening and Loosening tools
  4. Lifting equipment
  5. Pullers and Pressing equipment
  6. Drifts
  7. Guide pins and Guide sleeves
  8. Pliers
  9. Fixtures
  10. Tech Tool
  11. Spare parts

Specifications

• Alternator, specifications
  Battery, specification
  Bottom track roller, tightening torque
  Bucket, specifications
  Cab, specifications
  Capacities
  Conversion tables
  Cooling system, specifications
  Drive gear, tightening torque
  Electrical system, specifications
  Engine, specifications
  Frame, technical data
  Fuel injection pump, specifications
  Fuel system, specifications
  Fuel, lubricant and filling capacities
  Fuse box, specifications
  Hammer, specification
  Hydraulic cylinder specifications
  Hydraulic system, specifications
  Hydraulic tank, specifications’
  Instrument panel, specifications
  Slew motor, specifications
  Slewing ring, tightening torques
  Starter motor, specifications
  Technical data
  Top track roller, tightening torque
  Track motor, specifications
  VOLVO standard tightening torques
  Weights

Time Guide Current generation
Time Guide Old generation
Time Guide Previous generation

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