Volvo ECR145E L Excavator Service Repair Manual PDF

Volvo ECR145E L Excavator Service Repair Manual PDF

Size: 547.20 MB
Language: English
Make: Volvo
Machine: Excavator
Document: Service Repair Manual, Electrical Diagram, Hydraulic Diagram
Model: Volvo ECR145E L
Page: 6313 Pages

Detail Contents:
1 Volvo ECR145E
Description

• 0 General
  1 Standard Parts, Service
  2 Engine with Mounting & Equipment
  3 Elect. Warning, Information, Instruments
  4 Power Transmission
  7 Frame, Springs, Damping, Axle Suspension, Wheel-Track Unit
  8 Machinery House, Cab, Exterior Trim Parts
  9 Hydraulic, Digging, Handling, Grading Equipment, Misc

Diagrams

• Component designations
  Component list Alternator, batteries, capacitors, electronic units, voltage outlet
  Component list, fuses
  Component list, Heating coils
  Component list, lights
  Component list, Miscellaneous1
  Component list, Miscellaneous2
  Component list, motors
  Component list, relays1
  Component list, relays2
  Component list, sensors
  Component list, Solenoid valves1
  Component list, Solenoid valves2
  Component list, Switches
  Electrical symbols and designations
  Explanation of wiring diagrams
  Explanations to hydraulic diagram
  Hydraulic diagram, standard
  Hydraulic diagram, standard Fig 1
  Hydraulic diagram, with option components
  Hydraulic diagram, with option components Fig 1
  Hydraulic diagram, with option components Fig 2
  Wiring diagram SCH01-1
  Wiring diagram SCH01-2
  Wiring diagram SCH02
  Wiring diagram SCH03-1
  Wiring diagram SCH03-2
  Wiring diagram SCH04
  Wiring diagram SCH05-1
  Wiring diagram SCH05-2
  Wiring diagram SCH07-1
  Wiring diagram SCH07-2
  Wiring diagram SCH08-1
  Wiring diagram SCH08-2
  Wiring diagram SCH10
  Wiring diagram SCH11-1
  Wiring diagram SCH11-2
  Wiring diagram SCH12-1
  Wiring diagram SCH12-2
  Wiring diagram SCH13
  Wiring diagram SCH14-1
  Wiring diagram SCH14-2
  Wiring diagram SCH15-1
  Wiring diagram SCH15-2
  Wiring diagram SCH16-1
  Wiring diagram SCH16-2
  Wiring diagram SCH17-1
  Wiring diagram SCH17-2
  Wiring diagram SCH18
  Wiring diagram SCH20-1
  Wiring diagram SCH20-2
  Wiring diagram SCH21
  Wiring diagram SCH25
  Wiring diagram SCH30-1
  Wiring diagram SCH30-2
  Wiring diagram

Installation Instruction

• 1 pump double acting piping, installing new
  1 pump single acting piping, installing new
  Anti vandal kit, installing new
  Arm cylinder hose rupture protection piping, installing new
  Boom cylinder hose rupture protection piping with over load signal , installing new
  CareTrack, installing new1
  CareTrack, installing new2
  CareTrack, installing new3
  Diesel coolant heater 5 KW, installing new
  Engine heater 120V, installing new
  Engine heater 240V, installing new
  Hammer hydraulic option, installing new1
  Hammer hydraulic option, installing new2
  Hammer hydraulic option, installing new3
  Hammer hydraulic option, installing new4
  Hammer hydraulic option, installing new5
  Hammer shear arm piping, installing new1
  Hammer shear arm piping, installing new2
  Hammer shear arm piping, installing new3
  Oil leak line boom piping, installing new
  Oil leak line on base machine, installing new
  Quick fit piping on boom, installing new
  Rain shield front, installing new
  Rear view camera, installing new
  Slope Rot piping, 3.0m arm with X3
  Slope rotator piping on boom, installing new
  Travel alarm, installing new
  Work light extra, installing new
  Work light extra, installing new1
  X1 piping on 2.5m arm
  X3 in basic machine, installing new

Repair

• 0 General
  1 Standard Parts, Service
  2 Engine with Mounting & Equipment
  3 Elect. Warning, Information, Instruments
  4 Power Transmission
  7 Frame, Springs, Damping, Axle Suspension, Wheel-Track Unit
  8 Machinery House, Cab, Exterior Trim Parts
  9 Hydraulic, Digging, Handling, Grading Equipment, Misc

Safety

• Cautions during operation
  CE-marking, EMC-directive
  Checklist after a fire or heat exposure
  Decontamination
  Environmental handling for the future
  Environmentally hazardous fluids
  Environmentally safe handling
  Fire prevention measures
  Health hazards with paint, plastics and rubber
  Move and operate machine safely
  Safety concerns everybody!
  Safety rules when servicing
  Safety when handling oils and fuel
  Safety when handling the machine
  Safety when using lifting equipment
  Safety when working with air conditioning refrigerant
  Safety when working with batteries
  Safety when working with hydraulic systems
  Starting with booster batteries
  Waste handling
  Working in environmentally contaminated areas

Service Bulletins

• Biodiesel fuel for Volvo CE
  Check method on engine oil consumption
  DEF AdBlue AUS32 sampling, method
  ECU, functional check
  Exhaust gas pressure sensor before SCR SE2544
  Fuel sampling, method
  How to update software when programming fails
  Hydraulic hose assembly leakage handling
  Hydraulic system flushing method
  Improved pressure sensor installation
  Instrument cluster improvement
  Machine model
  Modification of CareTrack wire harness
  MY2017, EPA CARB legislation in North America, impact on aftermarket engines
  New AdBlue® DEF tank unit (FX1079 AdBlue® DEF quality, temperature and level sensor)
  New diesel auxiliary heater timer
  New fastener assortment
  New product
  New product1
  New product2
  New software for DPF change interval
  New TechTool VCADS Pro interface
  New X1 flow control scheme
  Oil analyses
  Oil sampling, method
  Oil sampling, sampling points
  Portable refillable O-ring kits
  Recommendations for Oil Sampling Intervals
  Reporting of product misuse & near-miss report
  Reports
  Routines for reporting cracks on Boom and Arm
  Serial number location on machine components
  Software versions for E-series
  Volvo Product incident accident report & Interview Form

Special Tools, Misc

• Inspection Program, Arrival Inspection EXC
  Inspection Program, Delivery Inspection EXC
  Inspection Program, Delivery Instructions EXC
  Inspection Program, Maintenance of Stored Machines EXC
  Service Program
  Special tool Manual
  Special Tools Recommendations
  Time Guide Current generation
  Time Guide Old generation
  Time Guide Previous generation

Specifications

• 3 way selector valve, specifications
  AdBlue® DEF information
  AdBlue® DEF
  Adjustable boom cylinder, specifications
  Adjustable boom, specifications
  Air conditioning unit, specifications
  Alternative fuels
  Alternator, specifications
  Battery, specifications
  Boom cylinder, specifications
  Boom, specifications
  Bucket cylinder, specifications
  Center passage, specifications1
  Center passage, specifications2
  Change capacities
  Control lockout lever switch, specifications
  Control pattern selector valve, specifications
  Coolant with freezing and corrosion protection
  Coolant
  Cooling fan rpm, specifications
  Cooling system, specifications
  Counterweight, specifications
  Counterweight, tightening torques
  Current pressure, specifications
  DC–DC converter, specifications
  Dipper arm cylinder, specifications
  Dipper arm, specifications
  Dozer blade cylinder, specifications
  Dozer blade, specifications
  Driver’s seat, specifications
  EGR system, tightening torques
  Electric horn, specifications
  Electrical system, specifications
  Engine – Pump control, specification
  Engine limp home switch, specifications
  Engine oil
  Engine, specifications
  Engine, tightening torques
  Frame and track unit, specifications
  Fuel system, specifications
  Fuel system, tightening torques
  Fuel
  Grease
  Hydraulic cooling fan control, specifications
  Hydraulic oil cooling system, specifications
  Hydraulic oil tank, specifications
  Hydraulic oil
  Hydraulic pressure, specifications
  Hydraulic pump, specifications
  Ignition switch, specifications
  Inlet and exhaust system, specification
  Inlet and exhaust system, tightening torques
  Keypad, specification
  Line rupture valve (arm), specifications
  Line rupture valve (boom), specifications
  Lower wiper motor, specifications
  Lubrication system, specifications
  Lubrication system, tightening torques
  Machine weight, specifications
  Main control valve, specifications
  Measurement conversion tables
  Preheating, specifications
  Pressure accumulator, specifications
  Proportional relief valve, specifications
  Proportional solenoid valve, specifications
  Proportional solenoid valve, specifications1
  Recommended hydraulic oil, specifications
  Recommended lubricants
  Relay, specifications
  Remote control valve (dozer blade), specifications
  Remote control valve (Lever), specifications
  Remote control valve (pedal), specifications
  Remote control valve (pedal), specifications1
  Rotating beacon, specifications
  Rotator pump, specifications
  Rubber pads
  Servo pump, specifications
  Solenoid valve for rotator
  Solenoid valve, specifications
  Solenoid valve, specifications1
  Standard tightening torques
  Starter motor, specifications
  Swing gearbox, specifications
  Swing motor, specifications1
  Swing motor, specifications2
  Swing ring gear, specifications
  Tightening torque Dozer blade
  Tightening torque, specifications
  Tightening torque, specifications1
  Tightening torque, specifications2
  Tightening torque, specifications3
  Tightening torques control pressure valve
  Tightening torques electronic proportional pedal
  Tightening torques Hydraulic lock
  Tightening torques other hydraulic equipment
  Tightening torques unit digging
  Track gearbox, specifications
  Track gearbox, specifications1
  Track motor, specifications
  Travel alarm, specifications
  Undercarriage, tightening torque1
  Undercarriage, tightening torque2
  Upper wiper motor, specifications
  Water separator, specifications
  Windscreen flusher pump, specifications
  Work lights and extra lights, specifications

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