Volvo EC480E L Excavator Service Repair Manual PDF

Volvo EC480E L Excavator Service Repair Manual PDF

Size: 248.15 MB
Language: English
Make: Volvo
Machine: Excavator
Document: Service Repair Manual, Electrical Diagram, Hydraulic Diagram
Model: Volvo EC480E L
Page: 6727 Pages

Detail Contents:
1 Volvo EC480E L
Description

• 0 General
  1 Standard Parts, Service
  2 Engine with Mounting & Equipment
  3 Elect. Warning, Information, Instruments
  4 Power Transmission
  7 Frame, Springs, Damping, Axle Suspension, Wheel-Track Unit
  8 Machinery House, Cab, Exterior Trim Parts
  9 Hydraulic, Digging, Handling, Grading Equipment, Misc

Diagrams

• Component designations
  Component list Alternator, batteries, capacitors, electronic units, voltage outlet
  Component list, fuses
  Component list, Heating coils
  Component list, lights
  Component list, Miscellaneous
  Component list, motors
  Component list, relays
  Component list, sensors
  Component list, Solenoid valves
  Component list, Switches
  Electrical symbols and designations
  Explanation of wiring diagrams
  Hydraulic diagram, standard Figure 1
  Hydraulic diagram, standard
  Hydraulic diagram, standard1 Figure 1
  Hydraulic diagram, standard1
  Hydraulic diagram, with option components Figure 1
  Hydraulic diagram, with option components Figure 2
  Hydraulic diagram, with option components
  Hydraulic diagram, with option components1 Figure 1
  Hydraulic diagram, with option components1 Figure 2
  Hydraulic diagram, with option components1
  Hydraulic diagram, with option components2 Figure 1
  Hydraulic diagram, with option components2 Figure 2
  Hydraulic diagram, with option components2
  Wire harness layout Figure 1
  Wire harness layout
  Wiring diagram SCH01-1
  Wiring diagram SCH01-2
  Wiring diagram SCH01-3
  Wiring diagram SCH02-1
  Wiring diagram SCH02-2
  Wiring diagram SCH02-3
  Wiring diagram SCH03-1
  Wiring diagram SCH03-2
  Wiring diagram SCH03-3
  Wiring diagram SCH04-1
  Wiring diagram SCH04-2
  Wiring diagram SCH05-1
  Wiring diagram SCH05-2
  Wiring diagram SCH05-3
  Wiring diagram SCH05-4
  Wiring diagram SCH07
  Wiring diagram SCH08-1
  Wiring diagram SCH08-2
  Wiring diagram SCH10
  Wiring diagram SCH11-1
  Wiring diagram SCH11-2
  Wiring diagram SCH12-1
  Wiring diagram SCH12-2
  Wiring diagram SCH13
  Wiring diagram SCH14-1
  Wiring diagram SCH14-2
  Wiring diagram SCH15
  Wiring diagram SCH16-1
  Wiring diagram SCH16-2
  Wiring diagram SCH17-1
  Wiring diagram SCH17-2
  Wiring diagram SCH18
  Wiring diagram SCH20-1
  Wiring diagram SCH20-2
  Wiring diagram SCH24
  Wiring diagram SCH30-1
  Wiring diagram SCH30-2
  Wiring diagram SCH30-3
  Wiring diagram

Installation Instruction

• 1 pump double acting piping, installing new
  2 pump double acting piping, installing new
  3.0m arm piping with X1
  CareTrack, installing new1
  CareTrack, installing new2
  CareTrack, installing new3
  CareTrack, installing new4
  CareTrack, installing new5
  CareTrack, installing new6
  CareTrack, installing new7
  Engine heater 120V, installing new
  Engine heater 240V, installing new
  FOG (Falling Object Guard), installing new
  FOG (Falling Object Guard), installing new1
  FOPS (Falling Object Protecting Structure), installing new
  Oil leak line on base machine, installing new
  Pre-cleaner oil bath type, installing new
  Quick fit piping on arm, installing new
  Quick fit piping on Base machine-UQF
  Quick fit piping on boom, installing new
  Quick fit piping on boom, installing new1
  Rain shield front, installing new
  Rear view camera, installing new
  Rear view mirror, installing new
  Slope rotator piping on arm, installing new
  Travel alarm, installing new
  X3 control, X3 valve proportional, installing new
  X3 in basic machine, installing new

Operator’s Information

• Accidents
  Accumulator, emergency operation
  Accumulator, handling
  Accumulator, pressure releasing
  AdBlue DEF information
  AdBlue DEF tank, draining
  AdBlue DEF, filling
  Air conditioning filter, cleaning and replacing
  Alarm texts
  Alternative fuels
  Arrival Inspection
  Audio system
  Automatic lubrication system
  Auxiliary heater
  Batteries, charging
  Battery disconnect switch
  Battery electrolyte level, check
  Before service, read
  Boom and dipper arm dimensions
  Boom float position, description
  Bucket teeth, replacing
  Buckets
  Cab door hinges, greasing
  Cab prefilter, cleaning and replacing
  Cab
  Cab1
  Cab2
  CareTrack with anti-theft
  CareTrack
  CE-marking, EMC-directive
  Change intervals
  Cleaning engine compartment
  Cleaning machine
  Climate control system
  Communication equipment, installation
  Control lockout system
  Control types for X1 and X3 operation
  Controls
  Coolant level, checking
  Coolant
  Coolant1
  Declaration of Conformity
  Delivery Inspection
  Delivery Instructions
  Demolition work
  Digging forces
  Dimensions
  Display unit
  Door
  Electrical distribution box
  Electrical system
  Electrical system1
  Emergency exit
  Emission compliance
  Engine air cleaner cover, cleaning
  Engine air cleaner primary filter, cleaning and replacing
  Engine air cleaner primary filter, replacing
  Engine air cleaner secondary filter, replacing
  Engine air cleaner secondary filter, replacing1
  Engine air cleaner
  Engine block heater
  Engine oil level, checking
  Engine oil
  Engine, specifications
  Engine
  Entering, leaving and climbing the machine
  Environmental requirements
  Equipment
  Excavator unit, greasing
  Excavator unit, greasing1
  Exhaust aftertreatment system, alarms requiring special actions
  Exhaust aftertreatment system
  Fire extinguisher, location
  Fire prevention
  Foreword1
  Foreword2
  Fuel system, bleeding
  Fuel, filling
  Grease
  Ground pressure
  Hammer
  Handling hazardous materials
  Handling line, tubes and hoses
  High voltage overhead power line
  Hose rupture valves
  Hour meter
  Hydraulic oil level, checking
  Hydraulic oil
  Hydraulic oil1
  Hydraulic system, releasing pressure
  Hydraulic system, warming up
  Hydraulic system
  Hydraulic system1
  Hydraulic system2
  Identification numbers
  Instrument panel, front
  Instrument panel, left
  Instrument panel, rear
  Instrument panel, right
  Instrument panels
  Intended use
  Lifting capacities
  Lifting machine
  Lifting objects
  Logged machine data
  Lubrication and service chart
  Lubrication and service chart1
  Lubrication
  Machine view
  Machine weights
  Maintenance under special environmental conditions
  Maintenance
  Measurements before transporting machine
  Measures before operating
  Oil bath air cleaner, checking
  Oil bath air cleaner, cleaning
  Operating instructions
  Operating on public roads
  Operating techniques
  Operating
  Operator obligations
  Operator safety
  Operator seat
  Operator’s manual, storage
  Other controls
  Paint finish maintenance
  Parking
  Periodic replacement of critical parts for safety
  Presentation
  Product plates
  Quick coupler1
  Quick coupler2
  Radiator and coolers, cleaning
  Rain shield
  Recommended bucket sizes
  Recommended lubricants
  Refrigerant
  Refrigerant1
  Regeneration
  Retrieving and towing
  Reversible fan
  Roof
  Rules for digging
  Running-in instructions
  Safety regulations
  Safety rules when operating
  Safety when servicing
  Seat belt
  Selecting track shoes
  Service history1
  Service history2
  Service history3
  Service position
  Service Program
  Signalling diagram
  Starting engine in cold weather
  Starting engine
  Starting with booster batteries
  Stopping
  Storage compartment
  Sun shade
  Swing bath, grease checking
  Swing drive unit, checking oil level
  Swing drive unit
  Swing gear bearing, greasing
  Touch-up painting
  Track drive unit, checking oil level
  Track drive unit
  Track unit, adjusting tension
  Track unit, checking shoe screws
  Track unit, checking tension
  Transporting machine
  Tying down machine
  Underground cables and pipes
  Visibility
  Vision system
  Warming up
  Washer reservoir
  Water separator, draining
  Welding
  Whole-body vibrations
  Windows
  Working in cold weather
  Working in water and on boggy ground
  Working on slopes
  Working ranges
  Working with buckets
  Working with long range attachments
  Working within dangerous areas

Repair

• 0 General
  1 Standard Parts, Service
  2 Engine with Mounting & Equipment
  3 Elect. Warning, Information, Instruments
  4 Power Transmission
  5 Brakes
  7 Frame, Springs, Damping, Axle Suspension, Wheel-Track Unit
  8 Machinery House, Cab, Exterior Trim Parts
  9 Hydraulic, Digging, Handling, Grading Equipment, Misc

Safety

• Cautions during operation
  CE-marking, EMC-directive
  Checklist after a fire or heat exposure
  Decontamination
  Environmental handling for the future
  Environmentally hazardous fluids
  Environmentally safe handling
  Fire prevention measures
  Health hazards with paint, plastics and rubber
  Move and operate machine safely
  Safety concerns everybody!
  Safety rules when servicing
  Safety when handling oils and fuel
  Safety when handling the machine
  Safety when using lifting equipment
  Safety when working with air conditioning refrigerant
  Safety when working with batteries
  Safety when working with hydraulic systems
  Service position
  Starting with booster batteries
  Waste handling
  Working in environmentally contaminated areas

Service Bulletins

• 0 General
  1 Standard Parts, Service
  2 Engine with Mounting & Equipment
  3 Elect. Warning, Information, Instruments
  4 Power Transmission
  7 Frame, Springs, Damping, Axle Suspension, Wheel-Track Unit
  8 Machinery House, Cab, Exterior Trim Parts
  9 Hydraulic, Digging, Handling, Grading Equipment, Misc

Special Tools, Misc

• EXC Insp Report
  EXC Inspection Instruction
  Special tool Manual
  Special Tools Recommendations
  Time Guide Current generation
  Time Guide Old generation
  Time Guide Previous generation

Specifications

• 0 General
  1 Standard Parts, Service
  2 Engine with Mounting & Equipment
  3 Elect. Warning, Information, Instruments
  4 Power Transmission
  7 Frame, Springs, Damping, Axle Suspension, Wheel-Track Unit
  8 Machinery House, Cab, Exterior Trim Parts
  9 Hydraulic, Digging, Handling, Grading Equipment, Misc

Other Products