Volvo EC460B LC Excavator Service Repair Manual PDF

Volvo EC460B LC Excavator Service Repair Manual PDF

Size: 424.06 MB
Language: English
Make: Volvo
Machine: Excavator
Document: Service Repair Manual, Electrical Diagram, Hydraulic Diagram
Model: Volvo EC460B LC
Page: 6785 Pages

Detail Contents:
0 Volvo EC460B LC
Description

• Actuator, air mix door driver
  Actuator, foot face driver
  Air cleaner and precleaner, description
  Air conditioning switch
  Air conditioning unit, description1
  Air conditioning unit, description2
  Ambient temperature sensor
  Blower motor
  Bottom roller, description
  Cab air filtering, description
  Center passage, description
  Ceramic resistor
  Charge air cooler, description
  Component locations
  Compressor
  Condenser
  Control system, description
  Cooling system, description
  Counterweight, description1
  Counterweight, description2
  Diesel coolant heater (5kw), description
  Diesel coolant heater (5kw), principles
  Diesel coolant heater (10kw), description
  Diesel coolant heater (10kw), principles
  Diesel coolant heater (10kw), principles1
  Driver’s seat, description
  Drying filter
  Duct temperature sensor
  Elec, Warning, Information, Instruments
  Engine block heater, description
  Engine speed control switch, description
  Engine, description
  Evaporator
  Exhaust system, description
  Expansion valve
  Feed system, principles
  Fuel filler pump, description
  Fuel system, description
  Fuel tank, description
  Function description
  Function description1
  Function of manual air conditioning switch
  Heating system, description
  Hydraulic pump coupling, description
  Hydraulic, Digging, Handling, Grading and Misc Equip
  Idler, description
  In-car temperature sensor
  Inlet system, description
  Lubricating system, description
  Lubrication oil pump and oil cooler, description
  Manual air conditioning, description
  Normal condition (Automatic position)
  Radiator, description
  Receiver drier, changing
  Recommended lubricants
  Refrigerant hoses
  Removable counterweight cylinder, description
  Removable counterweight cylinder, specifications
  Removable counterweight cylinder, specifications1
  Reversible cooling fan, description
  Selection of track shoes
  Service positions
  Slew gearbox, description1
  Slew motor, adjustment
  Spring package, assembly dimension
  Starting engine with booster cables
  Support information
  Swing gearbox, description2
  Swing motor, description
  Swing motor, principle of operation
  Swing ring gear inner seal, replacing
  Three point relay
  Top roller, description
  Track chain, description
  Track gearbox, description1
  Track gearbox, description2
  Track gearbox, description3
  Track guards
  Track motor, description
  Troubleshooting (5kw)1
  Troubleshooting (5kw)2
  Troubleshooting (10kw)
  Unit injectors, checking
  Viscose mount, description
  Water separator heater, description
  Water temperature sensor

Diagrams

• Component designations
  Electrical circuit, air conditioner (10kw) heater
  Electrical circuit, air conditioner heater (EC460B)
  Electrical symbols and designations
  Explanations to hydraulic diagram
  Ground connections
  Ground connections1
  Hydraulic diagram with option parts (Machine serial no. ~ 11514)
  Hydraulic diagram with option parts (Machine serial no. ~ 11514) Fig1
  Hydraulic diagram with option parts (Machine serial no. 11515 ~ , 80001 ~ )
  Hydraulic diagram with option parts (Machine serial no. 11515 ~ , 80001 ~ ) Fig1
  Hydraulic diagram, arm in boom raise
  Hydraulic diagram, arm in boom raise Fig1
  Hydraulic diagram, arm in conflux
  Hydraulic diagram, arm in conflux Fig1
  Hydraulic diagram, arm in slew (left)
  Hydraulic diagram, arm in slew (left) Fig1
  Hydraulic diagram, boom lower travel slew
  Hydraulic diagram, boom lower travel slew Fig1
  Hydraulic diagram, boom lower
  Hydraulic diagram, boom lower Fig1
  Hydraulic diagram, boom raise conflux (internal)
  Hydraulic diagram, boom raise conflux (internal) Fig1
  Hydraulic diagram, bucket curl
  Hydraulic diagram, bucket curl Fig1
  Hydraulic diagram, neutral
  Hydraulic diagram, ports (Machine serial no. ~ 11514)
  Hydraulic diagram, ports (Machine serial no. 11515 ~, 80001 ~ )
  Hydraulic diagram, slew (left)
  Hydraulic diagram, slew (left) Fig1
  Hydraulic diagram, standard (Machine serial no. ~ 11514)
  Hydraulic diagram, standard (Machine serial no. ~ 11514) Fig1
  Hydraulic diagram, standard (Machine serial no. 11515 ~ , 80001 ~ )
  Hydraulic diagram, standard (Machine serial no. 11515 ~ , 80001 ~ ) Fig1
  Hydraulic diagram, straight travel (low auto shift)
  Hydraulic diagram, straight travel (low auto shift) Fig1
  Hydraulic diagram, straight travel (travel slew)
  Hydraulic diagram, straight travel (travel slew) Fig1
  Positive feed
  Removal counterweight, ports
  Rotator (X3 Line option), hydraulic circuits and principle of operation
  Wiring diagram SCH01
  Wiring diagram SCH01_T3-1
  Wiring diagram SCH01_T3-2
  Wiring diagram SCH01_T3-3
  Wiring diagram SCH01_T3-4
  Wiring diagram SCH01-1 (I-ECU equipped)
  Wiring diagram SCH02
  Wiring diagram SCH02_T3-1
  Wiring diagram SCH02_T3-2
  Wiring diagram SCH02_T3-3
  Wiring diagram SCH02_T3-4
  Wiring diagram SCH02-1 (I-ECU equipped)
  Wiring diagram SCH03
  Wiring diagram SCH03_T3-1
  Wiring diagram SCH03_T3-2
  Wiring diagram SCH03_T3-3
  Wiring diagram SCH03_T3-4
  Wiring diagram SCH03-1 (I-ECU equipped)
  Wiring diagram SCH03-1_T3
  Wiring diagram SCH03-2_T3
  Wiring diagram SCH04
  Wiring diagram SCH04_T3-1
  Wiring diagram SCH04_T3-2
  Wiring diagram SCH04_T3-3
  Wiring diagram SCH04-1 (I-ECU equipped)
  Wiring diagram SCH05
  Wiring diagram SCH05_T3-1
  Wiring diagram SCH05_T3-2
  Wiring diagram SCH05-1 (I-ECU equipped)
  Wiring diagram SCH06
  Wiring diagram SCH06_T3-1
  Wiring diagram SCH06_T3-2
  Wiring diagram SCH06-1 (I-ECU equipped)
  Wiring diagram SCH07
  Wiring diagram SCH07_T3-1
  Wiring diagram SCH07_T3-2
  Wiring diagram SCH08
  Wiring diagram SCH08_T3-1
  Wiring diagram SCH08_T3-2
  Wiring diagram SCH08-1 (I-ECU equipped)
  Wiring diagram SCH09
  Wiring diagram SCH09_T3-1
  Wiring diagram SCH09_T3-2
  Wiring diagram SCH09-1 (I-ECU equipped)
  Wiring diagram SCH10
  Wiring diagram SCH10_T3-1
  Wiring diagram SCH10_T3-2
  Wiring diagram SCH10-1 (I-ECU equipped)
  Wiring diagram SCH11
  Wiring diagram SCH11_T3-1
  Wiring diagram SCH11_T3-2
  Wiring diagram SCH11-1 (I-ECU equipped)
  Wiring diagram SCH12
  Wiring diagram SCH12_T3
  Wiring diagram SCH12-1 (I-ECU equipped)
  Wiring diagram SCH13
  Wiring diagram SCH13_T3-1
  Wiring diagram SCH13_T3-2
  Wiring diagram SCH13-1 (I-ECU equipped)
  Wiring diagram SCH14
  Wiring diagram SCH14_T3
  Wiring diagram SCH14-1 (I-ECU equipped)
  Wiring diagram SCH15
  Wiring diagram SCH15_T3
  Wiring diagram SCH15-1 (I-ECU equipped)
  Wiring diagram SCH16
  Wiring diagram SCH16_T3
  Wiring diagram SCH16-1 (I-ECU equipped)
  Wiring diagram SCH17
  Wiring diagram SCH17_T3
  Wiring diagram SCH18
  Wiring diagram SCH19
  Wiring diagram SCH20
  Wiring diagram SCH20-1 (I-ECU equipped)
  Wiring diagram SCH21
  Wiring diagram SCH21-1 (I-ECU equipped)
  Wiring diagram SCH22
  Wiring diagram SCH23
  Wiring diagram SCH23-1 (I-ECU equipped)
  Wiring diagram, Components list and index (I-ECU application)
  Wiring diagram, Components list and index
  Wiring diagrams (Tier 3 and Tier 3-based Tier 2 engine equipped)
  Wiring diagrams

Installation Instruction

• 2.55m arm piping with Q-Fit
  2.55m arm piping with X1
  2.55m arm piping with X3
  2-switch control on X1 (On Off, 2-way)
  3.9m arm piping with Q-Fit
  3.9m arm piping with X1
  3.35m arm piping with X1
  7.0m bm pip with H-Rupt prot
  7.0m boom piping with Q-Fit
  7.0m boom piping with X1
  7.0m boom piping with X3
  Anti-vandal kit
  Block heater, 120 V
  Block heater, 240V
  Boom float position
  CareTrack, installing new1
  CareTrack, installing new2
  CareTrack
  Engine heater 120V, installing new
  Extra pip for slope-rot on X1
  Extra work lamp
  Extra work lamp2
  Fabirc seat with heating & suspension
  FOG (Falling Object Guard), installing new
  FOG
  FOPS (Falling Object Protecting Structure), installing new
  FOPS1
  FOPS2
  Front rain shield1
  Front rain shield2
  Fuel filler pump (50 LPM + Auto stop)
  Lower wiper
  Mine kit, installing new
  Net kit – front safety window
  Net kit – front safety window2
  Oil bath cleaner
  Oil leak line on 7.0m boom
  Oil leak line on base machine
  Pedal control on X1 (proportional, 2-way)
  Pedal control on X1(proportional, 2-way)
  Pilot control change1
  Pilot control change2
  Q-Fit piping on base machine
  Q-Fit piping on base machine2
  Quick fit piping on arm, installing new
  Quick fit S3
  Radio, installing new
  Rotating beacon, installing new
  Rotation beacon
  Rotation beacon2
  Safety net, installing new
  Sun shield front, roof, rear
  Sunlight protection-roof
  Sunlight protection-roof2
  Travel alarm
  With hose rupture protection + over load warning
  Work light rear, installing new
  X1 with 1pump flow
  X1 with 1pump flow2
  X1 with 2pump flow
  X1 with add return filter
  X3 modification for STD cooling
  X3 piping on base machine

Repair

• 0 General
  1 Standard Parts, Service
  2 Engine with Mounting and Equipment
  3 Elec, Warning, Information, Instruments
  4 Power Transmission
  7 Frame, Springs, Damping, Axle Suspension, Wheel-Track Unit
  8 Machinery House, Cab, Exterior Trim Parts
  9 Hydraulic, Digging, Handling, Grading and Misc Equip

Safety

• Cautions during operation
  General precautions
  Move and operate machine safely
  Preparations for work
  Safety when handling the waste handler

Service Bulletins

• A1 solenoid valve coil
  Activating and releasing condition of Pre-heater protection
  Air breather improvement
  Air conditioning compressor improvement
  Air conditioning switch
  Air conditioning system
  Air conditioning unit
  Air conditioning unit2
  Arm and bucket cylinder lock nut
  Arm cylinder hose
  Arm cylinder improvement
  Arm cylinder lock nut improvement
  Arm improvement
  Arm improvement2
  Attachment shims for clearance adjustment of pin joint
  Auto belt tensioner (D12D)
  Auto belt tensioner improvement
  Battery improvement
  Battery maintenance guideline for long term stock machines
  Battery master switch and bucket lifting hook
  Biodegradable hydraulic oil
  Biodiesel fuel for Volvo CE
  Boom and dipper arm improvement
  Boom down operation improvement
  Boom float option installation
  Boom improvement
  B-series Cab improvements
  Bucket cylinder hose improvement
  Bucket cylinder protection improvement
  Bucket cylinder rod
  Bucket improvement
  Bucket lug improvement
  Bumper improvement
  Bushing improvement
  Cab door handle improvement
  Cab door sliding glass replacement procedure
  Cab door striker
  Cab roof window waterproofing procedure
  Cab weather strip replacement
  Cab wire harness
  Cable adjustment of Operator’s seat lower slide rail
  Cable harness for air conditioning system
  Camshaft, checking wear
  CareTrack, new software version 2008w6
  CD & MP3 player
  Charge air cooler pipe mounting bracket bolt
  Charged air cooler pipe mounting bracket bolt breakage
  Check method on engine oil consumption
  Circuit changes of the auxiliary diesel heater
  Clamping method improvement of the grease pipes on the dipper arms
  Coal mine kit for idler pulley and belt tensioner
  Coolant level sensor
  Coolant level sensor2
  Counterweight bolt tightening improvement
  D9B and D12D Stage 3, valve adjustment, camshaft marking
  D12D oil pan leakage
  DC-DC converter
  DEF AdBlue AUS32 sampling, method
  Diesel fuels – quality and function
  Dipstick level gauge improvement for swing gearbox
  ECU, functional check
  Electric connector
  Electric horn improvement
  Electric horn
  Electrical load capacity
  Engine coolant temperature
  Engine ECU(E-ECU) Change and Conversion kit
  Engine ECU(E-ECU) Change
  Engine hood frame improvement
  Engine labelling
  Engine limp home switch wire harness
  Engine mounting improvement
  Engine oil diluted by fuel
  Engine starting in the manual mode
  Engine’s marking
  Fan hub bearing
  Fan motor noise
  Fan pulley hub improvement
  Foot step improvement
  Fuel cap improvement
  Fuel filler pump service kit
  Fuel filler pump
  Fuel filter and water separator replacement interval change
  Fuel filter relocation
  Fuel level sender
  Fuel Level
  Fuel sampling, method
  Fuel tank air breather kit
  Fuel tank drain valve
  Gas spring
  Genuine coolant use
  Grease nipple commonality
  Guide pins D12D
  Guidelines of the maximum permissible weight of application tools and load
  Handrail improvement
  Heat treatment process improvement of the track shoe
  Heat-resistant kit for RCV leakage
  High altitude Solution
  Hose rupture valve improvement
  Hour counter improvement
  Hydraulic couplings, description
  Hydraulic hose assembly leakage handling
  Hydraulic pipes improvement
  Hydraulic pressure, measuring and adjusting
  Hydraulic system flushing method
  Hydraulic tank air breather
  Idler improvement
  Idler pulley (D12D)
  Idler pulley
  I-ECU display
  Improved dipper arm cylinder lock nut
  Improved dipper arm cylinder lock nut2
  Improved Fuel Level Sender
  Improved heater core
  Improved sealing in main control valve
  Improved Volvo quick-fit block
  Improvement of Main pump hose assembly
  Improvement of return check valve
  Instruction for replacing arm lock nut
  Instrument control unit I-ECU, error symptom
  Instrument panel improvement
  Instrument panel improvement2
  KOR service bulletin number change
  Leakage on swing motor connector area
  Line rupture valve hose, improvement
  Locking set screw installation on the double rocker arm
  Lower frame hole size change
  Machine model
  Main pump bolt, improvement
  Main pump shaft seal leakage
  Measuring nipples, new type
  Modification of CareTrack wire harness
  New air conditioning control switch
  New air conditioning control switch2
  New air conditioning switch
  New bracket for alternator
  New bucket link
  New cassette radio
  New clamp
  New Compact Alternator
  New Compact Alternator2
  New coolant pump connecting pipe
  New coolant
  New fastener assortment
  New fuel filter housing
  New fuel suction cover
  New horn
  New I-ECU introduction
  New I-ECU
  New label on the fuel sender
  New main fuel filter, D9, D12 and D16
  New oil change interval for Volvo bio hydraulic oil
  New product1
  New product2
  New product3
  New Radio Antenna
  New shim in the dipper arm
  New slew ring gear seal
  New software for air filter clogging
  New software for W-ECU1
  New software release
  New software, I-ECU
  New software
  New TechTool VCADS Pro interface
  New track chain
  New track guard
  New track master pin
  New track master pin2
  New track roller_upper
  New type dipper arm regeneration valve
  Oil analyses
  Oil jet nozzle eliminated from the D12D exhaust double rocker arm
  Oil leakage from the engine cable harness grommet
  Oil sampling, method
  Oil sampling, sampling points
  Operating hour parameter
  Over load relief valve
  Pipe (Main Control Valve – Boom cylinder) leakage
  Plastic shims for Boom Arm pin joints
  Poor grading with RCV
  Port relief valve, adjustment
  Portable refillable O-ring kits
  Pump seal improvement
  Quick coupler for pressure test port leakage
  QUICK FIT CHANGES
  QUICK FIT CYLINDER CHANGES
  Quick fit improvement
  Quickfit system, operation
  Radiator improvement information
  Radiator improvement
  Rain visor
  Receiver drier improvement
  Receiver drier pressure switch
  Recoil spring assembly
  Recoil spring grease valve
  Recoil spring improvement
  Recoil spring package rod
  Recoil spring valve
  Recommendations for Oil Sampling Intervals
  Repair Instruction for Auto Deceleration Function
  Reporting of product misuse & near-miss report
  Reports
  Right-hand console box
  Rocker arm improvement
  Rotating beacon lamp, tightening torque
  Routines for reporting cracks on Boom and Arm
  Serial number location on machine components
  Sight gauge of fuel tank
  Slew motor improvement
  Socket
  Solenoid valve for rotator
  Solenoid valve improvement
  Special wire harness for elevated cabin
  Sprocket improvement
  Sprocket improvement2
  Sprocket improvement3
  Strainer improvement
  Swing motor drive shaft improvement
  Swing ring gear seal improvement
  Swing ring gear seal improvement2
  The checking method of cooling system
  Tool box change
  Tool box change2
  Tool box improvement
  Track link repair kit
  Track link seizing
  Track link
  Travel gearbox brake disc change
  Travel gearbox floating seal improvement
  Turbo charger modification instruction
  Upper frame crack
  Valve clearance
  Valve spring update, D9, D12 and D16
  Valve yoke improvement
  V-ECU Hardware
  V-ECU Programming
  Volvo Product incident accident report & Interview Form
  Washer pump improvement
  Washer pump improvement2
  Water in fuel
  Water separator drain valve
  Water separator improvement
  Water separator improvement1
  Water separator
  Windshield wiper wiping range increase
  Wire harness protection cover
  X1 return filter pipe improvement
  X1 stop valve

Special Tools, Misc

• EC460B Inspection EXC
  EXC Insp Report VOE21C1000766 2013-09
  EXC Inspection Instruction 21B1002519 2013-09
  Inspection Program, Arrival Inspection EXC PUB20039956
  Inspection Program, Delivery Inspection EXC PUB20039957
  Inspection Program, Delivery Instructions EXC PUB20039958
  Inspection Program, Maintenance of Stored Machines EXC PUB20039959
  Inspection Program1
  Inspection Program2
  Inspection Program3
  Inspection Program4
  Special tool Manual
  Special Tools Recommendations
  Time Guide Current generation
  Time Guide Old generation
  Time Guide Previous generation

Specifications

• Air conditioning unit, specifications
  Alternative fuels
  Alternator, specifications (new)
  Alternator, specifications
  Auto manual select switch, specifications
  Battery disconnect switch, specifications
  Battery relay, specifications
  Battery, specifications
  Boom lifting cylinder, specifications
  Boom, specifications
  Bucket cylinder, specifications
  Cab, specifications
  Charged air cooler, specifications
  Control lockout lever switch, specifications
  Coolant level sensor, specifications
  Cooling system, specifications
  Counterweight, specifications
  Counterweight, tightening torques
  DC–DC converter, specifications
  Diesel coolant heater (5kw), specifications
  Diesel coolant heater (5kw), specifications2
  Diesel coolant heater (10kw), specifications
  Dipper arm cylinder, specifications
  Dipper arm, specifications
  Driver’s seat, specifications
  Electric horn, specifications
  Electrical system, specifications
  Emergency engine speed control switch, specifications
  Engine control unit E-ECU, specifications
  Engine control unit, E-ECU, specifications ( Tier 3 engine equipped)
  Engine control unit, E-ECU, specifications ( Tier 3-based Tier 2 engine equipped)
  Engine oil pressure sensor, specifications
  Engine speed control switch, specifications
  Engine, specifications
  Frame and track unit, specifications
  Fuel Coolant temperature sensor, specifications
  Fuel level sensor, specifications
  Fuel system, specifications
  Fuse, specifications
  Fuse, specifications2
  GPS control unit GPS-ECU, specifications
  Hydraulic oil cooling system, specifications1
  Hydraulic oil cooling system, specifications2
  Hydraulic oil tank, specifications
  Hydraulic pressure, specifications
  Hydraulic pump, specifications
  Instrument control unit I-ECU, specifications
  Keypad, specification
  Line rupture valve (arm), specifications
  Line rupture valve (boom), specifications
  Lower wiper motor, specifications
  Lubricating system, specifications
  Main control valve, specifications
  Measurement conversion tables
  Preheating, specifications
  Pressure accumulator, specifications
  Proportional relief valve, specifications
  Proportional solenoid valve, specifications
  Radio with tape player, specifications (new type)
  Radio with tape player, specifications
  Recommended hydraulic oil, specifications
  Relay box, specifications
  Relay box, specifications1
  Relay box, specifications2
  Remote control valve (Lever), specifications
  Remote control valve (pedal), specifications
  Resistance box, specifications
  Rotating beacon, specifications
  Rotator pump, specifications
  Safety start relay, specifications
  Servo pump, specifications
  Shock reducing valve, specifications
  Slew gearbox, specifications1
  Slew gearbox, specifications2
  Slew ring gear, specifications
  Slow blow fuse, specifications
  Solenoid valve, specifications
  Standard tightening torques
  Start switch, specifications
  Starter motor, specifications
  Swing motor, specifications1
  Swing motor, specifications2
  Track gearbox, specifications1
  Track gearbox, specifications2
  Track gearbox, specifications3
  Track motor, specifications
  Travel alarm, specifications
  Travel alarm, specifications1
  Travel alarm, specifications2
  Undercarriage, tightening torque
  Upper wiper motor, specifications
  Valve mechanism, double rocker arm
  Valve system specifications
  Vehicle control unit V-ECU, specifications (I-ECU equipped)
  Vehicle control unit V-ECU, specifications (Tier 3 engine and Tier 3-based Tier 2 engine equipped)
  Vehicle control unit V-ECU, specifications
  Waste handler, specification
  Work lights and extra lights, specifications

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