Volvo EC35 Excavator Service Repair Manual PDF

Volvo EC35 Excavator Service Repair Manual PDF

Size: 59.84 MB
Language: English
Make: Volvo
Machine: Excavator
Document: Service Repair Manual, Electrical Diagram, Hydraulic Diagram
Model: Volvo EC35
Page: 4842 Pages

Detail Contents:
1 Volvo EC35
Description

• Adjusting the track sagging Figure 2
  Adjusting the track sagging Figure 3
  Adjusting the track sagging Figure 3-
  Adjusting the track sagging Figure 5
  Adjusting the track sagging Figure 6
  Adjusting the track sagging
  Adjustment of fuel injection pump
  Applying the brake Figure 1
  Applying the brake
  Auxiliary block with stand-by valve
  Auxiliary pressure block
  Battery, description Figure 1
  Battery, description
  Boom cabin weather roof Figure 1
  Boom cabin weather roof Figure 2
  Boom cabin weather roof
  Brake valve (counter balance valve) Figure 1
  Brake valve (counter balance valve) Figure 2
  Brake valve (counter balance valve)
  Brake, description
  Cabin door, description Figure 1
  Cabin door, description Figure 2
  Cabin door, description
  Change engine oil, replace filter Figure 1
  Change engine oil, replace filter
  Changing the hydraulic oil Figure 1
  Changing the hydraulic oil Figure 2
  Changing the hydraulic oil Figure 3
  Changing the hydraulic oil filter Figure 1
  Changing the hydraulic oil filter Figure 2
  Changing the hydraulic oil filter Figure 3
  Changing the hydraulic oil filter
  Changing the hydraulic oil
  Cleanliness, braking and hydraulic system
  Colour codes
  Control valve
  Cooling system, description, from serial nr. EC 35 #283.18963, EC #45 284 17 799
  Cooling System
  Description engine Figure 1
  Description engine
  Description fuel system Figure 1
  Description fuel system
  Design centre passage, lines Figure 1
  Design centre passage, lines
  Design of axial piston motor Figure 1
  Design of axial piston motor
  Design of travel motor
  Designations of electrical components from serial nr. EC 35 #283 18 963; EC 45 #284 17 799
  Diagnostics
  Electric system, trouble shooting
  Electric welding
  Electrical components (hydraulic system side) Figure 1
  Electrical components (hydraulic system side)
  Electrical components (hydraulic system side)1 Figure 1
  Electrical components (hydraulic system side)1
  Electrical components (machine side) Figure 1
  Electrical components (machine side) Figure 2
  Electrical components (machine side) Figure 3
  Electrical components (machine side) Figure 4
  Electrical components (machine side) Figure 5
  Electrical components (machine side) Figure 6
  Electrical components (machine side)
  Electrical system, description
  Electronic multi-function switch PUMA (ECU1) Figure 1
  Electronic multi-function switch PUMA (ECU1)
  Engine air filter unit Figure 1
  Engine air filter unit
  Engine performance diagram (measuring values for one hour with fan) Figure 1
  Engine performance diagram (measuring values for one hour with fan)
  Engine trouble shooting
  Engine, description
  Engine, tightening torques
  error codes
  Fuel injection nozzle from serial nr. EC 35 #283 18 963, EC 45 #284 17 799
  Fuel injection pump, description
  Function centre passage, lines
  Fuses for cabin equipment
  Fuses for machine equipment
  General description frame Figure 1
  General description frame
  General notes to be observe when working on power transmission assemblies
  General notes to be observe when working on power transmission assemblies1
  General pressure limiting valve
  Generator Figure 1
  Generator Figure 3
  Generator
  High speed solenoid valve Figure 1
  High speed solenoid valve Figure 2
  High speed solenoid valve
  Hose rupture valve on boom cylinder
  Hose rupture valve on dipper
  Hydraulic components, cleanliness during handling
  Hydraulic components, storing and transporting
  Hydraulic motor – slewing of superstructure Figure 1
  Hydraulic motor – slewing of superstructure
  Hydraulic oil, description
  Hydraulic oil, storage and handling
  Hydraulic safety solenoid valve
  Hydraulic system, capacities
  Hydraulic system, description Figure 1
  Hydraulic system, description
  Hydraulic system, replacement of hydraulic filter element1 Figure 1
  Hydraulic system, replacement of hydraulic filter element1 Figure 3
  Hydraulic system, replacement of hydraulic filter element1
  Identification of lines
  Identification of plug connectors lines1
  Identification of plug connectors lines2
  Inside of machine cabin light cabin illumination weather roof; fan cabin heater – variant 1 Figure 1
  Inside of machine cabin light cabin illumination weather roof; fan cabin heater – variant 1
  Inside of machine cabin light cabin illumination weather roof; fan cabin heater – variant 2 Figure 1
  Inside of machine cabin light cabin illumination weather roof; fan cabin heater – variant 2
  Inside of machine cabin light cabin illumination weather roof; fan cabin heater – variant 2-1 Figure 1
  Inside of machine cabin light cabin illumination weather roof; fan cabin heater – variant 2-1
  Jump starting
  Key-operated engine shut down system with EDD-solenoid Figure 1
  Key-operated engine shut down system with EDD-solenoid
  Load capacity tables EC 35 Figure 1
  Load capacity tables EC 35
  Load capacity tables EC 45 Figure 1
  Load capacity tables EC 45
  Lubricating system, description Figure 1
  Lubricating system, description
  Lubricating system, description1
  Maintenance instructions
  Maintenance standards
  Marking of plug connectors
  Minus connection
  Operating control elements on driver’s platform Figure 1
  Operating control elements on driver’s platform Figure 2
  Operating control elements on driver’s platform
  Plus connection
  Position of components Figure 1
  Position of components
  Precautions when handling plug connectors Figure 1
  Precautions when handling plug connectors
  Precautions
  Pressure regulator (hydraulic control elements)
  Pressure relief valves
  Recharging of batteries
  Recommended lubricants
  Relay group plug connector cabin plug connector cabin heater fan
  Relay
  Releasing the slewing brake
  Repairing hydraulic system
  Service and maintenance
  Solenoid valve, attachment carrier Figure 1
  Solenoid valve, attachment carrier Figure 2
  Solenoid valve, attachment carrier
  Special tools
  Sprocket, wear measurement
  Starter relay Figure 1
  Starter relay Figure 3
  Starter relay
  Starter, preheating relay, ignition switch Figure 1
  Starter, preheating relay, ignition switch Figure 2
  Starter, preheating relay, ignition switch Figure 4
  Starter, preheating relay, ignition switch Figure 6
  Starter, preheating relay, ignition switch
  Starting process
  Steering system, description
  Technical data
  Testing method
  Tests before disassembly
  Tightening torque
  Travel gear Figure 1
  Travel gear, oil change Figure 1
  Travel gear, oil change
  Travel gear
  Troubleshooting chart
  Valve block for slewing gear
  Volvo standard tightening torques
  Warning system
  Way valve, control valve Figure 1
  Way valve, control valve
  Windscreen
  Working headlights and main headlights, description Figure 1
  Working headlights and main headlights, description
  Working principle of the travel system Figure 1
  Working principle of the travel system

Diagrams

• Balancing valve (offset cylinder) Figure 1
  Balancing valve (offset cylinder) Test and adjustment procedure
  Balancing valve (offset cylinder)
  Complete wiring diagram (part 1) from serial nr. EC 35 #283 18 963; EC 45 # 284 17 799 Figure 1
  Complete wiring diagram (part 1) from serial nr. EC 35 #283 18 963; EC 45 # 284 17 799
  Complete wiring diagram (part 2) Figure 1
  Complete wiring diagram (part 2) Figure 2
  Complete wiring diagram (part 2) Figure 3
  Complete wiring diagram (part 2) Figure 5
  Complete wiring diagram (part 2) Figure 7
  Complete wiring diagram (part 2) from serial nr. EC 35 #283 18 963; EC 45 #284 17 799 Figure 1
  Complete wiring diagram (part 2) from serial nr. EC 35 #283 18 963; EC 45 #284 17 799 Figure 2
  Complete wiring diagram (part 2) from serial nr. EC 35 #283 18 963; EC 45 #284 17 799 Figure 3
  Complete wiring diagram (part 2) from serial nr. EC 35 #283 18 963; EC 45 #284 17 799 Figure 5
  Complete wiring diagram (part 2) from serial nr. EC 35 #283 18 963; EC 45 #284 17 799 Figure 7
  Complete wiring diagram (part 2) from serial nr. EC 35 #283 18 963; EC 45 #284 17 799
  Complete wiring diagram (part 2)
  Hose rupture valve on boom cylinder Figure 1
  Hose rupture valve on boom cylinder
  Hydraulic circuit for bucket Figure 1
  Hydraulic circuit for bucket
  Hydraulic circuit, boom Figure 1
  Hydraulic circuit, boom
  Hydraulic circuit, dipper arm Figure 1
  Hydraulic circuit, dipper arm
  Hydraulic circuit, dozer blade Figure 1
  Hydraulic circuit, dozer blade
  Hydraulic circuit, slewing gear offset Figure 1
  Hydraulic circuit, slewing gear offset
  Hydraulic circuit, travel system Figure 1
  Hydraulic circuit, travel system
  Hydraulic diagram EC 35, complete Figure 1
  Hydraulic diagram EC 35, complete
  Hydraulic diagram EC 45, complete
  Hydraulic diagram, complete from serial nr. EC 35 # 283 18 963 Figure 1
  Hydraulic diagram, complete from serial nr. EC 35 # 283 18 963
  Hydraulic diagram, complete from serial nr. EC 45 #284 17 799 Figure 1
  Hydraulic diagram, complete from serial nr. EC 45 #284 17 799
  Hydraulic system, auxiliary pressure block Figure 1
  Hydraulic system, auxiliary pressure block from serial nr. EC 35 #283 18 963; EC 45 #284 17 799
  Hydraulic system, auxiliary pressure block
  Hydraulic system, function diagram Figure 1
  Hydraulic system, function diagram from serial nr. EC 35 #283 18 963; EC 45 # 284 17 799
  Hydraulic system, function diagram
  Line connections in the wiring loom Figure 1
  Line connections in the wiring loom
  Return flow, hydraulic circuit for accessories Figure 1
  Return flow, hydraulic circuit for accessories from serial nr. EC 35 # 283 18 963; EC 45 # 284 17 799
  Return flow, hydraulic circuit for accessories
  Schematic cooling system Figure 1
  Schematic cooling system
  Schematic exhaust Figure 1
  Schematic exhaust
  Servo hydraulics Figure 1
  Servo hydraulics from serial nr. EC 35 # 283 18 963; EC 45 # 284 17 799
  Servo hydraulics
  Solenoid valve for hydraulic working unit Figure 1
  Solenoid valve for hydraulic working unit
  Specifications Figure 1
  Specifications
  Wiring cabin – console left Figure 1
  Wiring cabin – console left
  Wiring cabin – console right Figure 1
  Wiring cabin – console right
  Wiring diagram – legend
  Wiring engine – part 1 Figure 1
  Wiring engine – part 1
  Wiring engine – part 2 Figure 1
  Wiring engine – part 2
  Wiring engine – part 3 Figure 1
  Wiring engine – part 3

Installation Instruction

• CareTrack
  CareTrack1
  Hydraulic quick coupling with single acting circuit on 1, 4 m arm
  Hydraulic quick coupling with single acting circuit on 1, 7 m arm
  Hydraulic quick coupling with single circuit on 1, 4 m arm and tool holder
  Hydraulic quick coupling with single circuit on 1, 4 m arm
  Hydraulic quick coupling with single circuit on 1, 7 m arm and tool holder
  Hydraulic quick coupling with single
  Safety valve on boom and arm cylinder
  Safety valve on boom cylinder

Repair

• Adjusting the track sagging Figure 6
  Applying the brake Figure 1
  Assemble the generator
  Assembling pistons and guide sleeves
  Assembling the brake discs
  Assembling the cabin Figure 1
  Assembling the cabin Figure 3
  Assembling the cabin
  Assembling the crawler track Figure 2
  Assembling the crawler track Figure 3
  Assembling the crawler track
  Assembling the cylinder block
  Assembling the fuel injection line
  Assembling the guide sprocket
  Assembling the hydraulic motor Figure 1
  Assembling the hydraulic motor Figure 5
  Assembling the hydraulic motor Figure 6
  Assembling the hydraulic motor Figure 7
  Assembling the hydraulic motor Figure 8
  Assembling the hydraulic motor Figure 9
  Assembling the hydraulic motor Figure 10
  Assembling the hydraulic motor Figure 11
  Assembling the hydraulic motor Figure 12
  Assembling the hydraulic motor Figure 13
  Assembling the hydraulic motor Figure 15
  Assembling the hydraulic motor Figure 16
  Assembling the hydraulic motor Figure 17
  Assembling the hydraulic motor Figure 21
  Assembling the hydraulic motor Figure 22
  Assembling the hydraulic motor Figure 24
  Assembling the hydraulic motor Figure 25
  Assembling the hydraulic motor Figure 26
  Assembling the hydraulic motor Figure 27
  Assembling the hydraulic motor Figure 28
  Assembling the hydraulic motor Figure 30
  Assembling the hydraulic motor Figure 31
  Assembling the hydraulic motor Figure 32
  Assembling the hydraulic motor Figure 36
  Assembling the hydraulic motor Figure 37
  Assembling the hydraulic motor
  Assembling the oil distributor seals
  Assembling the radial seals Figure 1
  Assembling the radial seals
  Assembling the roller bearings
  Assembling the rubber track
  Assembling the starter Figure 2
  Assembling the starter Figure 3
  Assembling the starter
  Assembling the superstructure
  Assembling the travel gear Figure 1
  Assembling the travel gear Figure 3
  Assembling the travel gear Figure 8
  Assembling the travel gear Figure 9
  Assembling the travel gear Figure 10
  Assembling the travel gear Figure 11
  Assembling the travel gear Figure 14
  Assembling the travel gear Figure 15
  Assembling the travel gear Figure 22
  Assembling the travel gear Figure 26
  Assembling the travel gear
  Assembling the valve block Figure 1
  Assembling the valve block
  Auxiliary pressure block Figure 1
  Battery, description Figure 1
  Bleeding the fuel system
  Changing the fuel filter Figure 1
  Changing the fuel filter
  Changing the V-belt
  Characteristics of the glow plug system Figure 1
  Characteristics of the glow plug system Figure 2
  Characteristics of the glow plug system
  Checking and adjusting the breaker (volumetric capacity)
  Checking and adjusting the dipper arm cylinder (volumetric capacity)
  Checking and adjusting the FR pressure control valve Figure 1
  Checking and adjusting the FR pressure control valve
  Checking and adjusting the LS pressure relief valve Figure 1
  Checking and adjusting the LS pressure relief valve
  Checking and adjusting the pilot pressure
  Checking the glow plug
  Checking the hydraulic oil level Figure 1
  Checking the hydraulic oil level Figure 2
  Checking the hydraulic oil level
  Checking the performance characteristics Figure 1
  Checking the performance characteristics
  Checking the voltage regulation Figure 1
  Checking the voltage regulation
  Compression pressure inspection Figure 1
  Compression pressure inspection from serial nr. EC 35 #283 18 963, EC 45 #284 17 799
  Compression pressure inspection
  Control valve block for slewing gear, test and adjustment Figure 1
  Control valve block for slewing gear, test and adjustment Figure 2
  Control valve block for slewing gear, test and adjustment
  Cooling system, disassembly assembly, from serial nr. EC 35 #283 18 963, EC 45 #284 17 799
  Cooling system, maintenance, from serial nr. EC 35 #283 18 963, EC 45 #284 17 799
  Creeping of hydraulic cylinder Figure 1
  Creeping of hydraulic cylinder
  Cylinder block, disassembly and assembly
  Cylinder head, disassembly assembly
  Cylinder speed
  Deviation when travelling straight ahead Figure 2
  Deviation when travelling straight ahead
  Disassemble the generator Figure 1
  Disassemble the generator Figure 4
  Disassemble the generator
  Disassembling pistons and guide sleeves Figure 1
  Disassembling pistons and guide sleeves
  Disassembling the fuel injection line
  Disassembling the fuel pump Figure 1
  Disassembling the fuel pump
  Disassembling the hydraulic motor Figure 1
  Disassembling the hydraulic motor Figure 2
  Disassembling the hydraulic motor Figure 6
  Disassembling the hydraulic motor Figure 7
  Disassembling the hydraulic motor Figure 8
  Disassembling the hydraulic motor Figure 10
  Disassembling the hydraulic motor Figure 11
  Disassembling the hydraulic motor Figure 12
  Disassembling the hydraulic motor Figure 13
  Disassembling the hydraulic motor Figure 14
  Disassembling the hydraulic motor Figure 16
  Disassembling the hydraulic motor Figure 17
  Disassembling the hydraulic motor Figure 19
  Disassembling the hydraulic motor Figure 21
  Disassembling the hydraulic motor Figure 22
  Disassembling the hydraulic motor Figure 23
  Disassembling the hydraulic motor Figure 25
  Disassembling the hydraulic motor Figure 26
  Disassembling the hydraulic motor Figure 27
  Disassembling the hydraulic motor Figure 28
  Disassembling the hydraulic motor Figure 29
  Disassembling the hydraulic motor Figure 30
  Disassembling the hydraulic motor Figure 31
  Disassembling the hydraulic motor Figure 32
  Disassembling the hydraulic motor Figure 35
  Disassembling the hydraulic motor Figure 37
  Disassembling the hydraulic motor
  Disassembling the roller bearings
  Disassembling the travel motor Figure 1
  Disassembling the travel motor
  Dismantling the starter Figure 1
  Dismantling the starter Figure 2
  Dismantling the starter Figure 3
  Dismantling the starter Figure 4
  Dismantling the starter Figure 5
  Dismantling the starter Figure 7
  Dismantling the starter Figure 8
  Dismantling the starter
  Dismantling the travel gear Figure 7
  Dismantling the travel gear Figure 9
  Dismantling the travel gear Figure 14
  Dismantling the travel gear Figure 16
  Dismantling the travel gear Figure 17
  Dismantling the travel gear Figure 18
  Dismantling the travel gear Figure 22
  Dismantling the travel gear Figure 24
  Dismantling the travel gear
  Dismantling the valve block Figure 1
  Dismantling the valve block
  Drive sprocket
  Engine, adjusting operation
  Fuel injection pump, disassembly and assembly
  Gear train and camshaft, disassembly and assembly
  Hose rupture valve on boom cylinder Test and adjustment procedure Figure 1
  Hose rupture valve on boom cylinder Test and adjustment procedure Figure 2
  Hose rupture valve on boom cylinder Test and adjustment procedure
  Hose rupture valve on boom cylinder, leak test Figure 1
  Hose rupture valve on boom cylinder, leak test
  Hose rupture valve on dipper arm cylinder, leakage test Figure 1
  Hose rupture valve on dipper arm cylinder, leakage test
  Hydraulic lock, hose rupture valve Figure 1
  Hydraulic lock, hose rupture valve
  Hydraulic motor 1, travel gear Figure 1
  Hydraulic motor 1, travel gear
  Idle speed, inspection and adjustment Figure 1
  Idle speed, inspection and adjustment from serial nr. EC 35 283 18 963, EC 45 284 17 799 Figure 1
  Idle speed, inspection and adjustment from serial nr. EC 35 283 18 963, EC 45 284 17 799
  Idle speed, inspection and adjustment
  Inspection
  Installation of the solenoid Figure 1
  Installation of the solenoid
  Installing the engine Figure 1
  Installing the engine Figure 4
  Installing the engine Figure 8
  Installing the engine Figure 9
  Installing the engine Figure 11
  Installing the engine Figure 12
  Installing the engine Figure 13
  Installing the engine Figure 16
  Installing the engine Figure 17
  Installing the engine Figure 18
  Installing the engine, from serial nr. EC 35 #283 18 963, EC 45 #284 17 799 Figure 6
  Installing the engine, from serial nr. EC 35 #283 18 963, EC 45 #284 17 799 Figure 11
  Installing the engine, from serial nr. EC 35 #283 18 963, EC 45 #284 17 799 Figure 17
  Installing the engine, from serial nr. EC 35 #283 18 963, EC 45 #284 17 799
  Installing the engine
  Installing the fuel pump
  Installing the generator Figure 1
  Installing the generator
  Installing the glow plug Figure 1
  Installing the glow plug
  Installing the hydraulic pump Figure 1
  Installing the hydraulic pump Figure 2
  Installing the hydraulic pump from serial nr. EC 35 #283 18 963, EC 45 #284 17 799 Figure 1
  Installing the hydraulic pump from serial nr. EC 35 #283 18 963, EC 45 #284 17 799 Figure 2
  Installing the hydraulic pump from serial nr. EC 35 #283 18 963, EC 45 #284 17 799
  Installing the hydraulic pump
  Installing the travel motor Figure 1
  Installing the travel motor
  Installing the valve block Figure 1
  Installing the valve block, from serial nr. EC 35 # 283 18 963; EC 45 # 284 17 799
  Installing the valve block
  Lubrication system, disassembly and assembly
  Measuring the play of the slewing bearing Figure 1
  Measuring the play of the slewing bearing Figure 2
  Measuring the play of the slewing bearing Figure 3
  Measuring the play of the slewing bearing Figure 4
  Measuring the play of the slewing bearing
  Oil cooler, removal and installation, from serial nr. EC 35 #283 18 963; EC 45 #284 17 799
  Oil cooler, removal and installation
  Oil cooling system, cleaning, from serial nr. EC 35 #283 18 963; EC 45 #284 17 799
  Oil cooling system, cleaning
  Operation numbers for additional work
  Periodic inspection and maintenance procedure
  Periodic maintenance chart
  Power control pressure limiting valve (relief valves) Figure 1
  Power control pressure limiting valve (relief valves) Figure 2
  Power control pressure limiting valve (relief valves)
  Precautions when handling plug connectors Figure 1
  Radiator, removal and installation from serial nr. EC 35 #283 18 963, EC 45 #284 17 799
  Removing the brake discs
  Removing the cabin Figure 2
  Removing the cabin Figure 5
  Removing the cabin
  Removing the coolant pump till serial nr. EC 35 #283 18 462, EC 45 #284 17 298 Figure 1
  Removing the coolant pump till serial nr. EC 35 #283 18 462, EC 45 #284 17 298 Figure 2
  Removing the coolant pump till serial nr. EC 35 #283 18 462, EC 45 #284 17 298 Figure 4
  Removing the coolant pump till serial nr. EC 35 #283 18 462, EC 45 #284 17 298 Figure 5
  Removing the coolant pump till serial nr. EC 35 #283 18 462, EC 45 #284 17 298
  Removing the crawler tracks
  Removing the cylinder block Figure 1
  Removing the cylinder block
  Removing the engine Figure 1
  Removing the engine Figure 3
  Removing the engine Figure 5
  Removing the engine Figure 8
  Removing the engine Figure 9
  Removing the engine Figure 10
  Removing the engine Figure 12
  Removing the engine Figure 13
  Removing the engine Figure 17
  Removing the engine, from serial nr. EC 35 #283 18 963, EC 45 #284 17 799 Figure 1
  Removing the engine, from serial nr. EC 35 #283 18 963, EC 45 #284 17 799 Figure 8
  Removing the engine, from serial nr. EC 35 #283 18 963, EC 45 #284 17 799 Figure 13
  Removing the engine, from serial nr. EC 35 #283 18 963, EC 45 #284 17 799
  Removing the engine
  Removing the gear motor Figure 1
  Removing the gear motor Figure 2
  Removing the gear motor Figure 3
  Removing the gear motor Figure 4
  Removing the gear motor Figure 5
  Removing the gear motor Figure 7
  Removing the gear motor
  Removing the generator
  Removing the guide sprocket
  Removing the hydraulic oil pump Figure 2
  Removing the hydraulic oil pump Figure 3
  Removing the hydraulic oil pump from serial nr. EC 35 #283 18 963, EC 45 #284 17 799 Figure 2
  Removing the hydraulic oil pump from serial nr. EC 35 #283 18 963, EC 45 #284 17 799 Figure 3
  Removing the hydraulic oil pump from serial nr. EC 35 #283 18 963, EC 45 #284 17 799
  Removing the hydraulic oil pump
  Removing the oil distributor seals Figure 1
  Removing the oil distributor seals
  Removing the radial seals
  Removing the radiator Figure 1
  Removing the radiator Figure 2
  Removing the radiator Figure 5
  Removing the radiator Figure 6
  Removing the radiator
  Removing the rubber track
  Removing the starter Figure 1
  Removing the starter Figure 2
  Removing the starter
  Removing the superstructure Figure 1
  Removing the superstructure
  Removing the thermostat housing till serial nr. EC 35 #283 18 462, EC 45 #284 17 298 Figure 1
  Removing the thermostat housing till serial nr. EC 35 #283 18 462, EC 45 #284 17 298 Figure 2
  Removing the thermostat housing till serial nr. EC 35 #283 18 462, EC 45 #284 17 298 Figure 3
  Removing the thermostat housing till serial nr. EC 35 #283 18 462, EC 45 #284 17 298 Figure 6
  Removing the thermostat housing till serial nr. EC 35 #283 18 462, EC 45 #284 17 298
  Removing the track roller Figure 2
  Removing the track roller Figure 3
  Removing the track roller
  Removing the track supporting idler
  Removing the valve block Figure 1
  Removing the valve block, from serial nr. EC 35 # 283 18 963; EC 45 # 284 17 799
  Removing the valve block
  Slewing overtravel Figure 1
  Slewing overtravel Figure 2
  Slewing overtravel Figure 3
  Slewing overtravel
  Stand-by pressure Figure 1
  Stand-by pressure
  Starter relay Figure 1
  Swing speed Figure 1
  Swing speed
  Tensioning the V-belt
  Track running speed
  Travel Speed Figure 2
  Travel Speed
  Valves adjustment from serial nr. EC 35 #283 18 963, EC 45 #284 17 799
  Valves, adjusting Figure 1
  Valves, adjusting Figure 2
  Valves, adjusting

Safety

• General precautions
  Move and operate machine safely
  Preparations for work
  Safety concerns everybody!
  Safety measures during operation

Service Bulletins

• Biodiesel fuel for Volvo CE
  Check method on engine oil consumption
  Cylinder, improvement
  Fuel sampling, method
  Internal leakage dozer blade, tolerance
  Maintenance of Stored Machines
  New fastener assortment
  New slew motor brake kit
  New TechTool VCADS Pro interface
  Portable refillable O-ring kits
  Relief valve, change
  Reporting of product misuse & near-miss report
  Vibrations after exchanging rubber tracks
  Volvo Product incident accident report & Interview Form

Special Tools, Misc

• Special tool Manual
  Special Tools Recommendations
  Time Guide Current generation
  Time Guide Old generation
  Time Guide Previous generation

Specifications

• Alternative fuels
  Basic objects of examination
  Battery, specification
  Cabin, specification
  Cabin, tightening torques
  Caution sign – Diesel engine starting procedure
  Caution sign – Emergency exit
  Caution sign – Lashing
  Caution sign – Lifting the machine
  Caution sign – Operation and maintenance
  Caution sign – Track tension
  Cooling system
  Drive gear, tightening torque
  Electrical system, technical data
  Electrical system
  Engine, specifications
  Engine
  Frame, technical data
  Fuels, lubricants and filling capacities (litres)
  Fuels, lubricants and filling capacities (litres)1
  Hydraulic motor 1 – travel system
  Hydraulic motor 1 – travel system
  Hydraulic motor, slewing
  Hydraulic oil tank, filling capacity
  Hydraulic system EC 35
  Hydraulic system EC 45
  Identification of the engine EC 35, EC 45
  Identification of the engine, from serial nr. EC 35 #283 18 963, EC 45 284 17 799 Figure 1
  Identification of the engine, from serial nr. EC 35 #283 18 963, EC 45 284 17 799
  Load capacity tables EC 35 Figure 1
  Load capacity tables EC 35
  Load capacity tables EC 45
  Machine identification Figure 1
  Machine identification
  Main dimensions EC 35 Figure 1
  Main dimensions EC 35
  Main dimensions EC 45 Figure 1
  Main dimensions EC 45
  Mechanical transmission – track gearbox
  Mechanical transmission – track gearbox1
  Miscellaneous
  Plugs with tapered thread
  Plugs with tapered thread1
  Power transmission
  Reach EC 35
  Reach EC 45
  Reach of the working attachment EC 35 Figure 1
  Reach of the working attachment EC 35
  Reach of the working attachment EC 45
  Slewing ring, tightening torques
  Slewing ring, tightening torques1
  Specification, engine1
  Specification, engine2
  Specification, filling capacities
  Specification, filling capacities1
  Specification, weight
  Specification, weight1
  Start switch, specifications
  Strength class 8.8 Metric coarse and fine threads
  Strength class 10.9 Metric coarse and fine threads
  Test and adjustment values EC 35
  Test and adjustment values EC 45 from serial nr. # 284 17 799
  Test and adjustment values EC 45
  Test and adjustment values EC 45-1
  Tightening torques, engine
  Tightening torques, engine1
  Track pad, tightening torque
  Track roller, tightening torque
  Track supporting idler, tightening torque
  UNC-threads, coarse pitch
  Valve timing
  Valve timing1
  Warning and information decals
  Warning sign – Open engine hood only with engine stopped
  Warning sign – Safety distance from the work area
  Working headlights and main headlights, specification

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