Volvo EC340 Excavator Service Repair Manual PDF

Volvo EC340 Excavator Service Repair Manual PDF

Size: 160.11 MB
Language: English
Make: Volvo
Machine: Excavator
Document: Service Repair Manual, Electrical Diagram, Hydraulic Diagram
Model: Volvo EC340
Page: 5111 Pages

Detail Contents:
Descriptions

• Cable marking, description
  Central unit A3, description
  Central unit A3, digital inputs
  Central unit A3, digital outputs
  Centre passage, description
  Distribution box A1, connectors
  Engine speed control, auto decelerator
  Engine speed control, button-operated
  Engine speed control, description
  Float valve, description
  Fuel shutoff valve, description
  Hose rupture valve for boom cylinder, description
  Hydraulic components, cleanliness when handling
  Hydraulic oil tank, description
  Hydraulic system, repair of hydraulic components in workshop
  Hydraulic system, work performed in workshop
  Hydraulically driven oil cooler fan, description
  Inductive sensor
  Information system, calibration of actuator motor
  Information system, code lock
  Information system, description
  Information system, setting machine data
  Information system, setting of system time
  Information system, system start
  Information system, unit replacement
  Injection pump position sensor
  Jump starting of machine, description
  Load limiting, description 1
  Load limiting, description
  Main electrical components, description
  Main electrical components, location
  Oil cooling shunt, description
  Oil cooling thermostat, description
  Overload pressure monitor
  Power Transmission, description
  Pressure sensor for working pressure
  Sensors and monitors, description of control lever monitor
  Sensors and monitors, description of coolant level monitor
  Sensors and monitors, description of engine oil level monitor
  Sensors and monitors, description of engine speed sensor
  Sensors and monitors, description of fuel level sensor
  Sensors and monitors, description of hydraulic oil filter pressure monitor
  Sensors and monitors, description of hydraulic oil level monitor
  Sensors and monitors, description of oil pressure sensor
  Sensors and monitors, description of oil temp sensor
  Sensors and monitors, description of water trap level monitor
  Sensors and monitors, description of
  Sensors and monitors, description
  Transport gear valve, description
  Travel pedal pressure monitor
  Working lights, description

Diagrams

• Hydraulic diagram, component list
  Hydraulic diagrams
  Hydraulic system, work performed in field
  Wiring diagram, description
  Wiring diagram, diagram 1
  Wiring diagram, diagram 2
  Wiring diagram, diagram 3
  Wiring diagram, diagram 4
  Wiring diagram, diagram 5
  Wiring diagram, diagram 6
  Wiring diagram, diagram 7
  Wiring diagram, diagram 8
  Wiring diagram, diagram 9
  Wiring diagram, diagram 10
  Wiring diagram, diagram 11
  Wiring diagram, diagram 12
  Wiring diagram, diagram 13
  Wiring diagram, diagram 14
  Wiring diagram, diagram 15
  Wiring diagram, diagram 16
  Wiring diagram, diagram 17
  Wiring diagram, diagram 18
  Wiring diagram, diagram 19
  Wiring diagram, diagram 20
  Wiring diagram, diagram 21
  Wiring diagram, diagram 22
  Wiring diagram, list of components and index

Installation Instructions

• Air conditioning
  ALTERNATOR 80 A
  ASSEMBLY PLATE FOR ELECTRIC VALVES
  COOLANT FILTER
  DUCT BREAKING VALVE FOR ARM CYLINDER ON BOOM 6.0 M
  DUCT BREAKING VALVE FOR ARM CYLINDER ON BOOM 6.7 M
  ENGINE HEATER–DIESEL
  EXTRA CIRCULATION PUMP
  FIRE EXTINGUISHER
  Hammer hydraulic option, installing new
  HYDRAULIC EQUIPMENT FOR HAMMER SHEARS ON 6.0M JIB
  HYDRAULIC EQUIPMENT FOR SLOPE ROTATOR IN BASIC MACHINE –
  HYDRAULICS FOR HAMMER ON BOOM 6.7 m
  HYDRAULICS FOR HAMMER SHEARS IN BASE MACHINE
  HYDRAULICS FOR QUICK FIT ATTACHMENT ON 2.9 M ARM
  Microfilter
  WORKING LAMP JIB

Repair

• Accumulator for servo pressure, removal
  Air filter pressure monitor
  Alternator, carbon brush replacement
  Alternator, installation
  Alternator, removal
  Battery disconnector, installation
  Battery disconnector, removal
  Battery, charging
  Battery, checking the electrolyte
  Battery, description
  Battery, installation
  Battery, removal
  Bearings, bush, installation
  Bearings, bush, removal
  Bearings, link bearing, installation
  Bearings, link bearing, removal
  Bearings, measurement of radial play
  Bearings, shimming
  Bearings, specifications
  Boom cylinder, left, installation
  Boom cylinder, left, removal
  Boom cylinder, right, installation
  Boom cylinder, right, removal
  Boom, installation
  Boom, removal
  Bottom roller, installation
  Bottom roller, measurement of wear
  Bottom roller, removal
  Brake discs, installation
  Brake discs, removal
  Bucket cylinder, installation
  Bucket cylinder, removal
  Central unit A3, analogue inputs
  Central unit A3, analogue outputs
  Central unit A3, connectors
  Central unit A3, installation
  Central unit A3, removal
  Central unit A3, test of inputs and outputs
  Centre passage, replacement of seals
  Centre passage, replacement
  Charging system, checking the charging voltage
  Circuit relief and refilling valve, installation
  Circuit relief and refilling valve, removal
  Control pressure valve, adjustment
  Control pressure valve, checking
  Control pressure valve, description
  Control pressure valve, renovation of insert
  Coolant pump for intercooler and engine, installation
  Coolant pump for intercooler and engine, removal
  Counterweight, installationCounterweight, installation
  Counterweight, removal
  Cylinder for hydraulic quickfit, installation
  Cylinder for hydraulic quickfit, removal
  Cylinder, description
  Derailing protection, installation
  Derailing protection, removal
  Digging equipment sinking, measurement
  Dipper arm cylinder, installation
  Dipper arm cylinder, removal
  Dipper arm, installation
  Dipper arm, removal
  Dipper arm, replacement of pin between dipper arm
  Directional valve, installation of spring
  Directional valve, removal of spring
  Display unit A9, connectors
  Display unit A9, description
  Display unit A9, installation
  Display unit A9, removal
  Distribution box A1, description
  Distribution box A1, fuses and relays
  Distribution box A1, installation
  Distribution box A1, removal
  Door, installation of door catch
  Door, removal of door catch
  Drive sprocket, installation
  Drive sprocket, measurement of wear
  Drive sprocket, removal
  Engine mounting, left front, installation
  Engine mounting, left front, removal
  Engine mounting, left rear, installation
  Engine mounting, left rear, removal
  Engine mounting, right front, installation
  Engine mounting, right front, removal
  Engine mounting, right rear, installation
  Engine mounting, right rear, removal
  Engine oil pressure sensor
  Engine pack, installation
  Engine pack, removal
  Fan pump, installation
  Fan pump, removal
  Fuel filling pump, installation
  Fuel filling pump, removal
  Fuel shutoff valve, installation
  Fuel shutoff valve, removal
  Fuel tank, installation
  Fuel tank, removal
  Fuel tank, replacement of filter
  Hammer and shears, description fig 1
  Hammer and shears, description
  Hammer and shears, hydraulic diagram fig 1
  Hammer and shears, hydraulic diagram
  Heat valve, installation
  Heat valve, removal
  Heater fan, installation
  Heater fan, removal
  Heating coil, installation
  Heating coil, removal
  Hose rupture valve for boom cylinder, installation
  Hose rupture valve for boom cylinder, removal
  Hose rupture valve for boom cylinder, renovation
  Hose rupture valve for dipper arm cylinder, installation
  Hose rupture valve for dipper arm cylinder, removal
  Hydraulic cylinders, description
  Hydraulic cylinders, dieseling
  Hydraulic oil cooler, description
  Hydraulic oil cooler, installation
  Hydraulic oil cooler, removal
  Hydraulic oil tank, installation
  Hydraulic oil tank, removal
  Hydraulic pressure, setting
  Hydraulic quickfit, description
  Idler, installation
  Idler, removal
  Ignition lock, installation
  Ignition lock, removal
  Information system, activation of optional equipment
  Injection pump, installation
  Injection pump, removal
  Jump starting of machine, connection of cables
  Jump starting of machine, removal of cables
  Main valve block, assembly
  Main valve block, description
  Main valve block, disassembly
  Main valve block, installation
  Main valve block, removal 1
  Main valve block, removal
  Main valve block, replacement of check valve and seals
  Oil cooling shunt, replacement of shunt valve
  Oil cooling thermostat, replacement
  Operator’s cab, description
  Operator’s cab, installation
  Operator’s cab, removal
  Operator’s seat, installation
  Operator’s seat, removal
  Other equipment, replacement of lower windscreen
  Other equipment, replacement of upper windscreen
  Other equipment, slew brake
  Other equipment, slew priority
  Pedal valve, adjustment
  Pressure limiting valve, installation
  Pressure limiting valve, removal
  Pump gearbox, installation
  Pump gearbox, overhauling
  Pump gearbox, removal
  Pump gearbox, replacement of seal
  Pump P1, description
  Pump P1, installation
  Pump P1, removal
  Pump P1, seal replacement
  Pump P1, specifications
  Pump P2, installation
  Pump P2, removal
  Pump P2, seal replacement
  Pump P2, specifications
  Pump P3, installation
  Pump P3, removal
  Pump P3, seal replacement
  Pump P3, specifications
  Radiator, installation
  Radiator, removal
  Sensors and monitors, description of
  Sensors and monitors, replacement of control lever monitor
  Sensors and monitors, replacement of coolant level monitor
  Sensors and monitors, replacement of engine oil
  Sensors and monitors, replacement of engine speed sensor
  Sensors and monitors, replacement of fuel level sensor
  Sensors and monitors, replacement of hydraulic oil
  Sensors and monitors, replacement of injection pump
  Sensors and monitors, replacement of safety bar
  Sensors and monitors, replacement of slew speed sensor
  Sensors and monitors, replacement of water trap
  Servo pressure accumulator, description
  Servo pressure accumulator, installation
  Servo pump, installation
  Servo pump, removal
  Servo pump, specifications
  Slew brake, installation of discs and seals
  Slew brake, removal of discs and seals
  Slew gearbox, installation
  Slew gearbox, removal
  Slew motor, installation
  Slew motor, removal
  Slew ring, description
  Slew ring, installation of inner lower seal
  Slew ring, installation of inner upper seal
  Slew ring, installation of outer lower seal
  Slew ring, installation of outer upper seal
  Slew ring, measurement of axial play
  Slew ring, removal of inner lower seal
  Slew ring, removal of inner upper seal
  Slew ring, removal of outer lower seal
  Slew ring, removal of outer upper seal
  Slew system for superstructure, measurement of
  Slew valve block (P1 block), description
  Slide rail, installation
  Slide rail, measurement of wear
  Slide rail, removal
  Sliding window, installation
  Sliding window, removal
  Slope bucket rotator, description
  Solenoid valves, description
  Solenoid valves, function with and without voltage
  Spring for track tensioning
  Spring, installation
  Spring, removal
  Starter motor, installation
  Starter motor, removal
  Superstructure covering, description
  Switches in cab, replacement
  Temp sensor coolant replacement
  Tensioning cylinder, installation
  Tensioning cylinder, removal
  Tensioning cylinder, renovation
  Throttle controls, replacement of actuator motor
  Top roller, installation
  Top roller, measurement of wear
  Top roller, removal
  Track brake, description
  Track chain, installation
  Track chain, measurement of wear between chain bolt
  Track chain, removal
  Track, fitting
  Track, measurement of track tension
  Track, opening
  Track, renovation with link set
  Track, slackening
  Track, tensioning
  Travel gearbox for track machine, installation
  Travel gearbox for track machine, removal
  Travel motor, installation
  Travel motor, removal
  Travel pedal pressure monitor
  Upper windscreen, installation
  Upper windscreen, removal
  Vacuum pump, connection
  Vacuum pump, disconnection
  Vee belts, installation
  Vee belts, removal
  Window pane, installation
  Window pane, removal

Safety

• Air conditioning
  Battery charging
  Counterweight
  Elimination of servo pressure in accumulator
  Fire protection
  Overheated PTFE seals
  Painted components and polymeric materials
  Pressure setting and leak detection
  Safety rules for service
  Service positions
  Welding on the machine

Service Bulletins

• CareTrack Telematics system
  CareTrack, new software version 2008w6
  Changing glow plug in diesel engine heater from 24 V to 12 V with resistor unit
  Check method on engine oil consumption
  Conversion of operating valve (15Q), automatic downshifting
  Cylinder data
  DEF AdBlue AUS32 sampling, method
  Diesel fuels – quality and function
  ECU, functional check
  Engine oil change, extended interval of 500 hours for low-emission engines
  Fuel sampling, method
  Hydraulic hose assembly leakage handling
  Hydraulic oil, environmental
  Hydraulic pressure
  Hydraulic system flushing method
  Improvement of connecting valves
  Introduction of stop control and removing fuel valve
  Machine model
  Modification of CareTrack wire harness
  New product 1
  New product
  New TechTool VCADS Pro interface
  Oil cooling for pump gearbox Campaign EXC400, EXC500
  Oil sampling, method
  Oil sampling, sampling points
  Portable refillable O-ring kits
  Rear crankshaft seal
  Recommendations for Oil Sampling Intervals
  Repair kit for pump gearbox
  Reporting of product misuse & near-miss report
  Reports
  Routines for reporting cracks on Boom and Arm
  Rubber cushions for muffler
  Serial number location on machine components
  Slew ring seal, new type
  Slewing ring clearance
  Supplement to Operator’s Manual Care and maintenance of pump gearbox with oil cooling
  Tightening torques
  Vee belts]
  Volvo Product incident accident report & Interview Form

Special tool catalog

• General
  Index
  Hooks
  1. Enviroment and Safety equipment
  2. Measuring equipment
  3. Tightening and Loosening tools
  4. Lifting equipment
  5. Pullers and Pressing equipment
  6. Drifts
  7. Guide pins and Guide sleeves
  8. Pliers
  9. Fixtures
  10. Tech Tool
  11. Spare parts

Specifications

• Alternator, description
  Bottom roller, specifications
  Charging system, description
  Charging system, work instructions
  Cylinder data
  Digging equipment sinking, specifications
  Drive sprocket, specifications
  Electrical system, description
  Electrical system, specifications
  Electrical system, work instructions
  Engine specifications, engine speed
  Engine specifications, general
  Fan pump, specifications
  Hydraulic oil, cleaning
  Hydraulic oil, description
  Hydraulic oil, specifications
  Hydraulic oil, storage and handling
  Hydraulic pressure, specifications
  Injection pump, specifications 1
  Injection pump, specifications
  Other equipment, fuel shutoff valve
  Other equipment, hydraulic quickfit
  Preheating, automatic operation
  Preheating, description
  Preheating, manual operation
  Slew drift, specifications
  Slew motor, specifications
  Slew system for superstructure, specifications
  Slide rail, specifications
  Starter circuit, description
  Tightening torque, banjo fittings
  Tightening torque, bolts and nuts
  Tightening torque, DKO connections
  Tightening torque, general
  Tightening torque, hose clamps
  Tightening torque, pipe end plugs
  Tightening torque, pipe nuts
  Tightening torque, valve connections
  Top roller, specifications
  Track chain, specifications
  Travel motor, specifications
  Undercarriage, description
  Undercarriage, specifications

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