Volvo EC240B FX Excavator Service Repair Manual PDF

Volvo EC240B FX Excavator Service Repair Manual PDF

Size: 425.19 MB
Language: English
Make: Volvo
Machine: Excavator
Document: Service Repair Manual, Electrical Diagram, Hydraulic Diagram
Model: Volvo EC240B FX
Page: 6822 Pages

Detail Contents:
Description

• 0 General
  1 Standard Parts, Service
  2 Engine with Mounting & Equipment
  3 Elect. Warning, Information, Instruments
  4 Power Transmission
  7 Frame, Springs, Damping, Axle Suspension, Wheel-Track Unit
  8 Machinery House, Cab, Exterior Trim Parts
  9 Hydraulic, Digging, Handling, Grading Equipment, Misc

Diagrams

• Component designations
  Component list Alternator, batteries, capacitors, electronic units, voltage outlet
  Component list Control lights warning lights1
  Component list Control lights warning lights2
  Component list, fuses1
  Component list, fuses2
  Component list, Heating coils
  Component list, lights
  Component list, Miscellaneous1
  Component list, Miscellaneous2
  Component list, motors
  Component list, relays
  Component list, sensors
  Component list, Solenoid valves1
  Component list, Solenoid valves2
  Component list, Switches1
  Component list, Switches2
  Components list
  Control pattern selector valve, ports
  Electrical circuit, air conditioner (10kw) heater
  Electrical circuit, air conditioner heater
  Electrical symbols and designations
  Explanations to hydraulic diagram
  Ground connections
  Ground connections1
  Grounding points, frame connections
  Hammer and shears (X1 Line option), hydraulic circuits (Machine serial no. ~ 12262)
  Hammer and shears (X1 Line option), hydraulic circuits (Machine serial no. 12263 ~ )
  Hydraulic diagram, arm in boom raise
  Hydraulic diagram, arm in boom raise Fig1
  Hydraulic diagram, arm in conflux
  Hydraulic diagram, arm in conflux Fig1
  Hydraulic diagram, arm out
  Hydraulic diagram, arm out Fig1
  Hydraulic diagram, boom lower
  Hydraulic diagram, boom lower Fig1
  Hydraulic diagram, boom raise conflux (internal)
  Hydraulic diagram, boom raise conflux (internal) Fig1
  Hydraulic diagram, bucket
  Hydraulic diagram, bucket Fig1
  Hydraulic diagram, neutral
  Hydraulic diagram, ports
  Hydraulic diagram, slew (left)
  Hydraulic diagram, slew (left) Fig1
  Hydraulic diagram, slew priority (slew right arm in)
  Hydraulic diagram, slew priority (slew right arm in) Fig1
  Hydraulic diagram, standard1
  Hydraulic diagram, standard1 Fig1
  Hydraulic diagram, standard2
  Hydraulic diagram, standard2 Fig1
  Hydraulic diagram, standard3
  Hydraulic diagram, standard3 Fig1
  Hydraulic diagram, straight travel (low auto shift)
  Hydraulic diagram, straight travel (low auto shift) Fig1
  Hydraulic diagram, straight travel arm (straight travel auto shift, arm in)
  Hydraulic diagram, straight travel arm (straight travel auto shift, arm in) Fig1
  Hydraulic diagram, with option components1
  Hydraulic diagram, with option components1 Fig1
  Hydraulic diagram, with option components2
  Hydraulic diagram, with option components2 Fig1
  Hydraulic diagram, with option components3
  Hydraulic diagram, with option components3 Fig1
  Hydraulic diagram, with option components4
  Hydraulic diagram, with option components4 Fig1
  Positive feed
  Rotator (option X3), hydraulic circuits (Machine serial no. ~ 12262)
  Rotator (option X3), hydraulic circuits (Machine serial no. 12263 ~ )
  Wire harness layout
  Wire harness layout Fig1
  Wiring diagram SCH01
  Wiring diagram SCH01_T3-1
  Wiring diagram SCH01_T3-2
  Wiring diagram SCH01-1 (I-ECU equipped)1
  Wiring diagram SCH01-1 (I-ECU equipped)2
  Wiring diagram SCH01-1
  Wiring diagram SCH01-2
  Wiring diagram SCH01-3
  Wiring diagram SCH01-4
  Wiring diagram SCH02
  Wiring diagram SCH02_T3
  Wiring diagram SCH02-1 (I-ECU equipped)1
  Wiring diagram SCH02-1 (I-ECU equipped)2
  Wiring diagram SCH02-1
  Wiring diagram SCH02-2
  Wiring diagram SCH02-3
  Wiring diagram SCH03
  Wiring diagram SCH03_T3
  Wiring diagram SCH03-1 (I-ECU equipped)
  Wiring diagram SCH03-1
  Wiring diagram SCH03-1_T3
  Wiring diagram SCH03-2
  Wiring diagram SCH03-3
  Wiring diagram SCH03-4
  Wiring diagram SCH04
  Wiring diagram SCH04_T3
  Wiring diagram SCH04-1 (I-ECU equipped)1
  Wiring diagram SCH04-1 (I-ECU equipped)2
  Wiring diagram SCH04-1
  Wiring diagram SCH04-2
  Wiring diagram SCH05
  Wiring diagram SCH05_T3
  Wiring diagram SCH05-1 (I-ECU equipped)
  Wiring diagram SCH06
  Wiring diagram SCH06_T3
  Wiring diagram SCH06-1 (I-ECU equipped)
  Wiring diagram SCH07
  Wiring diagram SCH07_T3
  Wiring diagram SCH07-1
  Wiring diagram SCH07-2
  Wiring diagram SCH07-3
  Wiring diagram SCH08
  Wiring diagram SCH08_T3
  Wiring diagram SCH08-1 (I-ECU equipped)
  Wiring diagram SCH08-1
  Wiring diagram SCH08-2
  Wiring diagram SCH08-3
  Wiring diagram SCH08-4
  Wiring diagram SCH09
  Wiring diagram SCH09_T3
  Wiring diagram SCH09-1 (I-ECU equipped)1
  Wiring diagram SCH09-1 (I-ECU equipped)2
  Wiring diagram SCH10
  Wiring diagram SCH10_T3
  Wiring diagram SCH10-1 (I-ECU equipped)1
  Wiring diagram SCH10-1 (I-ECU equipped)2
  Wiring diagram SCH10-1
  Wiring diagram SCH10-2
  Wiring diagram SCH11
  Wiring diagram SCH11_T3
  Wiring diagram SCH11-1 (I-ECU equipped)
  Wiring diagram SCH11-1
  Wiring diagram SCH11-2
  Wiring diagram SCH11-3
  Wiring diagram SCH12
  Wiring diagram SCH12_T3
  Wiring diagram SCH12-1 (I-ECU equipped)1
  Wiring diagram SCH12-1 (I-ECU equipped)2
  Wiring diagram SCH12-1 (I-ECU equipped)3
  Wiring diagram SCH12-1
  Wiring diagram SCH12-2
  Wiring diagram SCH12-3
  Wiring diagram SCH13
  Wiring diagram SCH13_T3
  Wiring diagram SCH13-1 (I-ECU equipped)1
  Wiring diagram SCH13-1 (I-ECU equipped)2
  Wiring diagram SCH13-1
  Wiring diagram SCH13-2
  Wiring diagram SCH14
  Wiring diagram SCH14_T3
  Wiring diagram SCH14-1 (I-ECU equipped)1
  Wiring diagram SCH14-1 (I-ECU equipped)2
  Wiring diagram SCH14-1
  Wiring diagram SCH15
  Wiring diagram SCH15_T3
  Wiring diagram SCH15-1 (I-ECU equipped)
  Wiring diagram SCH15-1
  Wiring diagram SCH16
  Wiring diagram SCH16_T3
  Wiring diagram SCH16-1 (I-ECU equipped)
  Wiring diagram SCH16-1
  Wiring diagram SCH16-2
  Wiring diagram SCH17
  Wiring diagram SCH17_T3
  Wiring diagram SCH17-1
  Wiring diagram SCH18
  Wiring diagram SCH18_T3
  Wiring diagram SCH18-1
  Wiring diagram SCH19
  Wiring diagram SCH20
  Wiring diagram SCH20-1 (I-ECU equipped)
  Wiring diagram SCH20-1
  Wiring diagram SCH21
  Wiring diagram SCH21-1 (I-ECU equipped)
  Wiring diagram SCH22
  Wiring diagram SCH23
  Wiring diagram SCH23-1 (I-ECU equipped)
  Wiring diagram SCH24-1
  Wiring diagram SCH24-2
  Wiring diagram, Components list and index (I-ECU application)
  Wiring diagram, Components list and index
  Wiring diagram
  Wiring diagram1
  Wiring diagrams

Installation Instruction

• 1 pump double acting piping, installing new
  1 Switch control on X1 (On Off,1-way), installing new
  2 pump double acting piping, installing new
  2.5M arm pip W GR manuovre
  2.5M arm piping with Q-Fit
  2.5M arm piping with X1
  2.5M arm piping with X3
  2.97M arm pip W-GR manuovre
  2.97m arm piping with Q-fit
  2.97M arm piping with X1
  2.97m arm piping with X3
  2-switch control on X1 (on off, 2-way), installing new
  2-switch control on X1(on off, 2-way)
  2-switch control on X1(on off,2-way)
  3.6M arm pip W-GR monuovre
  3.6M arm piping with X1
  6.0M bm pip with H Rupt prot
  6.0M bm pip WO H-Rupt prot
  6.0M bm pip WO H-Rupt prot1
  6.0m boom piping with Q-fit
  6.0m boom piping with Q-fit1
  6.0M boom piping with X1
  6.0m boom piping with X3
  6.0m boom piping with X3-1
  10 KW diesel coolant heater
  Anti vandal kit
  Anti-vandal kit
  Block heater, 120V
  Block heater, 240V
  Boom float position1
  Boom float position2
  CareTrack, installing new
  CareTrack
  Diesel coolant heater 10 KW, installing new
  Diesel coolant heater
  Extra pip for Slope Rot on X1
  Extra work lamp
  Extra work lamp1
  Fabirc seat with heating & suspension
  FOG (Falling Object Guard), installing new
  FOG
  FOPS (Falling Object Protecting Structure), installing new
  FOPS1
  FOPS2
  Front rain shield1
  Front rain shield2
  Fuel filler pump – 35Lpm
  Fuel filler pump – 50Lpm + auto stop
  Lower wiper
  Net kit – front safety window
  Net kit – front safety window1
  Oil bath air cleaner
  Oil bath air cleaner1
  Oil leak line on 6.0M boom
  Oil leak line on base machine
  Pedal control on X1 (proportional, 2-way)
  Pedal control on X1(proportional, 2-way)
  Pilot control change
  Pre-cleaner oil bath type, installing new
  Q-Fit piping on base machine
  Quick Fit S1
  Quick fit S2
  Radio, installing new
  Radio, installing new1
  Return filter for hammer shear, installing new
  Rotating beacon, installing new
  Rotation beacon
  Rotation beacon1
  Safety net, installing new
  Straight travel pedal
  Sun shield front, roof, rear
  Sunlight protection-roof
  Travel alarm, installing new1
  Travel alarm, installing new2
  Travel alarm1
  Travel alarm2
  Tropical cooling-from global std to trp
  With H Rupt prot+O-L warning
  Work light rear, installing new
  X1 modification from 1 pump to 2 pump
  X1 with 1 pump flow
  X1 with 1pump flow1
  X1 with 2pump flow
  X1 with add return filter
  X1 with add return filter1
  X3 piping on base machine for proportion
  X3 piping on base machine1
  X3 piping on base machine2

Repair

• 0 General
  1 Standard Parts, Service
  2 Engine with Mounting & Equipment
  3 Elect. Warning, Information, Instruments
  4 Power Transmission
  7 Frame, Springs, Damping, Axle Suspension, Wheel-Track Unit
  8 Machinery House, Cab, Exterior Trim Parts
  9 Hydraulic, Digging, Handling, Grading Equipment, Misc

Safety

• Cautions during operation
  General precautions
  Move and operate machine safely
  Preparations for work
  Safety regulations, forestry

Service Bulletins

• 0 General
  1 Standard Parts, Service
  2 Engine with Mounting & Equipment
  3 Elect. Warning, Information, Instruments
  4 Power Transmission
  7 Frame, Springs, Damping, Axle Suspension, Wheel-Track Unit
  8 Machinery House, Cab, Exterior Trim Parts
  9 Hydraulic, Digging, Handling, Grading Equipment, Misc

Special Tools, Misc

• EXC Insp Report VOE21C1000766 2013-09
  EXC Inspection Instruction 21B1002519 2013-09
  GB20046261A_H
  Inspection Program, Arrival Inspection EXC PUB20039956
  Inspection Program, Delivery Inspection EXC PUB20039957
  Inspection Program, Delivery Instructions EXC PUB20039958
  Inspection Program, Maintenance of Stored Machines EXC PUB20039959
  Special tool Manual
  Special Tools Recommendations
  Time Guide Current generation
  Time Guide Old generation
  Time Guide Previous generation

Specifications

• 2-pump flow selector valve
  Additional fuel tank, specifications
  Air conditioning unit, specifications
  Alternative fuels
  Alternator, specifications (new)
  Alternator, specifications
  Auto manual select switch, specifications
  Battery disconnect switch, specifications
  Battery relay, specifications
  Battery, specifications
  Boom lifting cylinder, specifications
  Boom, specifications1
  Boom, specifications2
  Bucket cylinder, specifications
  Cab, specifications
  Control lockout lever switch, specifications
  Cooling system, specifications1
  Cooling system, specifications2
  Current pressure, specifications
  Diesel coolant heater (5kw), specifications
  Diesel coolant heater (5kw), specifications1
  Diesel coolant heater (10kw), specifications
  Dipper arm cylinder, specifications
  Dipper arm, specifications1
  Dipper arm, specifications2
  Driver’s seat, specifications
  Electric horn, specifications
  Electrical system, specifications
  Emergency engine speed control switch, specifications
  Engine – Pump control, specification1
  Engine – Pump control, specification2
  Engine control unit E-ECU, specifications1
  Engine control unit E-ECU, specifications2
  Engine oil pressure sensor, specifications
  Engine, specifications1
  Engine, specifications2
  Engine, weights
  Frame and track unit, specifications
  Fuel Coolant temperature sensor, specifications
  Fuel feed pump, specifications1
  Fuel feed pump, specifications2
  Fuel filler pump, specifications
  Fuel level sensor, specifications
  Fuel pressure, specifications2
  Fuel system, specifications1
  Fuel system, tightening torques
  Fuel tank, specifications
  Fuse, specifications1
  Fuse, specifications2
  GPS control unit GPS-ECU, specifications
  Gull wing cylinder, specifications
  Gull wing power pack, specifications
  Hammer return filter, specifications
  Hydraulic oil cooling system, specifications
  Hydraulic pressure, specifications
  Hydraulic pump, specifications
  Hydraulic tank, specifications
  Instrument control unit I-ECU, specifications
  Keypad, specification
  Line rupture valve (arm), specifications
  Line rupture valve (boom), specifications
  Lower wiper motor, specifications
  Lubrication system, specifications
  Main control valve, specifications1
  Main control valve, specifications2
  Measurement conversion tables
  Preheating, specifications
  Pressure accumulator, specifications
  Proportional solenoid valve, specifications
  Radio with CD and MP3 player, specifications
  Radio with tape player, specifications (new type)
  Recommended hydraulic oil, specifications
  Regulator, specifications
  Relay box, specifications1
  Relay box, specifications2
  Relay box, specifications3
  Remote control valve (Lever), specifications
  Remote control valve (pedal), specifications
  Resistance box, specifications
  Rotator pump, specifications
  Safety start relay, specifications
  Servo hydraulic selector valve, specifications
  Servo pump, specifications
  Slew gearbox, specifications
  Slow blow fuse, specifications
  Solenoid valve for rotator1
  Solenoid valve for rotator2
  Solenoid valve, specifications
  Standard tightening torques
  Start switch, specifications
  Starter motor, specifications
  Swing motor, specifications
  Swing ring gear, specifications
  Tightening torque, specifications1
  Tightening torque, specifications2
  Tightening torque, specifications3
  Track gearbox, specifications
  Track motor, specifications
  Travel alarm, specifications
  Upper wiper motor, specifications
  Valve system specifications
  Vehicle control unit V-ECU, specifications (I-ECU equipped)
  Vehicle control unit V-ECU, specifications
  Work lights and extra lights, specifications

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