Volvo EC220E LR Excavator Service Repair Manual PDF

Volvo EC220E LR Excavator Service Repair Manual PDF

Size: 291.81 MB
Language: English
Make: Volvo
Machine: Excavator
Document: Service Repair Manual, Electrical Diagram, Hydraulic Diagram
Model: Volvo EC220E LR
Page: 7128 Pages

Detail Contents:
1Volvo-EC220E LR
Description

• 0 General
  1 Standard Parts, Service
  2 Engine with Mounting & Equipment
  3 Elect. Warning, Information, Instruments
  4 Power Transmission
  7 Frame, Springs, Damping, Axle Suspension, Wheel-Track Unit
  8 Machinery House, Cab, Exterior Trim Parts
  9 Hydraulic, Digging, Handling, Grading Equipment, Misc

Diagrams

• Component designations
  Component list Alternator, batteries, capacitors, electronic units, voltage outlet
  Component list, fuses
  Component list, Heating coils
  Component list, lights
  Component list, Miscellaneous
  Component list, motors
  Component list, relays
  Component list, sensors
  Component list, Solenoid valves
  Component list, Switches1
  Component list, Switches2
  Component list, Switches3
  Electrical symbols and designations
  Explanation of wiring diagrams
  Explanations to hydraulic diagram
  Hydraulic diagram, standard1 Figure 1
  Hydraulic diagram, standard1
  Hydraulic diagram, standard2 Figure 1
  Hydraulic diagram, standard2
  Hydraulic diagram, with option components1 Figure 1
  Hydraulic diagram, with option components1
  Hydraulic diagram, with option components2 Figure 1
  Hydraulic diagram, with option components2
  Wire harness layout Figure 1
  Wire harness layout
  Wiring diagram SCH01-1
  Wiring diagram SCH01-2
  Wiring diagram SCH01-3
  Wiring diagram SCH02-1
  Wiring diagram SCH02-2
  Wiring diagram SCH02-3
  Wiring diagram SCH02-4
  Wiring diagram SCH03-1
  Wiring diagram SCH03-2
  Wiring diagram SCH03-3
  Wiring diagram SCH04-1
  Wiring diagram SCH04-2
  Wiring diagram SCH04-3
  Wiring diagram SCH05-1
  Wiring diagram SCH05-2
  Wiring diagram SCH05-3
  Wiring diagram SCH07-1
  Wiring diagram SCH07-2
  Wiring diagram SCH08-1
  Wiring diagram SCH08-2
  Wiring diagram SCH08-3
  Wiring diagram SCH10-1
  Wiring diagram SCH10-2
  Wiring diagram SCH11-1
  Wiring diagram SCH11-2
  Wiring diagram SCH11-3
  Wiring diagram SCH11-4
  Wiring diagram SCH12-1
  Wiring diagram SCH12-2
  Wiring diagram SCH12-3
  Wiring diagram SCH12-4
  Wiring diagram SCH13-1
  Wiring diagram SCH13-2
  Wiring diagram SCH14-1
  Wiring diagram SCH14-2
  Wiring diagram SCH14-3
  Wiring diagram SCH15-1
  Wiring diagram SCH15-2
  Wiring diagram SCH16-1
  Wiring diagram SCH16-2
  Wiring diagram SCH16-3
  Wiring diagram SCH17-1
  Wiring diagram SCH17-2
  Wiring diagram SCH18-1
  Wiring diagram SCH18-2
  Wiring diagram SCH20-1
  Wiring diagram SCH20-2
  Wiring diagram SCH20-3
  Wiring diagram SCH21
  Wiring diagram SCH22-1
  Wiring diagram SCH22-2
  Wiring diagram SCH24
  Wiring diagram SCH26
  Wiring diagram SCH27
  Wiring diagram SCH28
  Wiring diagram SCH30-1
  Wiring diagram SCH30-2
  Wiring diagram SCH30-3
  Wiring diagram1
  Wiring diagram2

Installation Instruction

• 1 pump single acting piping, installing new
  2 pump double acting piping, installing new
  Arm cylinder hose rupture protection piping, installing new
  Boom cylinder hose rupture protection piping with over load signal , installing new
  CareTrack, installing new1
  CareTrack, installing new2
  CareTrack, installing new3
  CareTrack, installing new4
  CareTrack, installing new5
  CareTrack, installing new6
  CareTrack, installing new7
  Diesel coolant heater 5 KW, installing new
  Electric pedal control on X1 (proportional), replacing
  Engine heater 120V, installing new
  Engine heater 240V, installing new
  Extra pip for slope rot on X1
  FOG (Falling Object Guard), installing new
  FOPS (Falling Object Protecting Structure), installing new
  Grapple manuovre piping, installing new
  Grapple manuovre piping, installing new1
  Hammer hydraulic option, installing new1
  Hammer hydraulic option, installing new2
  Hammer hydraulic option, installing new3
  Hammer shear arm piping, installing new1
  Hammer shear arm piping, installing new2
  Oil leak line boom piping, installing new
  Oil leak line on base machine, installing new
  Pre-cleaner cyclone type, installing new
  Pre-cleaner oil bath type, installing new
  Quick fit piping on arm, installing new
  Quick fit piping on arm, installing new1
  Quick fit piping on arm, installing new2
  Quick fit piping on Base machine-UQF
  Rain shield front, installing new
  Rear view camera, installing new1
  Rear view camera, installing new2
  Rear view mirror, installing new
  Return filter for hammer shear, installing new
  Reversible fan, installing new
  Rotating beacon, installing new
  Slope rotator piping on arm, installing new
  Slope rotator piping on arm, installing new1
  Slope rotator piping on boom, installing new1
  Slope rotator piping on boom, installing new2
  Travel alarm, installing new
  Work light extra, installing new
  Work light extra, installing new1
  Work lights, installing new
  X3 control, X3 valve proportional, installing new1
  X3 control, X3 valve proportional, installing new2
  X3 in basic machine, installing new1
  X3 in basic machine, installing new2

Operator’s Information

• Accidents
  AdBlue® DEF information
  Air compressor
  Alarm texts
  Audio system
  Auxiliary heater
  Before service, read1
  Before service, read2
  Boom float position, description
  Bucket reference Attachment
  Buckets
  Cab air precleaner
  Cab
  Cab1
  Cab2
  CareTrack with anti-theft
  CareTrack
  CE-marking, EMC-directive
  Change capacities1
  Change capacities2
  Climate control system
  Communication equipment, installation
  Control lockout system
  Control types for X1 and X3 operation
  Controls1
  Controls2
  Declaration of Conformity
  Demolition work
  Dig Assist accuracy, checking
  Dig Assist, component location
  Dig Assist
  Display unit1
  Display unit2
  Display, adjusting
  Door
  Electrical system
  Emergency exit
  Emission compliance
  Engine block heater
  Engine
  Entering, leaving and climbing the machine
  Environmental requirements
  Equipment
  Exhaust aftertreatment system, alarms requiring special actions
  Exhaust aftertreatment system
  Fire extinguisher, location
  Fire prevention
  Foreword1
  Foreword2
  Foreword3
  Grease
  Hammer
  Handling hazardous materials
  Handling line, tubes and hoses
  Height indication
  High voltage overhead power line
  Hose rupture valves
  Hour meter
  Hydraulic oil
  Hydraulic system, warming up
  Hydraulic system1
  Hydraulic system2
  Hydraulic system3
  Identification numbers
  Information and warning decals1
  Information and warning decals2
  Instrument panel, front1
  Instrument panel, front2
  Instrument panel, left1
  Instrument panel, left2
  Instrument panel, rear
  Instrument panel, right
  Instrument panels
  Intended use1
  Intended use2
  Laser
  Lifting machine
  Lifting objects
  Logged machine data
  Machine view1
  Machine view2
  Main screen
  Maintenance
  Measurements before transporting machine
  Measures before operating
  Menu functions
  Messages
  Operating instructions
  Operating on public roads
  Operating techniques
  Operating1
  Operating2
  Operating3
  Operator obligations1
  Operator obligations2
  Operator safety
  Operator seat
  Operator’s manual, storage
  Other controls
  Parking
  Presentation1
  Presentation2
  Presentation3
  Product plates
  Project bar
  Project
  Quick coupler1
  Quick coupler2
  Quick coupler3
  Quick mode
  Quick tips
  Rain shield
  Refrigerant
  Refrigerant1
  Regeneration
  Retrieving and towing1
  Retrieving and towing2
  Reversible fan
  Roof
  Rules for digging
  Running-in instructions
  Safety rules when operating
  Safety when servicing
  Seat belt
  Selecting track shoes
  Service position
  Settings
  Signalling diagram
  Specifications
  Starting engine in cold weather
  Starting engine
  Starting with booster batteries
  Status bar
  Stopping
  Storage compartment
  Sun shade
  Touch point
  Transporting machine1
  Transporting machine2
  Tying down machine
  Underground cables and pipes
  View selector
  Visibility
  Vision system
  Volvo Smart View
  Warming up
  Whole-body vibrations
  Windows
  Working in cold weather
  Working in water and on boggy ground
  Working on slopes
  Working with buckets
  Working with Dig Assist
  Working with long range attachments
  Working within dangerous areas

Repair

• 1 Standard Parts, Service
  2 Engine w-Mounting & Equipment
  3 Elec. Sys, Warning, Information, Instruments
  4 Power Transmission
  7 Frame, Springs, Damping, Axle Suspension, Wheel-Track
  8 Machinery House, Cab, Exterior Trim Parts
  9 Hydraulic, Digging, Handling, Granding Equipment

Safety

• Cautions during operation
  CE-marking, EMC-directive
  Checklist after a fire or heat exposure
  Decontamination
  Environmental handling for the future
  Environmentally hazardous fluids
  Environmentally safe handling
  Fire prevention measures
  Health hazards with paint, plastics and rubber
  Move and operate machine safely
  Safety concerns everybody!
  Safety rules when servicing
  Safety when handling oils and fuel
  Safety when handling the machine
  Safety when using lifting equipment
  Safety when working with air conditioning refrigerant
  Safety when working with batteries
  Safety when working with hydraulic systems
  Service position
  Starting with booster batteries
  Waste handling
  Working in environmentally contaminated areas

Service Bulletins

• Air conditioning heater hose clamp looseness
  Biodiesel fuel for Volvo CE
  Boom Hose Rupture Valve plug leakage
  Cab door latch
  Check method on engine oil consumption
  Combined operation (boom-down and X1)
  DEF AdBlue AUS32 sampling, method
  ECU, functional check
  EGR temperature sensor
  Engine oil cooler improvement
  Expansion tank leakage
  Fluctuating travel when other function in use
  Fuel regulator
  Fuel sampling, method
  How to update software when programming fails
  Hydraulic hose assembly leakage handling
  Hydraulic system flushing method
  Improved pressure sensor installation
  Injector fuel return flow measurement
  Instrument cluster improvement
  Introduction of the new Guided Diagnostic in TechTool
  Machine model
  MCV whistling noise
  Modification of CareTrack wire harness
  New AdBlue® DEF tank unit (FX1079 AdBlue® DEF quality, temperature and level sensor)
  New diesel auxiliary heater timer
  New fastener assortment
  New product
  New product1
  New product2
  New software for DPF change interval
  New TechTool VCADS Pro interface
  New X1 flow control scheme
  Oil analyses
  Oil sampling, method
  Oil sampling, sampling points
  Portable refillable O-ring kits
  Recommendations for Oil Sampling Intervals
  Reporting of product misuse & near-miss report
  Reports
  Routines for reporting cracks on Boom and Arm
  Serial number location on machine components
  Short key function
  Software information for CEA2+ products
  Software versions for E-series
  Track motor relief valve
  Volvo Product incident accident report & Interview Form

Special Tools, Misc

• Camshaft, hardening process update
  D6 D7 Exhaust gas leakage into the cooling
  D6E Camshaft, insufficient hardening
  D6E Cylinder liner broken
  D8H Camshaft, insufficient hardening
  EATS functional check
  Inspection Program, Arrival Inspection EXC PUB20039956
  Inspection Program, Delivery Inspection EXC PUB20039957
  Inspection Program, Delivery Instructions EXC PUB20039958
  Inspection Program, Maintenance of Stored Machines EXC PUB20039959
  Service Program
  Special tool Manual
  Special Tools Recommendations
  Time Guide Current generation
  Time Guide Old generation
  Time Guide Previous generation

Specifications

• 3 way selector valve, specifications
  AdBlue® DEF information
  AdBlue® DEF
  Adjustable boom cylinder, specifications
  Adjustable boom, specifications
  Air conditioning unit, specifications
  Alternative fuels
  Alternator, specifications
  Auxiliary heater, specifications
  Battery, specifications
  Boom cylinder, specifications
  Boom, specifications
  Bucket cylinder, specifications
  Cab, weight
  Center passage, specifications
  Change capacities
  Compressor, specifications
  Control lockout lever switch, specifications
  Control pattern selector valve, specifications
  Coolant with freezing and corrosion protection
  Coolant
  Cooling fan rpm, specifications
  Cooling system, specifications
  Cooling system, tightening torques
  Counterweight, specifications
  Counterweight, tightening torques
  Current pressure, specifications
  DC–DC converter, specifications
  Dig Assist, specifications
  Dig Assist, tightening torques
  Dipper arm cylinder, specifications
  Dipper arm, specifications
  Driver’s seat, specifications
  EGR system, tightening torques
  Electric horn, specifications
  Electrical system, specifications
  Engine – Pump control, specification
  Engine limp home switch, specifications
  Engine oil
  Engine, specifications
  Engine, tightening torques
  Fire suppression system, specification
  Fire Suppression System, tightening torques
  Frame and track unit, specifications
  Fuel filler pump, specifications
  Fuel system, specifications
  Fuel system, tightening torques
  Fuel
  Grease
  Hammer return filter, specifications
  Hydraulic oil cooling system, specifications
  Hydraulic oil
  Hydraulic tank, specifications
  Ignition switch, specifications
  Inlet and exhaust system, specification
  Inlet and exhaust system, tightening torques
  Keypad, specification
  Line rupture valve (arm), specifications
  Line rupture valve (boom), specifications
  Lower wiper motor, specifications
  Lubrication system, specifications
  Lubrication system, tightening torques
  Machine weight, specifications
  Main control valve, specifications
  Measurement conversion tables
  Preheating, specifications
  Pressure accumulator, specifications
  Proportional relief valve, specifications
  Proportional solenoid valve, specifications
  Radio with MP3, specifications
  Recommended lubricants
  Relay, specifications
  Remote control valve (Lever), specifications
  Remote control valve (pedal), specifications
  Remote control valve (pedal), specifications1
  Rotating beacon, specifications
  Rotator pump, specifications
  Servo pump, specifications
  Solenoid valve for rotator
  Solenoid valve, specifications
  Standard tightening torques
  Starter motor, specifications
  Swing gearbox, specifications
  Swing motor, specifications
  Swing ring gear, specifications
  Tightening torque, specifications
  Tightening torque, specifications1
  Tightening torques
  Tightening torques1
  Tightening torques2
  Tightening torques3
  Tightening torques4
  Track gearbox, specifications
  Track motor, specifications
  Travel alarm, specifications
  Undercarriage, tightening torque1
  Undercarriage, tightening torque2
  Undercarriage, tightening torque3
  Upper wiper motor, specifications
  Valve mechanism, specifications
  Water separator, specifications
  Windscreen flusher pump, specifications
  Work lights and extra lights, specifications

Volvo EC220E LR Hydraulic diagram.pdf

• Hydraulic diagram, standard1
  Hydraulic diagram, standard2
  Hydraulic diagram, with option components1
  Hydraulic diagram, with option components2

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