Volvo EC160C L Excavator Service Repair Manual PDF

Volvo EC160C L Excavator Service Repair Manual PDF

Size: 446.82 MB
Language: English
Make: Volvo
Machine: Excavator
Document: Service Repair Manual, Electrical Diagram, Hydraulic Diagram
Model: Volvo EC160C L
Page: 6488 Pages

Detail Contents:
1 Volvo EC160C L
Description

• 0 General
  1 Standard Parts, Service
  2 Engine with Mounting & Equipment
  3 Elect. Warning, Information, Instruments
  4 Power Transmission
  7 Frame, Springs, Damping, Axle Suspension, Wheel-Track Unit
  8 Machinery House, Cab, Exterior Trim Parts
  9 Hydraulic, Digging, Handling, Grading Equipment, Misc

Diagrams

• Adjustable boom (X2), hydraulic diagram
  Adjustable boom (X2), hydraulic diagram Figure 1
  Component designations
  Component list Alternator, batteries, capacitors, electronic units, voltage outlet
  Component list Control lights warning lights
  Component list, fuses
  Component list, Heating coils
  Component list, lights
  Component list, Miscellaneous
  Component list, motors
  Component list, relays
  Component list, sensors
  Component list, Solenoid valves
  Component list, Switches
  Control system diagram Figure 1
  Control system diagram
  Electrical symbols and designations
  Explanation of wiring diagrams
  Explanations to hydraulic diagram
  Grounding points, frame connections
  Hydraulic diagram ports, standard
  Hydraulic diagram ports, with option components
  Hydraulic diagram, arm in Figure 1
  Hydraulic diagram, arm in
  Hydraulic diagram, arm out Figure 1
  Hydraulic diagram, arm out
  Hydraulic diagram, boom lower Figure 1
  Hydraulic diagram, boom lower
  Hydraulic diagram, boom raise Figure 1
  Hydraulic diagram, boom raise
  Hydraulic diagram, bucket curl Figure 1
  Hydraulic diagram, bucket curl
  Hydraulic diagram, bucket dump Figure 1
  Hydraulic diagram, bucket dump
  Hydraulic diagram, control pattern selector valve Figure 1
  Hydraulic diagram, control pattern selector valve Figure 2
  Hydraulic diagram, control pattern selector valve
  Hydraulic diagram, dozer blade Figure 1
  Hydraulic diagram, dozer blade
  Hydraulic diagram, slew (left) Figure 1
  Hydraulic diagram, slew (left)
  Hydraulic diagram, standard Figure 1
  Hydraulic diagram, standard
  Hydraulic diagram, straight travel Figure 1
  Hydraulic diagram, straight travel
  Hydraulic diagram, travel Figure 1
  Hydraulic diagram, travel
  Hydraulic diagram, with option components Figure 1
  Hydraulic diagram, with option components
  Hydraulic diagram, X1 line Figure 1
  Hydraulic diagram, X1 line Figure 2
  Hydraulic diagram, X1 line Figure 3
  Hydraulic diagram, X1 line
  Hydraulic quickfit Figure 1
  Hydraulic quickfit
  Rotator (X3 Line option), hydraulic circuits Figure 1
  Rotator (X3 Line option), hydraulic circuits
  Wiring diagram SCH01
  Wiring diagram SCH02
  Wiring diagram SCH03
  Wiring diagram SCH04
  Wiring diagram SCH07
  Wiring diagram SCH08
  Wiring diagram SCH10
  Wiring diagram SCH11
  Wiring diagram SCH12-1
  Wiring diagram SCH12-2
  Wiring diagram SCH12-3
  Wiring diagram SCH12-4
  Wiring diagram SCH13
  Wiring diagram SCH14
  Wiring diagram SCH15-1
  Wiring diagram SCH15-2
  Wiring diagram SCH16
  Wiring diagram SCH17
  Wiring diagram SCH18-1
  Wiring diagram SCH18-2
  Wiring diagram SCH20
  Wiring diagram SCH21
  Wiring diagram SCH22
  Wiring diagram SCH23
  Wiring diagram SCH24-1
  Wiring diagram SCH24-2
  Wiring diagram, electrical distribution box Figure 1
  Wiring diagram, electrical distribution box
  Wiring diagram
  Wiring harnesses

Installation Instruction

• 1 pump double acting piping for preset, installing new
  1 Switch control on X1 (On Off,1-way), installing new
  2 pump double acting for preset, installing new
  2.3M arm piping with X1
  2.6M arm piping with X1
  2-switch control on X1 (on off, 2-way), installing new
  3.0M arm piping with X1
  Adjustable boom piping with X3, installing new
  Anti vandal kit, installing new
  Anti vandal kit
  Block heater, 120V
  Block heater, 240V
  Boom piping with quickfit, installing new
  Boom piping with X1, intalling new
  CareTrack, installing new
  Diesel coolant heater
  Extra pipe for slope rot on X1, installing new
  Extra work lamp, cab front only
  Extra work lamp
  FOG (Falling Object Guard), installing new
  FOG cabin mounted
  FOPS (Falling Object Protecting Structure), installing new
  FOPS
  Pre-cleaner oil bath type, installing new
  Quick fit piping on base machine
  Quick fit, installing new
  Quick fit, installing new1
  Radio with CD player
  Radio, installing new
  Rain shield front, installing new
  Rear view camera, installing new
  Rear view camera
  Reversible fan drive modification
  Reversible fan drive modification1
  Rotating beacon, installing new
  Rotation beacon
  Rotation beacon1
  Safety net, installing new
  Work light rear, installing new
  X1 roll switch for proportional control, installing new
  X1 with 1 pump flow
  X1 with 2 pump flow
  X1 with add return filter
  X3 in basic machine, installing new
  X3 on 5,2m mono boom, installing new
  X3 on on dipper arm, installing new

Repair

• 0 General
  1 Standard Parts, Service
  2 Engine with Mounting & Equipment
  3 Elect. Warning, Information, Instruments
  4 Power Transmission
  7 Frame, Springs, Damping, Axle Suspension, Wheel-Track Unit
  8 Machinery House, Cab, Exterior Trim Parts
  9 Hydraulic, Digging, Handling, Grading Equipment, Misc

Safety

• CE-marking, EMC-directive
  Checklist after a fire or heat exposure
  Decontamination
  Environmental handling for the future
  Environmentally hazardous fluids
  Environmentally safe handling
  Fire prevention measures
  Health hazards with paint, plastics and rubber
  Safety concerns everybody!
  Safety rules when servicing
  Safety when handling oils and fuel
  Safety when handling the machine
  Safety when using lifting equipment
  Safety when working with air conditioning refrigerant
  Safety when working with batteries
  Safety when working with hydraulic systems
  Starting with booster batteries
  Waste handling
  Working in environmentally contaminated areas

Service Bulletins

• Arm conflux hose improvement
  Attachment shims for clearance adjustment of pin joint
  Auxiliary heater
  Battery maintenance guideline for long term stock machines
  Biodegradable hydraulic oil
  Biodiesel fuel for Volvo CE
  Blower motor
  Cab door latch
  Cab door latch1
  Cab update, C-series1
  Cab update, C-series2
  Cab update, C-series3
  Cab update, C-series4
  Cable harness connector, engine
  Camshaft, hardening process update
  CareTrack, new software version 2008w6
  CD & MP3 player
  Check method on engine oil consumption
  Cigar lighter and ashtray change
  Coolant pump improvement
  Cover fastener
  Crankshaft and camshaft gear manufacturing improvements
  Cylinder liner, specifications
  D4 – D7 Alternator improvement
  D6 D7 Exhaust gas leakage into the cooling system
  D6E and D7E, high pressure pipe leakage
  D6E Camshaft, insufficient hardening
  DEF AdBlue AUS32 sampling, method
  Diesel fuels – quality and function
  Dipstick level gauge improvement for swing gearbox
  ECU, functional check
  Electric connector
  Electric horn improvement
  Electric horn
  Electrical distribution box
  Engine limp home switch wire harness
  Engine oil cooler improvement
  Engine oil leakage
  Engine speed control switch improvement
  Engine starting in the manual mode
  Expansion tank
  Fuel cap improvement
  Fuel pump (Tier 3) manufacturing process improvement
  Fuel regulator
  Fuel sampling, method
  Heat-resistant kit for RCV leakage
  Hose leakage
  Hour counter improvement
  Hydraulic hose assembly leakage handling
  Hydraulic lock lever
  Hydraulic oil
  Hydraulic system flushing method
  Hydraulic tank air breather
  Idler wheel and bushing improvement
  I-ECU, clock and rear view camera
  Improved bracket for the AC compressor
  Improved Volvo quick-fit block
  Improvement of grading performance
  Improvement of return check valve
  Injector yoke bolt
  Injector yoke retention bolt loose
  Instrument ECU change
  Instrument ECU Improvement
  Internal modem change
  Leakage at engine oil pump gasket
  Line rupture valve hose, improvement
  Lubrication point change on swing bearing
  Machine model
  Modification of CareTrack wire harness
  New engine oil cooler
  New engine oil level sensor
  New fan bracket with profile washer
  New fastener assortment
  New oil change interval for Volvo bio hydraulic oil
  New product
  New product1
  New product2
  New slew ring gear seal
  New software for anti-theft and cold starting improvement
  New software for response mode
  New software for W-ECU1
  New software release
  New software, V-ECU
  New software1
  New software2
  New software3
  New TechTool VCADS Pro interface
  New turbo charger for D6E D7E
  Oil analyses
  Oil sampling, method
  Oil sampling, sampling points
  Operating hour parameter
  Pipe leakage
  Plastic shims for Boom Arm pin joints
  Poor grading with RCV
  Poor straight travel operation
  Portable refillable O-ring kits
  Pressure sensor
  Protection cover
  Receiver drier improvement
  Recoil spring grease valve
  Recoil spring package rod
  Recommendations for Oil Sampling Intervals
  Reporting of product misuse & near-miss report
  Reports
  Reversible fan, modes and setting
  Rotating beacon lamp, tightening torque
  Routines for reporting cracks on Boom and Arm
  Serial number location on machine components
  Sprocket improvement
  Swing ring gear seal improvement
  Swing ring gear seal
  Tool box change
  Tool box improvement
  Travel gearbox floating seal improvement
  Travel motor
  Travel motor1
  Turbo outlet gasket change
  Turbocharger
  Volvo Product incident accident report & Interview Form
  Warning message coolant level low (MID128 PID111) appears
  Washer pump improvement
  Washer pump improvement1
  Water in the swing bath due to manufacturing defect
  Water separator drain valve
  Wire harness, improvement
  X1 flow control valve
  X1 stop valve

Special Tools, Misc

• Special tool Manual
  Special Tools Recommendations
  Time Guide Current generation
  Time Guide Old generation
  Time Guide Previous generation

Specifications

• Adjustable boom and cylinder, specifications
  Alternative fuels
  Alternator, specifications
  Audio remote controller, specifications1
  Audio remote controller, specifications2
  Auto Manual pump control switch, specifications
  Automatic lubrication system, specifications
  Battery, specifications
  Boom lifting cylinder, specifications
  Boom, specifications
  Bucket cylinder, specifications
  Cab, weight
  Circuit breaker, specification
  Control lockout lever switch, specifications
  Control pattern selector valve, specifications
  Coolant pump, thermostat, specifications
  Coolant with freezing and corrosion protection
  Cooling system, specifications
  Counterweight, specifications
  Counterweight, tightening torques
  Counterweight, tightening torques1
  Current pressure, specifications
  DC–DC converter, specifications
  Diesel coolant heater (5kw), specifications
  Dipper arm cylinder, specifications
  Dipper arm, specifications
  Dozer blade cylinder, specifications
  Electric horn, specifications
  Electrical system, specifications
  Electronic climate control unit ECC, specification
  Engine – Pump control, specification
  Engine control unit E-ECU, specifications
  Engine speed control switch, specifications
  Engine, specifications
  Engine, weights
  Flywheel, weight
  Frame and track unit, specifications
  Fuel filler pump, specifications
  Fuel system, tightening torques
  Fuel tank, specifications
  Fuse, specifications1
  Fuse, specifications2
  Hammer return filter, specifications
  Hour counter, specifications
  Hydraulic oil cooling system, specifications
  Hydraulic pressure, specifications
  Hydraulic pump, specifications
  Hydraulic tank, specifications
  Keypad, specification
  Line rupture valve (arm), specifications
  Line rupture valve (boom), specifications
  Logic valve, specifications
  Lower wiper motor, specifications
  Lubrication system, specifications
  MA9109 Quickfit solenoid valve, specifications
  Main control valve, specifications
  Measurement conversion tables
  Preheating, specifications
  Pressure accumulator, specifications
  Proportional solenoid valve, specifications
  Proportional solenoid valve, specifications1
  Radio with CD and MP3 player, specifications
  Radio with tape or CD player, specifications
  Recommended hydraulic oil, specifications
  Relay, specifications
  Remote control valve (Lever), specifications
  Remote control valve (pedal), specifications
  Rotating beacon, specifications
  Rotator pump, specifications
  Rotator valve, specifications
  Servo pump, specifications
  Slew ring gear, specifications
  Solenoid valve, specifications
  Solenoid valve, specifications1
  Standard tightening torques
  Start switch, specifications
  Starter motor, specifications
  Swing gearbox, specifications
  Swing motor, specifications
  Tightening torque, specifications1
  Tightening torque, specifications2
  Track gearbox, specifications
  Track motor, specifications
  Travel alarm, specifications
  Upper wiper motor, specifications
  Valve system specifications
  Vehicle control unit V-ECU, specifications
  Windscreen flusher pump, specifications
  Wiper controller, specifications
  Wireless control unit W-ECU, specification
  Work lights and extra lights, specifications

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