Volvo EC160B LC Excavator Service Repair Manual PDF

Volvo EC160B LC Excavator Service Repair Manual PDF

Size: 167.69 MB
Language: English
Make: Volvo
Machine: Excavator
Document: Service Repair Manual, Wiring Diagram, Hydraulic Diagram
Model: Volvo EC160B LC
Page: 5517 Pages

Detail Contents:
1 Volvo EC160B LC
Description

• 2 stage port relief valve, description
  2 stage port relief valve, disassembly and assembly
  11 666 140 Multimeter
  11 668 006 Extension cable
  999 0014 Adapter cable
  999 0062 Extension cable
  999 3721 Service display unit
  999 3893 Adapter cable
  999 3894 Template
  999 8505 Adapter cable
  999 8699 Multi-pin breaker box
  8920 – 01805 Wire harness checker
  8920 – 01806 Wire harness checker
  14515484 Multi-pin breaker box
  Actuator, air mix door driver
  Actuator, foot face driver
  Additional counterweight & digging unit
  Adjustable boom (1st boom), description
  Adjustable boom cylinder, description
  Adjustable boom selector valve
  Adjustable boom selector valve1
  Adjustable boom valve, description
  Air conditioning switch
  Air conditioning unit, description
  Air inlet vacuum and temperature switch, description
  Alarm, description
  Alternator, description (new)
  Alternator, description
  Ambient temperature sensor
  Arm holding valve, description
  Arm regenerating valve, description
  Auto manual select switch, description
  Auxiliary start
  Basic check, Engine
  Battery disconnect switch, description
  Battery relay, description
  Battery, charging
  Battery, description
  Battery, storage
  Blower motor
  Boom float position, description
  Boom holding valve, description
  Boom lifting cylinder, description
  Boom lifting cylinder, troubleshooting
  Boom regenerating valve, description
  Bottom roller, description
  Bucket cylinder, description
  Bucket cylinder, troubleshooting
  Bucket operation1
  Bucket operation2
  Center passage, description
  Ceramic resistor
  Charging, description
  Check valve, description
  Checking and Adjusting procedure
  Collection of basic data
  Communication with data buses
  Compressor
  Condenser
  Connecting rod, description
  Control lockout lever switch, description
  Control pattern selector valve, description
  Control pattern selector valve, hydraulic circuits
  Control system, description
  Control units, software functions
  Control units, software functions1
  Contronic service display unit, description (I-ECU equipped)
  Contronic service display unit, display group 1 general information
  Contronic service display unit, display group 1, general information (I-ECU equipped)
  Contronic service display unit, display group 2, engine system (I-ECU equipped)
  Contronic service display unit, display group 2, engine system
  Contronic service display unit, display group 3, electrical system (I-ECU equipped)
  Contronic service display unit, display group 3, electrical system
  Contronic service display unit, display group 4, hydraulic system (I-ECU equipped)
  Contronic service display unit, display group 4, hydraulic system
  Contronic service display unit, display group 5, program mode (I-ECU equipped)
  Contronic service display unit, display group 5, program mode
  Contronic service display unit, display group 6, self diagnosis result (I-ECU equipped)1
  Contronic service display unit, display group 6, self diagnosis result (I-ECU equipped)2
  Contronic service display unit, display group 6, self diagnosis result
  Contronic service display unit, general
  Contronic service display unit, texts and translation summary (I-ECU equipped)
  Cooling system, description
  Cooling system, operation
  Crankshaft, description
  Cylinder head, description
  Cylinder, description
  Cylinder, description1
  Cylinder, troubleshooting1
  Cylinder, troubleshooting2
  Data buses, function
  DC–DC converter, description
  Diesel coolant heater (5kw), description
  Diesel coolant heater (5kw), principles
  Digging unit, description
  Dipper arm cylinder, description
  Dipper arm, description
  Disassembly and assembly, general
  Dozer blade cylinder, description
  Dozer blade, description
  Dozer blade, hydraulic circuits
  Driver’s seat, description
  Drying filter
  Duct temperature sensor
  Electric horn, description
  Electrical cables and connectors, checking
  Electrical system, description
  Electrical system, special instructions for servicing, action when working on machine
  Electrical system, special instructions for servicing, electrical components, alternator and charging regulator
  Electrical system, special instructions for servicing, electrical components, batteries
  Electrical system, special instructions for servicing, electronic components
  Electrical system, special instructions for servicing, general
  Electronic control system, description
  Emergency engine speed control switch, description
  Engine block heater, description
  Engine characteristic curve
  Engine control unit E-ECU, function description
  Engine control, operation
  Engine oil pressure sensor, description
  Engine speed control switch, description
  Engine speed sensor (camshaft), description
  Engine speed sensor (crankshaft), description
  Engine, description (Deutz D6D EBE2)
  Error code information, general (I-ECU equipped)
  Error code information, general
  Error messages on communication and electric system
  Error messages on ECUs
  Error messages on Engine
  Error messages on hydraulic system
  Error messages
  Evaporator
  Examples, hydraulic system
  Examples, power transmission
  Exhaust system, description
  Expansion valve
  Foot relief valve (flow sensing valve), description
  Fuel Coolant temperature sensor, description
  Fuel injection system, description
  Fuel level sensor, description
  Fuel tank, description
  Function of manual air conditioning switch
  Hammer and Shears (X1 Line option), description
  Hammer return filter, specifications
  Heating system, description
  Hydraulic components, description
  Hydraulic diagram, schematic
  Hydraulic pump, description
  Hydraulic quickfit, description
  Hydraulic tank, description
  Idler, description1
  Idler, description2
  In-car temperature sensor
  Inlet system, description
  Instrument control unit I-ECU, function description
  Instrument panel, description (I-ECU equipped)
  Instrument panel, description
  Line rupture valve (arm), description
  Line rupture valve (boom), description
  Line rupture valve (boom), troubleshooting
  Link, description
  Logic valve, description
  Logic valve, description1
  Lower line
  Lower wiper motor, description
  Lubrication system, description
  Lubrication system, principle of operation
  Machine display unit (MDU), description
  Machine display unit (MDU), display status
  Machine display unit (MDU), error code displays
  Machine display unit (MDU), status indication
  Machine display unit, MDU, functional description
  Main control valve troubleshooting
  Main control valve, description
  Main line
  Main relief valve, description
  Manual air conditioning, description
  Multimeter
  Overload warning device, operation
  Piston cooling
  Pistons, description
  Port relief valve, description
  Power Take Off (PTO, option), description
  Preheating, description
  Pressure accumulator, description
  Pressure relief valve, troubleshooting
  Proportional solenoid valve, description
  Proportional solenoid valve, troubleshooting
  Proportional solenoid valve
  Pump control curves
  Pump, troubleshooting
  Quickfit system, operation
  Radio with tape player, description (new type)
  Radio with tape player, description
  Receiver drier, changing
  Recommended lubricants
  Refrigerant hoses
  Regulator, description
  Relay box, description1
  Remote control valve (Lever), description
  Remote control valve (Lever), troubleshooting
  Remote control valve (pedal), description
  Remote control valve (pedal), troubleshooting
  Resistance box, description
  Return and pump line
  Rotator (X3 Line option), description
  Rotator (X3 Line option), hydraulic circuits and principle of operation
  Rotator pump, description
  Safety start relay, description
  Selection of track shoes
  Service connection and programming connection
  Service positions
  Servo hydraulic line
  Servo hydraulic line1
  Servo hydraulic selector valve, description
  Servo pump, description
  Shuttle valve block, description
  Shuttle valve for hammer and shear – A type
  Single pedal stopper position
  Slew gearbox, description1
  Slew motor, precautions for operation
  Slew motor, tools
  Slew motor, troubleshooting
  Slow blow fuse, description
  Software functions, related to electrical system (I-ECU equipped)
  Software functions, related to electrical system
  Software functions, related to engine
  Software functions, related to hydraulic system (I-ECU equipped)
  Software functions, related to hydraulic system
  Software parameters, description
  Solenoid valve (1) for hammer and shear selection
  Solenoid valve (2) for hammer and shear 2-pump flow
  Solenoid valve, description
  Solenoid valve, troubleshooting
  Special tools for troubleshooting
  Standard of the setting pressure
  Start switch, description
  Starter motor, description
  Starting engine with booster cables
  Starting operation
  Stop valve
  Swing gearbox, description1
  Swing motor, assembly
  Swing motor, description
  Swing motor, disassembly
  Swing motor, maintenance standard
  Swing ring gear inner seal, replacing
  Three point relay
  Tool, multi-pin breaker box
  Top roller, description1
  Top roller, description2
  Track chain, description
  Track gearbox, description
  Track gearbox, precautions for operation
  Track gearbox, principle of operation
  Track gearbox, troubleshooting
  Track motor, description
  Track motor, maintenance standard
  Track motor, operating checks
  Track motor, precautions for operation
  Track motor, troubleshooting
  Travel alarm, description
  Troubleshooting (5kw)
  Troubleshooting strategy
  Troubleshooting tools
  Troubleshooting, diagnosing procedure
  Troubleshooting, general
  Troubleshooting
  Undercarriage, description
  Upper wiper motor, description
  Valves, description
  VCADS Pro service tool
  Vehicle control unit V-ECU, function description (I -ECU equipped)
  Vehicle control unit V-ECU, function description
  Viscose mount, description
  Water temperature sensor
  Window limit switch, description
  Windscreen wiper, components location
  Windscreen wiper, description
  Wiper controller, description

Diagrams

• Adjustable boom, hydraulic line
  Boom float position, hydraulic circuits
  Component designations
  Electrical circuit, air conditioner heater
  Electrical symbols and designations
  Explanations to hydraulic diagram
  Ground connections
  Hydraulic circuits, arm in boom raise Figure 1
  Hydraulic circuits, arm in boom raise
  Hydraulic circuits, arm in conflux Figure 1
  Hydraulic circuits, arm in conflux
  Hydraulic circuits, arm out Figure 1
  Hydraulic circuits, arm out
  Hydraulic circuits, boom lower Figure 1
  Hydraulic circuits, boom lower
  Hydraulic circuits, boom raise conflux (internal) Figure 1
  Hydraulic circuits, boom raise conflux (internal)
  Hydraulic circuits, bucket dump Figure 1
  Hydraulic circuits, bucket dump
  Hydraulic circuits, neutral
  Hydraulic circuits, ports
  Hydraulic circuits, slew (right) Figure 1
  Hydraulic circuits, slew (right)
  Hydraulic circuits, slew priority (slew left arm in) Figure 1
  Hydraulic circuits, slew priority (slew left arm in)
  Hydraulic circuits, standard Figure 1
  Hydraulic circuits, standard
  Hydraulic circuits, straight travel (low auto shift) Figure 1
  Hydraulic circuits, straight travel (low auto shift)
  Hydraulic circuits, straight travel arm (straight travel auto shift, arm in) Figure 1
  Hydraulic circuits, straight travel arm (straight travel auto shift, arm in)
  Hydraulic circuits, with option components (Machine serial no. ~ 10805) Figure 1
  Hydraulic circuits, with option components (Machine serial no. ~ 10805)
  Hydraulic circuits, with option components (Machine serial no. 10806 ~ ) Figure 1
  Hydraulic circuits, with option components (Machine serial no. 10806 ~ )
  Positive feed
  Wiring diagram SCH01
  Wiring diagram SCH01-1 (I-ECU equipped)
  Wiring diagram SCH02
  Wiring diagram SCH02-1 (I-ECU equipped)1
  Wiring diagram SCH02-1 (I-ECU equipped)2
  Wiring diagram SCH03
  Wiring diagram SCH03-1 (I-ECU equipped)
  Wiring diagram SCH04-1 (I-ECU equipped)1
  Wiring diagram SCH04-1 (I-ECU equipped)2
  Wiring diagram SCH04-1
  Wiring diagram SCH04-2
  Wiring diagram SCH05
  Wiring diagram SCH05-1 (I-ECU equipped)
  Wiring diagram SCH06
  Wiring diagram SCH06-1 (I-ECU equipped)
  Wiring diagram SCH07
  Wiring diagram SCH08
  Wiring diagram SCH08-1 (I-ECU equipped)
  Wiring diagram SCH09
  Wiring diagram SCH09-1 (I-ECU equipped)1
  Wiring diagram SCH09-1 (I-ECU equipped)2
  Wiring diagram SCH10
  Wiring diagram SCH10-1 (I-ECU equipped)1
  Wiring diagram SCH10-1 (I-ECU equipped)2
  Wiring diagram SCH11
  Wiring diagram SCH11-1 (I-ECU equipped)
  Wiring diagram SCH12
  Wiring diagram SCH12-1 (I-ECU equipped)1
  Wiring diagram SCH12-1 (I-ECU equipped)2
  Wiring diagram SCH13
  Wiring diagram SCH13-1 (I-ECU equipped)1
  Wiring diagram SCH13-1 (I-ECU equipped)2
  Wiring diagram SCH14
  Wiring diagram SCH14-1 (I-ECU equipped)1
  Wiring diagram SCH14-1 (I-ECU equipped)2
  Wiring diagram SCH15
  Wiring diagram SCH15-1 (I-ECU equipped)
  Wiring diagram SCH16
  Wiring diagram SCH16-1 (I-ECU equipped)
  Wiring diagram SCH17
  Wiring diagram SCH18
  Wiring diagram SCH19
  Wiring diagram SCH20
  Wiring diagram SCH20-1 (I-ECU equipped)
  Wiring diagram SCH21
  Wiring diagram SCH21-1 (I-ECU equipped)
  Wiring diagram SCH22
  Wiring diagram SCH23
  Wiring diagram SCH23-1 (I-ECU equipped)
  Wiring diagram, Components list and index (I-ECU application)
  Wiring diagram, Components list and index
  Wiring diagrams

Installation Instruction

• 2.3M arm piping with X1
  2.6M arm pip W GR manuovre leakfree
  2.6m arm piping wiht X3
  2.6M arm piping with Q-Fit
  2.6M arm piping with X1
  2-switch control on X1(on off,2-way)
  3.0m arm piping with Q-fit
  3.0M arm piping with X1
  3.0M arm piping with X3
  5.2m Boom piping wiht X3
  5.2m boom piping with Q-fit
  5.2M boom piping with X1
  Anti vandal kit
  Arm cyl.hose rupture on 5.2M boom
  Block heater, 120V
  Block heater, 240V
  Boom float position
  Brkt for X3 Q Fit H Rupt
  CareTrack
  Diesel coolant heater
  Extra pip for Slope Rot on X1
  Extra work lamp
  Fabirc seat with heating & suspension
  FOG (Falling Object Guard), installing new
  FOG
  FOPS (Falling Object Protecting Structure), installing new
  FOPS1
  FOPS2
  Front rain shield
  Front rain shield1
  Fuel filler pump – 50Lpm+auto stop
  Lower wiper
  Net kit – front safety window
  Net kit – front safety window1
  Oil leak line on 5.2M boom
  Oil leak line on base machine
  Pedal control on X1(prop 2-way)
  Pilot control change
  Q-fit piping on base machine
  Quick fit S1
  Quick fit S6
  Radio, installing new
  Rotating beacon, installing new
  Rotation beacon
  Rotation beacon1
  Safety net, installing new
  Sun shield front, roof, rear
  Sunlight protection-roof
  Travel alarm, installing new
  Travel alarm
  With hose rupture protection + over load
  Work light rear, installing new
  X1 modification from 1pump to 2pump
  X1 with 2 pump flow
  X1 with add retrun filter
  X3 piping on base machine

Repair

• 2 stage port relief valve, adjustment
  Adjustable boom valve, disassembly
  Air conditioning unit, maintenance
  Air conditioning unit, refrigerant check and recharging
  Arm holding valve, disassembly and assembly
  Arm parallel conflux check valve, disassembly
  Arm parallel conflux valve, disassembly
  Arm regenerating and arm conflux check valve, disassembly and assembly
  Attachment bracket, removal
  Batteries, replacing
  Boom back pressure check valve, disassembly and assembly
  Boom holding valve, disassembly
  Boom lifting cylinder, disassembly and assembly
  Boom lifting cylinder, installation
  Boom, installation
  Boom, removal
  Bottom roller, assembly
  Bottom roller, disassembly
  Bottom roller, installation
  Bottom roller, measurement of wear
  Bottom roller, removal
  Bottom roller, replacing seal
  Bucket cylinder, disassembly and assembly
  Bucket, adjustment of bucket clearance
  Cab, installing
  Cab, removing
  Center bypass valve, disassembly and assembly
  Center passage, disassembly and assembly
  Center passage, inspection and troubleshooting
  Coasting left and right swing
  Connectors
  Counterweight, fitting1
  Counterweight, fitting2
  Counterweight, removing1
  Counterweight, removing2
  Creeping of hydraulic cylinder
  Cylinder, disassembly and assembly
  Determining cylinder head gasket
  Digging unit, maintenance
  Dipper arm cylinder, disassembly and assembly
  Dipper arm, installation
  Dipper arm, removal
  E-ECU, MID 128, changing non-Programd ECU
  E-ECU, MID 128, changing pre-Programd ECU
  Engine mounting
  Engine speed control switch, inspection
  E-tools, NET 8940-00310 Replace tool for the swing ring gear
  E-tools, NET 8940-00320 Swing motor guide pin and swing ring gear
  Fan motor, replacing
  Fitting cylinder head
  Foot relief valve (flow sensing valve), disassembly
  General, precautions
  General, tools
  Hydraulic pump coupling, description
  Idler, assembly
  Idler, disassembly
  Idler, installation
  Idler, measurement of wear
  Idler, removal
  I-ECU, MID 140, changing non-Programd ECU
  I-ECU, MID 140, changing pre-Programd ECU
  Line rupture valve (arm), disassembly
  Line rupture valve (boom), disassembly
  Line rupture valve relief pressure, adjustment1
  Load check valve – single, disassembly and assembly
  Load check valve, disassembly and assembly1
  Load check valve, disassembly and assembly2
  Logic valve, disassembly and assembly
  Machine view
  Main relief valve, adjustment
  Main relief valve, disassembly and assembly
  Main spool, disassembly and assembly
  Measuring condition
  Measuring of swing bearing clearance
  NET 8940-00170 Replace tool for the hydraulic tank and fuel tank
  NET 8940-00200 Replace tool for the remote control valve joint
  NET 8940-00260 Replace tool for the center passage
  NET 8940-00290 Track motor guide pin
  NET 8940-00400 Replace tool for hydraulic return check valve
  Periodic maintenance
  Port relief valve pressure, adjustment (when installing or dismantling the line rupture valve)1
  Port relief valve pressure, measurement
  Port relief valve, adjustment
  Port relief valve, disassembly
  Proportional solenoid valve, measuring and adjustment
  Pump, assembly
  Pump, disassembly
  Pump, installation
  Pump, maintenance standard
  Regulator, disassembly
  Regulator, maintenance
  Remote control valve (Lever), assembly
  Remote control valve (Lever), disassembly
  Remote control valve (Lever), maintenance standard
  Remote control valve (lever), replacing
  Remote control valve (pedal), assembly
  Remote control valve (pedal), disassembly
  Remote control valve (pedal), maintenance standard
  Remote control valve (pedal), replacing
  Rotator pump, assembly
  Rotator pump, disassembly
  Rotator pump, parts inspection
  Rotator valve, adjustment
  Seat, replacing
  Servo hydraulic pressure, adjustment
  Slew gearbox, assembly
  Slew gearbox, disassembly
  Slew gearbox, lubrication
  Slew gearbox, maintenance standard
  Slew gearbox, troubleshooting
  Slew ring gear, removal and installation
  Solenoid valve, disassembly and assembly
  Solenoid valve, inspection
  Spring package, assembly
  Spring package, disassembly
  Sprocket, installation
  Sprocket, measurement of wear
  Sprocket, removal
  Straight travel changeover valve, disassembly and assembly
  Straight traveling performance
  Superstructure, installing
  Superstructure, removing
  Swing ring gear inner seal, replacing
  Swing speed
  Tool attachment, adjustment
  Tools & equipment
  Top roller, assembly
  Top roller, disassembly
  Top roller, installation
  Top roller, measurement of wear
  Top roller, removal
  Top roller, tools for disassembly and assembly
  Track chain, installation
  Track chain, measurement of wear
  Track chain, removal
  Track gearbox, assembly
  Track gearbox, disassembly
  Track gearbox, installation
  Track gearbox, maintenance standard
  Track gearbox, removal
  Track link, dimension
  Track motor, assembly
  Track motor, disassembly
  Track running speed
  Track, adjusting track sag
  Travel Speed
  Universal quickfit installation
  Valves, adjusting
  V-ECU, MID 187, changing non-Programd ECU
  V-ECU, MID 187, changing pre-Programd ECU
  Viscose mount, installation
  Viscose mount, removal

Safety

• Cautions during operation
  General precautions
  Move and operate machine safely
  Preparations for work

Service Bulletins

• A1 solenoid valve coil
  Air conditioning compressor improvement
  Air conditioning switch
  Air conditioning system
  Air conditioning unit
  Air conditioning unit1
  Arm conflux hose improvement
  Arm improvement
  Attachment pin improvement
  Attachment shims for clearance adjustment of pin joint
  Auto belt tensioner improvement
  Biodegradable hydraulic oil
  Boom and dipper arm improvement
  Boom pin improvement
  B-series Cab improvements
  Bumper improvement
  Bushing improvement
  Cab door handle improvement
  Cab door sliding glass replacement procedure
  Cab door striker
  Cab roof window waterproofing procedure
  Cab weather strip replacement
  Cable adjustment of Operator’s seat lower slide rail
  Cable harness connector, engine
  Cable harness for air conditioning system
  CareTrack Telematics system
  CareTrack, new software version 2008w6
  CD & MP3 player
  Check method on engine oil consumption
  Check method on engine oil consumption1
  Circuit changes of the auxiliary diesel heater
  Clamping method improvement of the grease pipes on the dipper arms
  Coolant level sensor
  Coolant level sensor1
  Coolant pump improvement
  Coolant pump improvement1
  Crankshaft and camshaft gear manufacturing improvements
  Cylinder liner, specifications
  D4 – D7 Alternator improvement
  DEF AdBlue AUS32 sampling, method
  Diesel fuels – quality and function
  Dipstick level gauge improvement for swing gearbox
  ECU, functional check
  Electric connector
  Electric horn
  Electrical load capacity
  Engine coolant temperature
  Engine ECU(E-ECU) Change and Conversion kit
  Engine ECU(E-ECU) Change
  Engine limp home switch wire harness
  Engine oil in the cooling system or coolant in the oil system and external oil or radiator leakage
  Engine valve cover gasket improvement
  Fan pulley bearing bracket improvement
  Fan pulley bearing improvement
  Fuel cap improvement
  Fuel filler pump service kit
  Fuel filter and water separator replacement interval change
  Fuel filter change and relocation
  Fuel filter modification instruction
  Fuel level sender
  Fuel Level
  Fuel pump improvement
  Fuel sampling, method
  Fuel tank air breather kit
  Fuel tank drain valve
  Gas spring
  Genuine coolant use
  gfsdfgsdfg
  Grease nipple commonality
  Guidelines of the maximum permissible weight of application tools and load
  Handrail improvement
  Heat treatment process improvement of the track shoe
  Heat-resistant kit for RCV leakage
  High altitude Solution
  Hose rupture valve improvement
  Hydraulic couplings, description
  Hydraulic hose assembly leakage handling
  Hydraulic pipes improvement
  Hydraulic pressure, measuring and adjusting
  Hydraulic system flushing method
  Hydraulic tank air breather
  Hydraulic tank air breather1
  Idler improvement
  Idler wheel and bushing improvement
  Improved dipper arm cylinder lock nut
  Improved dipper arm cylinder lock nut1
  Improved Fuel Level Sender
  Improved heater core
  Improved Volvo quick-fit block
  Improvement of Main pump hose assembly
  Improvement of return check valve
  Instrument control unit I-ECU, error symptom
  Instrument panel improvement
  Instrument panel improvement1
  Internal leakage
  Leakage at engine oil pump gasket
  Line rupture valve hose, improvement
  Lubrication point change on swing bearing
  Machine model
  Main pump shaft seal leakage
  MCV arm holding valve block
  MCV logic valve stuck
  Modification of CareTrack wire harness
  New air conditioning control switch
  New air conditioning control switch1
  New bucket spool in main control valve
  New cassette radio
  New clamp
  New Compact Alternator
  New Compact Alternator1
  New coolant
  New drain pipe in the swing drive unit
  New fuel filling hoses
  New fuel suction cover
  New I-ECU introduction
  New I-ECU
  New label on the fuel sender
  New oil change interval for Volvo bio hydraulic oil
  New product
  New product1
  New Radio Antenna
  New slew ring gear seal
  New software, I-ECU
  New software
  New starter motor
  New TechTool VCADS Pro interface
  New track chain
  New track guard
  New track guard1
  New track master pin
  New Track roller_lower
  New track roller_upper
  New track roller_upper1
  Oil analyses
  Oil pan leakage protection instruction
  Oil sampling, method
  Oil sampling, sampling points
  Plastic shims for Boom Arm pin joints
  Poor grading with RCV
  Port relief valve, adjustment
  Portable refillable O-ring kits
  Pump seal improvement
  Quick coupler for pressure test port leakage
  QUICK FIT CHANGES
  QUICK FIT CYLINDER CHANGES
  Quickfit system, operation
  Rain visor
  Receiver drier pressure switch
  Recoil spring improvement
  Recoil spring package rod
  Recommendations for Oil Sampling Intervals
  Repair Instruction for Auto Deceleration Function
  Reporting of product misuse & near-miss report
  Reports
  Revised method for adjusting valve clearance
  Right-hand console box
  Rotating beacon lamp, tightening torque
  Routines for reporting cracks on Boom and Arm
  Solenoid valve for rotator
  Solenoid valve improvement
  Special wire harness for elevated cabin
  Sprocket improvement
  Strainer improvement
  Swing ring gear seal improvement
  Swing ring gear seal
  The checking method of cooling system
  Thermostat failure (D4, D5, D6 & D7)
  Tool box change
  Tool box improvement
  Track drive unit improvement Floating seal leakage
  Track link repair kit
  Travel gearbox floating seal improvement
  Travel motor relief valve O-ring and Back-up ring
  Travel motor
  Travel motor1
  Travel motor2
  Turbocharger checking instruction
  Turbocharger
  V-ECU Hardware
  V-ECU Programming
  Volvo Product incident accident report & Interview Form
  Water separator improvement
  Water separator improvement1
  Water separator
  Windshield wiper wiping range increase
  Wire harness protection cover
  X1 Line, hydraulic circuits
  X1 stop valve

Special Tools, Misc

• Special tool catalog
  Special Tools Recommendations
  Time Guide Current generation
  Time Guide Old generation
  Time Guide Previous generation

Specifications

• 2-pump flow selector valve
  Adjustable boom cylinder, specifications
  Air inlet vacuum and temperature switch, specifications
  Alternator, specifications (new)
  Alternator, specifications
  Auto manual select switch, specifications
  Battery disconnect switch, specifications
  Battery relay, specifications
  Battery, specifications
  Boom lifting cylinder, specifications
  Boom, specifications
  Boost air pressure sensor, specifications
  Boost air pressure temperature sensor, specifications
  Boost air temperature sensor, specifications
  Bucket cylinder, specifications
  Charged air cooler, specifications
  Control lockout lever switch, specifications
  Coolant level sensor, specifications
  Cooling system, specifications
  Counterweight, specifications
  Counterweight, tightening torques
  Counterweight, tightening torques1
  Current pressure, specifications
  DC–DC converter, specifications
  Diesel coolant heater (5kw), specifications
  Dipper arm cylinder, specifications
  Dipper arm, specifications
  Dozer blade cylinder, specifications
  Electric horn, specifications
  Emergency engine speed control switch, specifications
  Engine – Pump control, specification
  Engine control unit E-ECU, specifications
  Engine oil pressure sensor, specifications
  Engine speed control switch, specifications
  Engine speed sensor (camshaft), specifications
  Engine speed sensor (crankshaft), specifications
  Engine, specifications
  Frame and track unit, specifications
  Fuel Coolant temperature sensor, specifications
  Fuel level sensor, specifications
  Fuel system, specifications
  Fuse, specifications1
  Fuse, specifications2
  Hammer return filter, specifications
  Hydraulic pump, specifications
  Hydraulic tank, specifications
  Instrument control unit I-ECU, specifications
  Line rupture valve (arm), specifications
  Line rupture valve (boom), specifications
  Lower wiper motor, specifications
  Lubrication system, specifications
  Main control valve, specifications
  Measurement conversion tables
  Preheating, specifications
  Pressure accumulator, specifications
  Proportional solenoid valve, specifications
  Radio with tape player, specifications (new type)
  Radio with tape player, specifications
  Recommended hydraulic oil, specifications
  Regulator, specifications
  Relay box, specifications1
  Relay box, specifications2
  Relay box, specifications3
  Remote control valve (Lever), specifications
  Remote control valve (pedal), specifications
  Resistance box, specifications
  Rotator pump, specifications
  Safety start relay, specifications
  Servo hydraulic selector valve, specifications
  Servo pump, specifications
  Slew gearbox, specifications
  Slew ring gear, specifications
  Slow blow fuse, specifications
  Solenoid valve for rotator
  Solenoid valve, specifications
  Standard tightening torques
  Start switch, specifications
  Starter motor, specifications
  Swing motor, specifications
  Track gearbox, specifications
  Travel alarm, specifications
  Undercarriage, tightening torque
  Upper wiper motor, specifications
  Vehicle control unit V-ECU, specifications (I-ECU equipped)
  Vehicle control unit V-ECU, specifications
  Work lights and extra lights, specifications

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