Volvo EC140D Excavator Service Repair Manual PDF
Size: 179.24 MB
Language: English
Make: Volvo
Machine: Excavator
Document: Service Repair Manual, Electrical Diagram, Hydraulic Diagram
Model: Volvo EC140D
Description
Volvo EC140D Excavator Service Repair Manual PDF
Size: 179.24 MB
Language: English
Make: Volvo
Machine: Excavator
Document: Service Repair Manual, Electrical Diagram, Hydraulic Diagram
Model: Volvo EC140D
Page: 3634 Pages
Detail Contents:
1 Volvo EC140D
Descriptions
- 2 stage port relief valve, description
2 stage port relief valve, disassembly and assembly
3 way selector valve, description
ACM, IO list
Adjustable boom (1st boom), description
Adjustable boom (2nd boom), description
Adjustable boom cylinder, description
Air conditioning unit, description
Alternator, description
Alternator, test
Anti-theft system
Arm regenerating valve, description
Audio remote controller, description
Auto Idle
Automatic engine shut-down
Auxiliary heater, description
Auxiliary heater, principles
Auxiliary start
Battery charging capacity, checking
Battery, description
Battery, storage
Boom cylinder, description
Boom float position, description 2W
Boom float position, description
Boom holding valve, description
Boom regenerating valve, description
Boom, description
Boost control, description
Bottom roller, description
Bucket cylinder, description
Bucket flow control valve, description
Bucket regenerating valve, description
Cab suspension, description
CareTrack W-ECU, description
CareTrack with anti-theft
Center passage, description
Charging, description
Check valve, description
Communication with data buses
Component designations
Component list Alternator, batteries, capacitors, electronic units, voltage outlet
Component list, Fuses
Component list, Heating coils
Component list, Lights
Component list, Miscellaneous
Component list, Motors
Component list, Relays
Component list, Sensors
Component list, Solenoid valves
Component list, Switches
Connectors, overview
Control lockout lever switch, description
Control pattern selector valve, description
Control system diagram
Cooling fan clutch, description
Cooling fan control
Cooling system, component location
Cooling system, description
Counterweight, description
Crankcase ventilation, description
Cylinder, description
Cylinder, troubleshooting
Data buses, function
DC–DC converter, description
Description, general
Dipper arm cylinder, description
Dipper arm, description
Display unit
Door, replacing
Dozer blade cylinder, description
DPF regeneration control
Driver’s seat, description
ECC, IO list
ECO mode, description
E-ECU, IO list
Electrical distribution box, circuit board replacing
Electrical distribution box
Electrical symbols and designations
Electrical system, special instructions for servicing, electrical components, batteries
Electrical system, special instructions for servicing, general
Electrical system
Electro hydraulic pump control, description
Electronic climate control unit ECC, description
Electronic control system, description
Engine characteristic curve
Engine control unit E-ECU, function description
Engine limp home switch, description
Engine oil
Engine system
Engine, description
Exhaust Aftertreatment System, component location
Exhaust Aftertreatment System, description
Exhaust gas recirculation (EGR), component location
Exhaust Gas Recirculation (EGR), description
Explanation of wiring diagrams
Flow control valve, description
Frame and track unit, description
Fuel system, component location
Fuel system, description
Fuel tank, description
Function description 1
Function description
Fuse, description
Grading and lifting control, description
Hammer and shear pedal valve (RCV), replacing
Hammer and shear selector and shuttle valve, description
Heating system, description
HVAC system
Hydraulic components, description
Hydraulic components, storage and transport
Hydraulic cylinders, dieseling
Hydraulic diagram, schematic
Hydraulic oil cooler, description
Hydraulic oil cooling system, description
Hydraulic oil, description
Hydraulic oil, storage and handling
Hydraulic pump coupling, description
Hydraulic pump, description
Hydraulic quickfit, description
Hydraulic system, cleanliness when handling hydraulic components
Hydraulic system, description
Hydraulic system, position of main components
Hydraulic system, repair of hydraulic components in workshop
Hydraulic system, work instructions
Hydraulic system
Hydraulic tank, description
Idler, description
I-ECU, IO list
Ignition switch, replacing
Inlet and exhaust system, description
Instrument control unit I-ECU, function description
Instruments and controls, front instrument panel
Instruments and controls, left instrument panel
Instruments and controls, overview
Instruments and controls, rear instrument panel
Instruments and controls, right instrument panel
Keypad, description
Line rupture valve (arm), air breathing
Line rupture valve (arm), description
Line rupture valve (boom), air breathing
Line rupture valve (boom), description
Line rupture valve (boom), troubleshooting
Line rupture valve relief pressure, adjustment
Link, description
Lower wiper motor, description
Lubricating system, description
MA9109 Quickfit solenoid valve, description
Main control valve troubleshooting
Main control valve, description
Main relief valve, description
Mode selection, description
MS.Internal.Documents
Overload warning
Port relief valve, description
Power transmission, description
Preheating, description
Pressure accumulator, description
Pressure relief valve, troubleshooting
Product plates
Proportional solenoid valve, description
Proportional solenoid valve, description1
Proportional solenoid valve, troubleshooting
Pump, troubleshooting
Quick fit control, description
Quickfit system, operation
Radiator, description
Radio with CD and MP3 player, description
Radio, description
Radio, replacing
Regulator, description
Regulator, disassembly and assembly
Relay, description
Remote control valve (dozer blade), description
Remote control valve (Lever), description
Remote control valve (lever), replacing
Remote control valve (Lever), troubleshooting
Remote control valve (pedal), description
Remote control valve (pedal), replacing
Remote control valve (pedal), troubleshooting
Rotating beacon, replacing
Rotator (X3 Line option), description
Rubber pads
Rubber shoe pad usage
Safe start and stop, description
Service connection and programming connection
Service mode
Service positions
Service
Servo pump, description
Shuttle valve block, description
Single pedal stopper position
Software parameters, description
Solenoid valve, description
Solenoid valve, troubleshooting
Spring package, assembly dimension
Start lock, description
Start switch, description
Starter motor, description
Starter switch, testing
Starting operation
Straight travel pedal, description
Superstructure, installing
Superstructure, removing
Swing gearbox, description
Swing motor, description
Swing ring gear inner seal, replacing 1
Swing ring gear inner seal, replacing
Swing ring gear, description
Top roller, description
Track chain, description
Track gearbox, description
Track guards
Track motor, description 1
Track motor, description
Track motor, maintenance standard
Travel alarm, replacing
Travel alarm
Troubleshooting (5kw)
Turbocharger, description
Undercarriage, description
Upper wiper motor, description
valve
VCADS Pro, 17030-3 – Parameter, programming
V-ECU, IO list
Vehicle control unit V-ECU, function description
Vehicle information
Voltage converter, replacing
W-ECU, IO list
Welding on the machine
Window limit switch, description
Windows, general
Windscreen wiper, description
Windscreen wiper, replacing controller
Wiper controller, description
Wiring diagram, electrical distribution box
Wiring diagram
Wiring harnesses
X1 control, description
X1 Line, description
X1 pressure control, description
X3 control, description
Diagrams
- Explanations to hydraulic diagram
Hydraulic diagram, standard
Hydraulic diagram, with option components
Wiring diagram SCH01
Wiring diagram SCH02 1
Wiring diagram SCH02
Wiring diagram SCH03
Wiring diagram SCH04
Wiring diagram SCH05
Wiring diagram SCH07
Wiring diagram SCH08
Wiring diagram SCH10
Wiring diagram SCH11
Wiring diagram SCH12
Wiring diagram SCH13
Wiring diagram SCH14
Wiring diagram SCH15
Wiring diagram SCH16
Wiring diagram SCH17
Wiring diagram SCH18
Wiring diagram SCH21
Wiring diagram SCH22
Wiring diagram SCH24
Wiring diagram SCH24-1
Wiring diagram SCH30
Installation instructions
- 2-switch control on X1 (on-off, 2-way), installing new
After market engine, transfer of components
CareTrack, installing new
Diesel coolant heater 5 KW, installing new
Engine heater 120V, installing new
Engine heater 240V, installing new
Hammer hydraulic option, installing new
Pre-cleaner cyclone type, installing new
Rear view camera, installing new
Rear view mirror, installing new
Seat belt 3 inch, installing new
Seats with heating, installing new
Travel alarm, installing new
Work light rear, installing new
X3 in basic machine, installing new
Repair
- 2 stage port relief valve, adjustment
Accumulator, replacing
ACM (After treatment control module), replacing, non-Programd
ACM (After treatment control module), replacing, pre-Programd
Air cleaner, cleaning filter element
Air cleaner, primary filter replacing
Air cleaner, secondary filter replacing
Air conditioner compressor belt, check
Air conditioner main filter, change
Air conditioner main filter, clean
Air conditioning unit, maintenance
Air mix door actuator, replacing
Air pump, replacing
Alternator, replacing incl function check
Antenna, replacing
Arm holding valve, disassembly and assembly
Arm parallel conflux changeover valve, disassembly
Arm parallel conflux check valve, disassembly and assembly
Arm regenerating valve, disassembly
Backrest, replacing
Batteries, replacing
Battery condition, check
Battery disconnector, replacing
Battery, charging
Boom back pressure check valve, disassembly
Boom cylinder, installation
Boom cylinder, removal
Boom cylinder, replacing
Boom holding valve, disassembly and assembly
Boom regenerating check valve, disassembly
Boom, installation
Boom, removal
Boom, replacing
Bottom roller, measurement of wear
Bottom roller, replacing one
Bottom roller, replacing seal
Breather, replacing
Bucket assembly, installation
Bucket assembly, removal
Bucket assembly, replacing
Bucket cylinder bushing lever-link, replacing
Bucket cylinder bushing on dipper arm, changing
Bucket cylinder, installation
Bucket cylinder, removal
Bucket cylinder, replacing
Bucket flow control valve, disassembly
Bucket regenerating valve, disassembly
Cab filter, replacing
Cab, installing
Cab, prefilter, clean
Cab, prefilter, replace
Cab, removing 2
Cab, removing
Cab; door, covers, hinges, joints and locks, lubricate
Carbon dioxide in coolant system, checking
Carbon dioxide in fuel system, check
CareTrack antenna, replacing
Center bypass valve, disassembly and assembly
Center passage, assembly
Center passage, disassembly
Center passage, maintenance standard
Center passage, replacing seal kit
Center passage, replacing
Coasting left and right swing
Component locations
Compressor, replacing incl draining and filling
Compressor, replacing magnetic clutch (compressor removed)
Condenser, replacing incl draining and filling
Conflux check valve, disassembly
Connecting rod yoke, installation
Connecting rod yoke, removal
Connecting rod yoke, replacing
Control lockout lever switch, replacing
Control types for X1 and X3 operation
Control valve, replacing
Coolant level, check
Coolant, changing 1
Coolant, changing
Coolant, checking anti-freeze resistance 1
Coolant, checking anti-freeze resistance
Cooler and Heater assembly, replacing
Counterweight, fitting
Counterweight, removing
Cylinder speed
Cylinder, disassembly and assembly
Diesel particulate filter, checking and cleaning 1
Diesel particulate filter, checking and cleaning
Digging unit, maintenance
Dipper arm connecting rod, installation
Dipper arm connecting rod, removal
Dipper arm connecting rod, replacing
Dipper arm cylinder bushing on boom, replacing
Dipper arm cylinder bushing on dipper arm, replacing
Dipper arm cylinder, installation
Dipper arm cylinder, removal
Dipper arm cylinder, replacing
Dipper arm, installation
Dipper arm, removal
Dipper arm, replacing
Door window, replacing
Earth lead to battery, replacing
ECC, MID 146, changing non-Programd ECU
ECC, MID 146, changing pre-Programd ECU
E-ECU, MID 128, changing non-Programd ECU
E-ECU, MID 128, changing pre-Programd ECU
Engine hood, replacing
Engine oil and filter, changing
Engine oil pressure sensor, replacing
Engine rotation speed sensor (camshaft), replacing 1
Engine rotation speed sensor (camshaft), replacing
Engine rotation speed sensor, replacing
Engine speed control switch, replacing
Engine temperature sensor, replacing
Engine wire harness, replacing
Engine, oil level, check
Engine, removing 1
Engine, removing
E-tools, NET 8940-00290 Swing motor guide pin
E-tools, NET 8940-00310 Replace tool for the swing ring gear
E-tools, NET 8940-00320 Swing motor guide pin and swing ring gear
Evaporator, replacing incl draining and filling
Exhaust pipe, flexible tube, replacing
Expansion tank, replacing
Expansion valve, replacing incl draining and filling
Fan belt and belt tension, check
Fan belt and or alternator belt, replacing
Fan belt and or alternator-, compressor belt, replacing all belts
Fan motor, replacing
Feed pump, checking feed pressure
Flow control valve, disassembly and assembly
Front idler, replacing one
Fuel filling pump, installing
Fuel filling pump, removing
Fuel filter, change
Fuel level sender, replacing
Fuel system, bleeding
Fuel tank air ventilation filter, change
Fuel tank sediment, drain
General, precautions
General, tools
Heater core, replacing
High pressure fuel system, pressure relief
Horn, replacing
Hour meter, replacing
Hydraulic oil drain filter, change
Hydraulic oil level, check
Hydraulic oil return filter, replacing
Hydraulic oil servo filter, change
Hydraulic oil suction strainer, clean
Hydraulic oil tank breather filter, replacing
Hydraulic oil tank, replacing
Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump
Hydraulic oil temperature sensor, replacing
Hydraulic oil, changing
Hydraulic pump (removed), changing shaft seal
Hydraulic pump, replacing
Idler, assembly
Idler, disassembly
Idler, measurement of wear
I-ECU, MID 140, changing non-Programd ECU
I-ECU, MID 140, changing pre-Programd ECU
Inlet and exhaust system, component location
Instrument panel, replacing (left)
Instrument panel, replacing (right)
Intake actuator, replacing
Intercooler, replacing
Load check valve – single, disassembly and assembly
Longitudinal adjustment cable, replacing
Longitudinal suspension cable, replacing
Loose and loss of bolts, check
Lower boom cylinder bushing, replacing
Lubrication oil pressure, checking with pressure gauge
Lubrication system, component locations
Lubrication, see lubrication chart
Machine view
Main pressure relief valve, replacing
Main relief valve, adjustment
Main relief valve, assembly
Main relief valve, disassembly
Main spool, disassembly and assembly
Maintenance service, daily
Maintenance service, every 50 hours
Maintenance service, every 250 hours
Maintenance service, every 500 hours
Maintenance service, every 1000 hours
Maintenance service, every 2000 hours
Maintenance service, every 3000 hours
Maintenance service, every 4000 hours
Maintenance service, every 4500 hours
Maintenance service, every 6000 hours
Maintenance service, first 500 hours
MATRIS, reading, export reading
Measuring condition
Measuring of swing bearing clearance
Mode (foot) actuator, replacing
Oil cooler line bypass valve (check valve), replacing
Oil cooler, replacing]
Oil level gauge, replacing
Oil level sensor, changing
Pipe and hose (pump – valve), replacing
Port relief valve pressure, adjustment (when installing or dismantling the line rupture valve)
Port relief valve pressure, checking and adjusting
Port relief valve, disassembly and assembly
Preheating coil, replacing
Pre-heating relay, replacing
Proportional solenoid valve (power shift), replacing
Proportional solenoid valve, measuring and adjustment
Pump gearbox coupling assembly, replacing
Pump regulator, replacing
Pump suction hose and pipe, replacing
Pump, assembly
Pump, disassembly
Pump, maintenance standard
Pump, tools
Quickfit, installation
Quickfit, removal 1
Quickfit, removal
Radiator hoses all, replacing
Radiator outside hydraulic oil cooler outside, cleaning
Radiator, replacing 1
Radiator, replacing
Rear window, replacing
Rear-view mirror, changing
Receiver, replacing incl draining and filling
Recoil spring cylinder seal kit, replacing
Remote control valve (Lever), assembly
Remote control valve (Lever), disassembly
Remote control valve (Lever), maintenance standard
Remote control valve (pedal), assembly
Remote control valve (pedal), disassembly
Remote control valve (pedal), maintenance standard
Ring gear grease pipe, replacing
Rotator valve, adjustment
Rupture valve, replacing (boom cylinder)
Rupture valve, replacing (dipper arm cylinder)
Seat cushion, replacing
Seat heater, checking
Seat support, replacing
Seat, replacing
Service history (included in the respective Operator’s manual), fill in.
Servo hydraulic pressure, adjustment
Servo pump, parts inspection 1
Servo pump, parts inspection
Servo pump, replacing
Side window, replacing
Slew priority valve, disassembly
Solenoid valve, disassembly and assembly
Solenoid valve, inspection
Solenoid valve, replacing
Spark plug, checking
Spark plug, replacing 1
Spark plug, replacing
Speaker, replacing
Spring package, assembly
Spring package, disassembly
Sprocket, measurement of wear
Sprocket, replacing one
Starter motor, replacing
Starter motor, tests
Starter relay, replacing
Straight traveling performance
Swing bath grease, check
Swing gearbox oil level, check
Swing gearbox removed, replacing seal
Swing gearbox removed, replacing shaft
Swing gearbox, assembly
Swing gearbox, disassembly
Swing gearbox, maintenance standard
Swing gearbox, replacing
Swing motor gearbox, changing oil
Swing motor relief valve, replacing
Swing motor removed, replacing seal
Swing motor, assembly
Swing motor, disassembly
Swing motor, maintenance standard
Swing motor, replacing brake piston seal
Swing motor, replacing plate (brake)
Swing motor, replacing
Swing ring gear bearing, lubricate
Swing ring gear outer seal, replacing 1
Swing ring gear outer seal, replacing
Swing ring gear, replacing
Swing speed
Swing unit, replacing
Test-run and check
The machine, check for external damages, cracks and wear damages
Thermostat, checking
Thermostat, replacing
Tool box assembly, replacing
Tools & equipment
Top roller, measurement of wear
Top roller, replacing one
Track chain assembly, installing
Track chain assembly, removing
Track chain, measurement of wear
Track gearbox oil level, check
Track gearbox, assembly
Track gearbox, disassembly
Track gearbox, maintenance standard
Track gearbox, replacing cover
Track guard, replacing one
Track links, replacing
Track motor gearbox, changing oil
Track motor relief valve, replacing
Track recoil spring (tensioner) assembly, replacing
Track running speed
Track shoe bolts, check
Track shoe, replacing one
Track tension condition, check
Track unit, replacing
Track, adjusting track sag
Travel Speed
Turbocharger, replacing
Upper boom cylinder bushing, replacing
Valves, adjusting 1
Valves, adjusting
VCADS Pro, connecting problems
VCADS Pro, logged errors, read off
VCADS Pro, Operations 1
VCADS Pro, Operations
V-ECU, MID 187, changing non-Programd ECU
V-ECU, MID 187, changing pre-Programd ECU
Vent actuator, replacing
Washer fluid level, check
Water separator filter element, change
Water separator, check drain
W-ECU, MID142, changing non-Programd ECU
W-ECU, MID142, changing pre-Programd ECU 1
W-ECU, MID142, changing pre-Programd ECU
Windscreen flusher pump, replacing
Windscreen wiper front, replacing motor
Windscreen wiper, replacing switch
Windscreen, replacing
Work lighting, replacing one head lamp assy
Safety
- Cautions during operation
CE-marking, EMC-directive
Checklist after a fire or heat exposure
Decontamination
Environmental handling for the future
Environmentally hazardous fluids
Environmentally safe handling
Fire prevention measures
Health hazards with paint, plastics and rubber
Move and operate machine safely
Safety concerns everybody!
Safety rules when servicing
Safety when handling oils and fuel
Safety when handling the machine
Safety when using lifting equipment
Safety when working with air conditioning refrigerant
Safety when working with batteries
Safety when working with hydraulic systems
Starting with booster batteries
Waste handling
Working in environmentally contaminated areas
Service Bulletins
- Air conditioning compressor improvement
Air conditioning heater hose clamp looseness
Attachment shims for clearance adjustment of pin joint
Battery maintenance guideline for long term stock machines
Bucket drift
Burner ignition device improvement
Cab door
Cab filter cover sealing
Camshaft, hardening process update
CareTrack Telematics system
CareTrack, new software version 2008w6
Check method on engine oil consumption
D4H – D8H EATS air pump improvement
D4H EGR actuator failure
D4H, D6H, D8H air pump
DEF-AdBlue-AUS32 sampling, method
ECU, functional check
Fuel pressure read-out
Fuel sampling, method
Hydraulic hose assembly leakage handling
Hydraulic system flushing method
Machine model
Main pump noise and damage
Main pump, proportional reducing valve
Modification of CareTrack wire harness
New log for DPF and ECO mode
New product 1
New product 2
New product
New product3
New software for regeneration
New software for semi auto function and overload pressure
New software I-ECU, W1349
New software, I-ECU
New software, V-ECU
New TechTool
New tightening torque process for the D4H, D6H cylinder head bolts
New Tiltrotator control system
Oil sampling, method
Oil sampling, sampling points
Portable refillable O-ring kits
Recommendations for Oil Sampling Intervals
Reporting of product misuse & near-miss report
Reports
Routines for reporting cracks on Boom and Arm
Swing ring gear seal
The authorization for new Anti-theft function
Travel gear box hub improvement
Volvo Product incident accident report & Interview Form
Washer check valve
W-ECU antenna connector
Windshield, water and dust entering
X1 operating improvement
Special tools
- General
Index
Hooks
1. Enviroment and Safety equipment
2. Measuring equipment
3. Tightening and Loosening tools
4. Lifting equipment
5. Pullers and Pressing equipment
6. Drifts
7. Guide pins and Guide sleeves
8. Pliers
9. Fixtures
10. Tech Tool
11. Spare parts
Specifications
- 3 way selector valve, specifications
Adjustable boom cylinder, specifications
Adjustable boom, specifications
Air conditioning unit, specifications
Alternator, specifications
Audio remote controller, specifications
Auto Manual pump control switch, specifications
Auxiliary heater, specifications
Battery, specifications
Boom cylinder, specifications
Boom, specifications
Boom, tightening torque
Bucket cylinder, specifications
Cab, weight
Center passage, specifications
Circuit breaker, specification
Control lockout lever switch, specifications
Control pattern selector valve, specifications
Coolant with freezing and corrosion protection
Coolant
Cooling system, tightening torques
Counterweight, specifications
Counterweight, tightening torques
Current pressure, specifications
DC–DC converter, specifications
Dipper arm cylinder, specifications
Dipper arm, specifications
Dozer blade cylinder, specifications
Dozer blade, specifications
Dozer blade, tightening torque
Driver’s seat, specifications
EGR system, tightening torques
Electric horn, specifications
Electrical system, specifications
Electronic climate control unit ECC, specification
Engine – Pump control, specification
Engine limp home switch, specifications
Engine, software specifications
Engine, specifications
Engine, tightening torques 1
Engine, tightening torques
Exhaust aftertreatment system, specifications
Frame and track unit, specifications
Fuel filler pump, specifications
Fuel system, specifications
Fuel tank, volume
Fuel
Grease
Hour counter, specifications
Hydraulic oil cooling system, specifications 1
Hydraulic oil cooling system, specifications
Hydraulic oil
Hydraulic pump, specifications
Hydraulic tank, specifications
Inlet and exhaust system, tightening torques
Instrument control unit I-ECU, specifications
Keypad, specification
Line rupture valve (arm), specifications
Line rupture valve (boom), specifications
Lower wiper motor, specifications
Lubrication system, tightening torques
Machine weight, specifications
Measurement conversion tables
MS.Internal.Documents
Preheating, specifications
Pressure accumulator, specifications
Proportional solenoid valve, description
Proportional solenoid valve, specifications 1
Proportional solenoid valve, specifications
Radio with CD and MP3 player, specifications
Recommended hydraulic oil, specifications
Recommended lubricants
Relay, specifications
Remote control valve (dozer blade), specifications
Remote control valve (Lever), specifications
Remote control valve (pedal), specifications 1
Remote control valve (pedal), specifications
Rotating beacon, specifications
Servo pump, specifications
Solenoid valve, specifications 1
Solenoid valve, specifications
Specification, filling capacities
Standard tightening torques
Start switch, specifications
Starter motor, specifications
Swing gearbox, specifications
Swing motor, specifications
Swing ring gear, specifications
Thermostat, specifications
Tightening torque, fuel system
Tightening torque, specifications 1
Tightening torque, specifications
Tightening torques 1
Tightening torques 2
Tightening torques
Track motor, specifications
Track shoes
Travel alarm, specifications
Undercarriage, tightening torque
Upper wiper motor, specifications
Variable adjustable boom, tightening torque
Windscreen flusher pump, specifications
Wiper controller, specifications
Wireless control unit W-ECU, specification
Work lights and extra lights, specifications
Time guide