Volvo DD25B Drum Compactor Service and Repair Manual PDF

Volvo DD25B Drum Compactor Service and Repair Manual PDF

Size: 42.85 MB
Language: English
Make: Volvo
Machine: Drum Compactor
Document: Service Repair Manual, Wiring Diagram, Hydraulic Diagram
Model: Volvo DD25B
Page: 3745 Pages

Detail Contents:
1 Volvo DD25B
Description

• Articulation hinge, component location
  Battery disconnector switch, description
  Battery, charging
  Battery, description
  Brake system, description
  Component locations
  Control and warning instrument
  Control and warning instrument1
  Controls
  Cooling system, component location
  Cooling system, description
  Electrical system, description
  Electrical system, instructions
  Engine component locations
  Engine, description
  Fuel system, component location
  Fuel system, description
  Fuses
  Hydraulic hoses, overview
  Hydraulic oil tank, description
  Hydraulic system component location
  Hydraulic system, description
  Lubricating system, description
  Lubrication system, component locations
  Oil and filtration
  Relays
  Service
  Troubleshooting
  Water pump, description
  Water spray system, component location
  Water spray system, description
  Working functions

Diagrams

• Component list Alternator, batteries, capacitors, electronic units, voltage outlet
  Component list Fuses
  Component list Lights
  Component list Relays
  Component list Solenoid valves
  Component list Switches
  Component list, Motors
  Component list, Sensors
  Component list, Sounders
  Component locations
  Explanations to hydraulic diagram
  Hydraulic diagram 1
  Hydraulic diagram 2
  Overview
  Wiring diagram 1
  Wiring diagram 2
  Wiring diagram 3
  Wiring diagram 4
  Wiring diagram 5
  Wiring diagram 6
  Wiring diagram 7
  Wiring diagram 8
  Wiring diagram 9
  Wiring diagram 10
  Wiring diagram 11

Installation Instruction

• Edge cutter, installing new
  Public traffic lights, installing new
  Rotating beacon, installing new
  Work light extra front, installing new
  Work light extra front, installing new1
  Work light front, installing new
  Work light rear, installing new

Repair

• • Alternator, installing
    Alternator, removing
    Articulation hinge, assembly
    Articulation hinge, disassembly
    Battery disconnector, installation
    Battery disconnector, removal
    Battery terminals, cleaning
    Bolted joints, checking
    Coolant level, checking
    Coolant pump, replacing
    Coolant, draining
    Coolant, filling
    Coolant’s freezing point, check
    Cooling system integrity, checking
    Drive motor, installing
    Drive motor, removing
    Drum drive, installing
    Drum rubber cushions, checking
    Drum rubber cushions, replacing1
    Drum rubber cushions, replacing2
    Drum, installing
    Drum, removing
    E-7018
    Eccentric shaft bearings, installing1
    Eccentric shaft bearings, installing2
    Eccentric shaft bearings, removing1
    Eccentric shaft bearings, removing2
    Eccentric shaft, installing
    Eccentric shaft, removing
    Emergency stop switch, checking
    Engine air cleaner contamination indicator, checking
    Engine air cleaner, replacing
    Engine belt tension, adjusting
    Engine belt tension, checking
    Engine belt, replacing
    Engine hood, installing
    Engine hood, removing
    Engine mounts, checking
    Engine mounts, replacing
    Engine oil filter, replacing
    Engine oil level, checking
    Engine oil, drain
    Engine oil, filling
    Fuel fine filter, changing
    Fuel injector, testing
    Fuel injector, testing1
    Fuel lines, checking
    Fuel prefilter, changing
    Fuel prefilter, checking
    Fuel pump, installing
    Fuel pump, removing
    Fuel system, bleeding
    Fuel tank, cleaning
    Glow plug, replacing
    High pressure fuel pump, checking
    High pressure fuel pump, replacing
    Hydraulic hoses, inspecting
    Hydraulic oil filter contamination indicator, checking
    Hydraulic oil filter, changing
    Hydraulic oil level, checking
    Hydraulic oil tank, installing
    Hydraulic oil tank, removing
    Hydraulic oil, draining
    Hydraulic oil, filling
    Hydraulic pressure, checking
    Hydraulic tank ventilation filter, changing
    Injectors, replacing all
    Lamp bulb, replacing
    Leakage, checking
    Lubrication oil pressure, checking with pressure gauge
    Maintenance service, every 10 hours
    Maintenance service, every 50 hours
    Maintenance service, every 500 hours
    Maintenance service, every 1000 hours
    Maintenance service, every 1500 hours
    Maintenance service, every 2000 hours
    Maintenance service, every 6000 hours
    Offset drum, adjusting
    Operator’s seat, installing
    Operator’s seat, removing
    Parking brake, activate manually
    Parking brake, checking
    Parking brake, deactivate manually
    Radiator, cleaning
    Radiator, installing
    Radiator, removing
    Reverse alarm, replacing
    ROPS (Roll Over Protection), installing
    ROPS (Roll Over Protection), removing
    Scraper set, installing
    Scraper set, removing
    Scraper strip, replacing
    Seat safety belt, replacing
    Service position
    Spray bar, cleaning
    Steering cylinder, installing
    Steering cylinder, removing
    Steering joint, greasing
    Steering pump, installing
    Steering pump, removing
    Thermostat, replacing
    Travel bearings, installing
    Travel bearings, removing
    Travel lever throttle cable, adjusting
    Travel lever throttle cable, installing
    Travel lever throttle cable, removing
    Valves, adjusting
    Vibration frequency, adjusting
    Vibration frequency, checking
    Vibration motor, installing
    Vibration motor, removing
    Vibration pump, installing
    Vibration pump, removing
    Water filter, changing
    Water pump, installing
    Water pump, removing
    Water tank level, checking
    Water tank, cleaning
    Water tank, filling
    Winterization Procedure
  • Safety
  • CE-marking, EMC-directive
    Checklist after a fire or heat exposure
    Cleanliness
    Decontamination
    Disposal of batteries
    Environmental handling for the future
    Environmentally hazardous fluids
    Environmentally safe handling
    Safe operation of the machine
    Safety concerns everybody!
    Safety during work on machines
    Safety when handling oils and fuel
    Safety when lifting and supporting the machine
    Safety when using lifting equipment
    Safety when working on hydraulic systems
    Safety when working with batteries
    Starting with booster batteries
    Waste handling
    Working on the electrical system of the machine
  • Service Bulletins
  • Engine upgrade
    Fuel sampling, method
    Hydraulic oil dye
    Lubricant specifications and service interval changes
    New TechTool VCADS Pro interface
    Portable refillable O-ring kits
    Preservation
    Reports
    Volvo Product incident accident report & Interview Form
  • Special Tools, Misc
  • Special tool catalog
    Special Tools Recommendations
    Time Guide Current generation
    Time Guide Old generation
    Time Guide Previous generation
  • Specifications
  • Brake, specifications
    Conversion tables
    Coolant
    Cooling system, specification
    Engine, specifications
    Engine, tightening torques
    Fuel system, specifications
    Fuels, lubricants and filling capacities (litres)
    Hydraulic system, specification
    Lubrication system, specifications
    Lubrication system, tightening torques
    Power transmission, specifications
    Recommended lubricants, specifications
    Steering unit, specification
    Thread locking compound, application specifications
    Tightening torque, fuel system
    Tightening torque, specifications1
    Tightening torque, specifications2
    Vibration, specifications
    Water spray system, specifications

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