Volvo DD22 DD24 Drum Compactor Service and Repair Manual PDF

Volvo DD22 DD24 Drum Compactor Service and Repair Manual PDF

Size: 41.45 MB
Language: English
Make: Volvo
Machine: Drum Compactor
Document: Service Repair Manual, Electrical Diagram, Hydraulic Diagram
Model: Volvo DD24 DD22
Page: 3906 Pages

Detail Contents:
1 Volvo DD24
Description

• Air cleaner, description
  Battery disconnector switch, description
  Battery, charging
  Battery, description
  Brake system, description
  Cleanliness in hydraulic systems
  Component locations
  Component locations1
  Control and warning instrument
  Controls
  Coolant
  Cooling system, component location
  Cooling system, description
  Description
  Electric welding
  Electrical system, description
  Electrical system, instructions
  Fuses
  Fuses1
  Hydraulic oil tank, description
  Hydraulic oil, storing and handling
  Hydraulic system component location
  Hydraulic system, description
  Loading
  Measurements before transporting machine
  Oil and filtration
  Relays
  Relays1
  Service
  Troubleshooting
  Tying down machine
  Water pump, description
  Water spray system, description
  Working functions1
  Working functions2

Diagrams

• Explanations to hydraulic diagram
  Hydraulic diagram 1.1
  Hydraulic diagram 1.2
  Hydraulic diagram 1
  Hydraulic diagram 2.1
  Hydraulic diagram 2.2
  Hydraulic diagram 2
  Overview
  Wiring diagram 4.1
  Wiring diagram 1
  Wiring diagram 2.2
  Wiring diagram 2
  Wiring diagram 3.2
  Wiring diagram 3.3
  Wiring diagram 3
  Wiring diagram 4.2
  Wiring diagram 5
  Wiring diagram 6.1
  Wiring diagram 6
  Wiring diagram 7
  Wiring diagram 8.1
  Wiring diagram 8
  Wiring diagram 9
  Wiring diagram 10
  Wiring diagram 11
  Wiring diagram 12.1
  Wiring diagram 12
  Wiring diagram 13.1
  Wiring diagram 13

Installation Instruction

• Back up alarm, installing new
  Differential lock valve, installing new
  Edge cutter, installing new
  FOPS (Falling Object Protecting Structure), installing new
  Inside scrapers, installing new
  Pressurized sprinkler, installing new
  ROPS (Roll Over Protection) foldable, installing new
  Rotating beacon, installing new
  Strobe light, installing new
  Work light extra front, installing new1
  Work light extra front, installing new2
  Work lights on FOPS (Falling Object Protection Structure), installing new

Repair

• Accelerator lever throttle cable, adjusting
  Alternator, installing
  Alternator, removing
  Articulation hinge, assembly
  Articulation hinge, disassembly
  Battery disconnector, installation
  Battery disconnector, removal
  Battery terminals, cleaning
  Battery, installing
  Battery, removing
  Bolted joints, check tightening torque
  Bolted joints, checking
  Coolant level, checking
  Coolant, draining
  Coolant, filling
  Coolant’s freezing point, check
  Drive motor, installing
  Drive motor, removing
  Drum drive, installing
  Drum drive, removing
  Drum rubber cushions, replacing1
  Drum rubber cushions, replacing2
  Drum, installing
  Drum, removing
  E-7018
  Eccentric shaft bearings, installing1
  Eccentric shaft bearings, installing2
  Eccentric shaft bearings, removing1
  Eccentric shaft bearings, removing2
  Eccentric shaft, installing
  Eccentric shaft, removing
  Edge compactor edge cutter
  Edge compactor, greasing
  Engine air cleaner contamination indicator, checking
  Engine air cleaner, replacing
  Engine belt tension, adjusting
  Engine belt tension, checking
  Engine belt tension, checking1
  Engine belt, replacing
  Engine hood, installing
  Engine hood, removing
  Engine mounts, checking
  Engine mounts, replacing
  Engine oil filter, replacing
  Engine oil level, checking
  Engine oil, drain
  Engine oil, filling
  Engine, installing
  Engine, removing
  Fuel filter, replacing
  Fuel lines, replacing
  Fuel pipes, replacing
  Fuel tank, cleaning
  Hydraulic hoses, inspecting
  Hydraulic oil filter contamination indicator, checking
  Hydraulic oil filter, changing
  Hydraulic oil level, checking
  Hydraulic oil tank, installing
  Hydraulic oil tank, removing
  Hydraulic oil, draining
  Hydraulic oil, filling
  Hydraulic pressure, check
  Hydraulic tank ventilation filter, changing
  Lamp bulb, replacing
  Lubrication
  Maintenance service, as required
  Maintenance service, every 10 hours
  Maintenance service, every 50 hours
  Maintenance service, every 250 hours
  Maintenance service, every 500 hours
  Maintenance service, every 1000 hours
  Maintenance service, every 2000 hours
  Maintenance service, first 50 hours
  Offset drum, adjusting
  Operator’s seat, installing
  Operator’s seat, removing
  Parking brake, activate manually
  Parking brake, checking
  Parking brake, deactivate manually
  Radiator, cleaning
  Radiator, installing
  Radiator, removing
  Reverse alarm, replacing
  ROPS (Roll Over Protection), installing
  ROPS (Roll Over Protection), removing
  Scraper set, installing
  Scraper set, removing
  Scraper strip, replacing
  Seat safety belt, replacing
  Service position 1
  Silencer, installing
  Silencer, removing
  Spray bar, cleaning1
  Spray bar, cleaning2
  Steering cylinder, installing
  Steering cylinder, removing
  Steering joint, greasing
  Steering pump, installing
  Steering pump, removing
  Travel bearings, installing
  Travel bearings, removing
  Travel lever throttle cable, adjusting
  Valve clearance, checking
  Vibration motor, installing
  Vibration motor, removing
  Vibration pump, installing
  Vibration pump, removing
  Washing, external cleaning
  Water filter, changing
  Water pump, installing
  Water pump, removing
  Water separator, draining
  Water tank level, checking
  Water tank, cleaning
  Water tank, filling

Safety

• CE-marking, EMC-directive
  Checklist after a fire or heat exposure
  Decontamination
  Disposal of batteries
  Environmental handling for the future
  Environmentally hazardous fluids
  Environmentally safe handling
  Health hazards with paint, plastics and rubber
  Safe operation of the machine
  Safety concerns everybody!
  Safety during work on machines
  Safety rules when servicing
  Safety when handling oils and fuel
  Safety when lifting and supporting the machine
  Safety when using lifting equipment
  Safety when working on hydraulic systems
  Safety when working with batteries
  Service position 1
  Service position 2
  Starting with booster batteries
  VOLVO standard tightening torques
  Waste handling
  Working on the electrical system of the machine

Service Bulletins

• DD22, DD24, Setting vibration frequency
  Fuel sampling, method
  Hydraulic oil dye
  Lubricant specifications and service interval changes
  New mounting torques of water tank inserts.
  New radiator mounting
  New TechToolVCADS Pro interface
  Portable refillable O-ring kits
  Preservation
  Reports
  Sliding platform (option)
  Volvo Product incident accident report & Interview Form
  Warranty coverage for front engine cam bushing failures

Special Tools, Misc

• GRD G700B LabourTimeGuide
  Recommended Special Tools
  RM Compaction ABG Time Guide
  RM Compaction Time guide
  RM Paving Systems ABG Time Guide
  Special tool catalog
  Time Guide Current generation
  Time Guide Old generation
  Time Guide Previous generation

Specifications

• Air cleaner, specification
  Battery, specifications
  Brake, specifications
  Conversion tables
  Cooling system, specification
  Fuels, lubricants and filling capacities (litres)
  Hydraulic system, specification
  Machine capacities
  Power transmission, specifications
  Steering unit, specification
  Vibration, specifications
  VOLVO standard tightening torques
  Water spray system, specifications

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