Volvo DD118HFA Drum Compactor Service and Repair Manual PDF

Size: 72.43 MB
Language: English
Make: Volvo
Machine: Drum Compactor
Document: Service Repair Manual, Electrical Wiring Diagram, Hydraulic Diagram
Model: Volvo DD118HFA

US $50
Categories: Manual,Heavy Equipment
Brands: Volvo

Description

Volvo DD118HFA Drum Compactor Service and Repair Manual PDF

Size: 72.43 MB
Language: English
Make: Volvo
Machine: Drum Compactor
Document: Service Repair Manual, Electrical Wiring Diagram, Hydraulic Diagram
Model: Volvo DD118HFA
Page: 3899 Pages

Detail Contents:
1 Volvo DD118HFA
Description

  • Air cleaner, description
    Alternator, description
    Cable; Battery isolation switch
    Charge air cooler, description
    Component list, Fuses
    Conversion tables
    Cooling system, description
    Description, complete machine
    Drum drive motor, description
    Drum eccentric, description
    Drum, description
    Electric welding
    Electrical troubleshooting
    Engine difficult to start
    Engine does not start
    Engine overheated
    Engine, description
    Environmentally safe handling
    Fault code 1-1-3 – Sensor voltage #1 circuit
    Fault code 1-2-2 – Machine type input circuit
    Fault code 1-2-3 – Machine model input circuit
    Fault code 1-2-4 and 1-2-5 – System status lamp circuit
    Fault code 2-1-1 and 2-1-2 – Fuel solenoid release circuit
    Fault code 2-1-3 – Fuel solenoid release circuit
    Fault code 2-3-5 – Park brake command switch circuit
    Fault code 2-4-1 – Engine running input circuit
    Fault code 3-1-1 – Eccentric drum direction switch circuit
    Fault code 3-1-2 – Eccentric drum select switch circuit
    Fault code 3-1-4 – Front VIB FWD CW solenoid circuit
    Fault Code 3-1-5 – Front VIB FWD CW Solenoid Circuit
    Fault code 3-2-1 – Front VIB REV CCW solenoid circuit
    Fault code 3-2-2 – Front VIB REV CCW solenoid circuit
    Fault code 3-2-3 – Rear VIB FWD CW solenoid circuit
    Fault code 3-2-4 – Rear VIB FWD CW solenoid circuit
    Fault code 3-2-5 – Rear VIB REV CCW solenoid circuit
    Fault code 3-3-1 – Rear VIB REV CCW solenoid circuit
    Fault code 3-3-3 – Troubleshooting circuit
    Fault code 3-4-2 – Front eccentric VPM sensor circuit
    Fault code 3-4-3 – Front eccentric VPM and drum speed sensors circuit
    Fault codes 1-1-1 and 1-1-2 – System voltage circuit
    Fault codes 1-1-4 – Sensor voltage #1 circuit
    Fault codes 1-1-5 and 1-2-1 – Sensor voltage #2 circuit
    Fault codes 2-1-4 and 2-1-5 – High throttle hold circuit
    Fault codes 2-2-1 and 2-2-2 – Drive enable circuit
    Fault codes 2-2-3 and 2-2-4 – High throttle pull circuit
    Fault codes 2-2-5 and 2-3-1 – Park brake release circuit
    Fault codes 2-3-2 and 2-3-3 – Operator absent circuit
    Fault codes 2-3-4 – Park brake test circuit
    Fault codes 3-3-2 and 3-3-4 – Vibration ON lamp circuit
    Fault codes 3-3-5 and 3-4-1 – Impact spacing meter circuit
    Frame, description
    Fuel tank, description
    Heavy exhaust smoke development
    Hydraulic brake system, description
    Hydraulic hose schematic
    Hydraulic oil cooler, description
    Hydraulic oil tank, description
    Hydraulic oil, specifications
    Hydraulic oil, specifications1
    Hydraulic system, startup procedure
    Hydrostatic pump, description
    Instruments and controls, overview
    Loop flushing valve, description
    Low engine oil pressure
    Low voltage
    Lubricant recommendation
    Machine identification
    Multi-function brake valve, description
    Multi-function brake valve, description1
    Operator’s protective structure, description
    Paint and Finish
    Power train, troubleshooting
    Power Transmission, Propulsion
    Precaution when working on the electrical system
    Pump de-stroke valve and solenoid, description
    Safety when working on hydraulic system
    Safety when working on the electrical system
    Service position
    Service position1
    Smart functions, description
    Starter motor, description
    Starting with booster batteries
    Steering system, description
    Steering system, troubleshooting
    Thread locking compound, application specifications
    Towing procedures
    Transporting the machine
    Troubleshooting, general
    vFault code 3-1-3 – Impact spacing auto threshold circuit
    Vibration controls not functioning
    Vibration hydraulic circuit, description
    Vibration hydraulic circuit, description1
    Vibration motor, description
    Water pump, description
    Water spray system, description

Diagrams

  • Component list, Relays
    Electrical components, engine side
    Hydraulic diagram Figure 1
    Hydraulic diagram, schematic Figure 1
    Hydraulic diagram, schematic
    Hydraulic diagram
    Wiring diagram 1 Figure 1
    Wiring diagram 1
    Wiring diagram 1-1 Figure 1
    Wiring diagram 1-1
    Wiring diagram 1-2 Figure 1
    Wiring diagram 1-2
    Wiring diagram 1-3 Figure 1
    Wiring diagram 1-3
    Wiring diagram 2 Figure 1
    Wiring diagram 2
    Wiring diagram 2-1 Figure 1
    Wiring diagram 2-1
    Wiring diagram 2-2 Figure 1
    Wiring diagram 2-2
    Wiring diagram 2-3 Figure 1
    Wiring diagram 2-3
    Wiring diagram 3 Figure 1
    Wiring diagram 3
    Wiring diagram 3-1 Figure 1
    Wiring diagram 3-1
    Wiring diagram 3-2 Figure 1
    Wiring diagram 3-2
    Wiring diagram 3-3 Figure 1
    Wiring diagram 3-3
    Wiring diagram 4 Figure 1
    Wiring diagram 4
    Wiring diagram 4-1 Figure 1
    Wiring diagram 4-1
    Wiring diagram 4-2 Figure 1
    Wiring diagram 4-2
    Wiring diagram 5-1 Figure 1
    Wiring diagram 5-1
    Wiring diagram 6 Figure 1
    Wiring diagram 6
    Wiring diagram 7 Figure 1
    Wiring diagram 7
    Wiring diagram 8 Figure 1
    Wiring diagram 8
    Wiring diagram 9 Figure 1
    Wiring diagram 9
    Wiring diagram 10 Figure 1
    Wiring diagram 10
    Wiring diagram 11 Figure 1
    Wiring diagram 11
    Wiring diagram 12 Figure 1
    Wiring diagram 12
    Wiring diagram 13 Figure 1
    Wiring diagram 13
    Wiring diagram 14 Figure 1
    Wiring diagram 14

Installation Instruction

  • Back-up alarm, installing new
    Infrared temperature installation

Repair

  • Adjustable steering column, replacing
    Air cleaner, installing
    Air cleaner, primary filter replacing
    Air cleaner, removing
    Air cleaner, secondary filter replacing
    Alternator, installing
    Alternator, removing
    Amplitude sensor, adjusting
    Batteries, replacing
    Battery disconnect switch (main switch), check
    Battery maintenance
    Breather, replacing
    Carrier bearings, replacing
    Charge air cooler pipe, installing
    Charge air cooler pipe, removing
    Charge air cooler, installing
    Charge air cooler, removing
    Cleaning engine compartment1
    Cleaning engine compartment2
    Cleaning of the machine1
    Cleaning of the machine2
    Connectors, position1
    Connectors, position2
    Control unit, description
    Coolant level, check
    Coolant mixture
    Coolant, changing
    Cooling fan, replacing
    Drive motor, installing
    Drive motor, removing
    Drum carrier, changing oil
    Drum drive motor speed sensor, replacing
    Drum eccentric, checking oil level
    Drum shock mount, replacing
    Drum shock mount, replacing1
    Drum shock mounts, checking
    Drum, checking
    Drum, installing
    Drum, removing
    Eccentric shaft coupling, replacing
    Eccentric weight bearings, replacing
    Eccentric weight, installing
    Eccentric weight, overhaul
    Eccentric weight, removing
    Electric and hydraulic control unit, replacing
    Engine hood, changing gas spring
    Engine hood, installing
    Engine hood, removing
    Engine mounts, replacing
    Engine oil level, check
    Engine, air cleaner maintenance
    Engine, installing
    Engine, removing
    Fan belt and or alternator belt, replacing
    Fan belt, check
    Fan shroud, replacing
    Fuel filters, replacing
    Fuel level sender, replacing
    Fuel line, water separator, check and drain
    Fuel system, bleeding
    Fuel, coolant and oil leaks, checking
    Hand rail, installing
    Hand rail, removing
    Hydraulic oil cooler, installing
    Hydraulic oil cooler, removing
    Hydraulic oil filter, replacing
    Hydraulic oil suction strainer, cleaning
    Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump
    Hydraulic oil, changing
    Hydraulic pump, replacing
    Hydraulic system, checking oil level
    Hydrostatic controller, installing
    Hydrostatic controller, removing
    Hydrostatic pump, installing
    Hydrostatic pump, removing
    Loop flushing valve, replacing
    Lubrication and service chart
    Lubrication and service schedules
    Maintenance service, daily1
    Maintenance service, daily2
    Maintenance service, every 50 hours1
    Maintenance service, every 50 hours2
    Maintenance service, every 50 hours3
    Maintenance service, every 50 hours4
    Maintenance service, every 500 hours1
    Maintenance service, every 500 hours2
    Maintenance service, every 1000 hours1
    Maintenance service, every 1000 hours2
    Maintenance service, general
    Multi function brake valve solenoid and cartridge, replacing
    Multi function brake valve solenoid and cartridge, replacing1
    Multi-pin breakout box, connecting
    Oil and filtration
    Oil and filtration1
    Operator’s platform mounts, replacing
    Operator’s protective structure, component locations
    Operator’s seat, installing
    Operator’s seat, removing
    Parking brake performance
    Parking brake pressure switch, replacing
    Parking brake pressure switch, replacing1
    Periodic maintenance
    Pump coupling, installing
    Pump coupling, removing
    Radiator and coolers, cleaning
    Radiator, replacing
    Reverse alarm, replacing
    ROPS (Roll Over Protection), installing
    ROPS (Roll Over Protection), removing
    Seat safety belt, replacing
    Silencer, replacing
    Smooth drum scrapers, replacing
    Starter motor, replacing
    Starter switch (engine start switch), replacing
    Steering control unit, installing
    Steering control unit, removing
    Steering cylinder, replacing
    Steering pressure, checking and adjusting
    Swivel joint (horizontal and vertical) pins, torque
    Torque hub, installing
    Torque hub, removing
    Two speed valve solenoid and cartridge, replacing
    Vibration motor, installing
    Vibration motor, removing
    Vibration pump, installing
    Vibration pump, removing
    Vibration speed sensor, replacing
    Water filter, changing
    Water filter, changing1
    Water pump strainer, checking
    Water pump, installing
    Water pump, removing
    Water tank and spray bars, drain and flush
    Water tank level, checking
    Water tank, installing
    Water tank, removing

Safety

  • A few simple safety rules
    Before operating
    Before service, read
    Charging batteries
    Check list after fire or heat exposure
    Checklist after a fire or heat exposure
    Cleanliness
    Decontamination
    Electrical system
    Environment
    Environmental handling for the future
    Environmentally safe handling
    Fire prevention measures
    General
    Handling hazardous materials
    Health hazards with paint, plastics and rubber
    Health hazards with paint, plastics and rubber1
    Safe operation of the machine
    Safety concerns everybody!
    Safety concerns everybody!1
    Safety when handling oil and fuel
    Safety when handling the machine
    Safety when handling the machine1
    Safety when lifting and supporting complete machine
    Safety when lifting and supporting the machine
    Safety when servicing
    Safety when working with batteries
    Stopping
    Towing a disabled machine
    Travelling on public road

Service Bulletins

  • Drum drive motor hollow center shaft repair procedure
    Drum Rubber Damper drum shocks
    Drum spray bar mounting bracket
    Fuel sampling, method
    Hydraulic oil dye
    Initial eccentric oil change interval
    Large DD and SD Carrier, new design on carrier assembly
    Lubricant specifications and service interval changes
    New TechTool VCADS Pro interface
    Portable refillable O-ring kits
    Preservation
    Reports
    Software Distribution Procedure
    Volvo Product incident accident report & Interview Form

Special Tools, Misc

  • Special tool catalog
    Special Tools Recommendations
    Time Guide Current generation
    Time Guide Old generation
    Time Guide Previous generation

Specifications

  • Battery, specifications
    Brake system, specifications
    Critical mounting torques
    Critical mounting torques1
    Drum, specifications
    Electrical system, specifications
    Engine, specifications
    Environmental requirements
    Fuel, lubricant and filling capacities
    Fuels, lubricants and filling capacities (litres)
    Fuels, lubricants and filling capacities (litres)1
    Hydraulic connections, tightening torques
    Hydraulic connections, tightening torques1
    Hydraulic motor, specifications
    Hydraulic motor, specifications1
    Hydraulic pump, specifications
    ISO Metric Torque chart
    Location of components
    Lubrication and oil system, general specifications
    Lubrication and oil system, general specifications1
    Machine dimensions
    Machine weight, specifications
    Power transmission, specifications
    SAE Torque charts
    SAE Torque charts1
    Specifications, general
    Steering system, specifications
    Steering system, specifications1
    Tightening torque, specifications

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