Volvo DD100B Drum Compactor Service and Repair Manual PDF

Volvo DD100B Drum Compactor Service and Repair Manual PDF

Size: 59.02 MB
Language: English
Make: Volvo
Machine: Drum Compactor
Document: Service Repair Manual, Wiring Diagram
Model: Volvo DD100B
Page: 2552 Pages

Detail Contents:
1. Descriptions

• Brake shunt valve function, description
  Component locations
  Cooling fan, description
  Cooling system, component location
  Cooling system, description
  Crankcase ventilation, description
  Drum drive motor, description
  Electronic control system, description
  Engine control unit E-ECU, description
  Engine speed control switch, description
  Engine, description
  Exhaust Aftertreatment System, component location
  Exhaust Aftertreatment System, description
  Exhaust gas recirculation (EGR), component location
  Exhaust Gas Recirculation (EGR), description
  Fuel system, component location
  Fuel system, description
  General fault diagnosis information
  Inlet and exhaust system, component location
  Inlet and exhaust system, description
  Instrument control unit I-ECU, description
  Loop flushing valve, description
  Lubrication system, component locations
  Lubrication system, description
  Multimeter 8889 0074
  Parking brake, function description
  Propulsion pump, description
  Regeneration process, description
  Software versions and ECUs part number, general
  Software, description
  Steering pump, description
  Steering system, description
  Steering valve, description
  Tech Tool, 17034-3 – Vehicle information, test
  Tech Tool, description
  Thermal bypass valve, description
  Troubleshooting tools
  Turbocharger, description
  Vehicle control unit V-ECU, description
  Vibration motor, description
  Vibration pump, description
  Vibration system, description

Diagrams

• Component list, Fuses
  Component list, Relays
  Electrical component list
  Electrical symbols and designations
  Explanation of wiring diagrams
  Explanations to hydraulic diagram 2
  Explanations to hydraulic diagram
  Hydraulic diagram 1
  Hydraulic diagram 2
  Wiring diagram 1
  Wiring diagram 1-1
  Wiring diagram 2
  Wiring diagram 3
  Wiring diagram 4
  Wiring diagram 5
  Wiring diagram 6
  Wiring diagram 7
  Wiring diagram 8
  Wiring diagram 9
  Wiring diagram 10
  Wiring diagram 11
  Wiring diagram 12
  Wiring diagram 13
  Wiring diagram 14
  Wiring diagram 15
  Wiring diagram 16
  Wiring diagram 17
  Wiring diagram 18
  Wiring diagram 19
  Wiring diagram index

Repair

• ACM (After treatment control module), replacing, non-programmed
  ACM (After treatment control module), replacing, pre-programmed
  Air pump, replacing
  Arrival Inspection, according to Inspection Programme
  Battery system integrity, checking
  Belt condition, checking
  Burner, replacing
  Carbon dioxide in fuel system, check
  Carrier bearings, replacing
  Carrier, installing
  Carrier, removing
  Cocoa mats, installing new
  Coolant level, checking
  Coolant mixture, checking
  Coolant pump, replacing
  Coolant, draining
  Coolant, filling
  Cooling system integrity, checking
  Crankcase ventilation separator, replacing
  Diesel particulate filter, check and clean 1
  Diesel particulate filter, check and clean
  DPF bracket, replacing
  DPF inlet temperature sensor, replacing
  DPF outlet temperature sensor, replacing
  Drum carrier breather, cleaning
  Drum carrier oil, draining
  Drum carrier oil, filling
  Drum drive assembly, installing
  Drum drive assembly, removing
  Drum drive motor, replacing
  Drum eccentric oil level, checking
  Drum eccentric oil, draining
  Drum eccentric oil, filling
  Drum, installing
  Drum, removing
  Eccentric weight bearings, replacing
  Eccentric weight, installing
  Eccentric weight, overhaul
  Eccentric weight, removing
  E-ECU, MID 128, changing non-programmed ECU
  E-ECU, MID 128, changing pre-programmed ECU
  EGR Actuator, replacing
  EGR cooler, cleaning
  EGR cooler, replacing
  Emergency stop switch, checking
  Engine air cleaner primary filter, cleaning
  Engine air cleaner primary filter, replacing
  Engine air cleaner secondary filter, replacing
  Engine air cleaner system integrity, checking
  Engine oil filter, replacing
  Engine oil level, checking
  Engine oil, draining
  Engine oil, filling
  Engine rotation speed sensor (camshaft), replacing
  Engine rotation speed sensor (crank shaft), replacing
  Engine, cleaning
  Exhaust pipe, flexible tube, replacing
  Fuel filter, replacing
  Fuel metering unit A, replacing
  Fuel metering unit B, replacing
  Fuel pump, replacing
  Fuel rail pressure sensor, replacing
  Fuel system, bleeding
  Fuel tank breather filter, replacing
  Fuel water separator, draining
  Fuel water separator, replacing
  Glow plug, replacing
  High intensity discharge lamps 1, installing new
  High intensity discharge lamps 2, installing new
  High pressure fuel system, pressure relief
  Horizontal swivel pin torque, checking
  Hydraulic oil filters, replacing
  Hydraulic oil level, checking
  Hydraulic oil suction strainers, cleaning
  Hydraulic oil tank breather filter, replacing
  Hydraulic oil tank, cleaning
  Hydraulic oil tank, draining
  Hydraulic oil tank, filling
  Hydrostatic drive system, description
  I-ECU, MID 140, changing non-programmed ECU
  I-ECU, MID 140, changing pre-programmed ECU
  Infrared temperature sensor, installing new
  Injectors, replacing all
  Lamp (indicator light), checking
  Lubrication oil pressure, checking with pressure gauge
  Maintenance service, daily
  Maintenance service, every 50 hours
  Maintenance service, every 500 hours
  Maintenance service, every 1000 hours 1
  Maintenance service, every 1000 hours
  Maintenance service, every 2000 hours
  Maintenance service, every 4500 hours
  Maintenance service, every 6000 hours
  Operator console rotation bearing, greasing
  Parking brake function, checking
  Parking brake, function checking
  Pressure relief valve (PRV), replacing
  Propel, calibrating
  Propulsion control lever, replacing
  Propulsion pump charge pressure, checking
  Propulsion pump system pressure, checking
  Propulsion pump, installing
  Propulsion pump, removing
  Pump drive box oil level, checking
  Pump drive box oil, draining
  Pump drive box oil, filling
  Pump drive breather, cleaning
  Radiator and coolers, cleaning
  Service and Maintenance Introduction
  Spark plug cable, replacing
  Spark plug control unit, replacing
  Spark plug, replacing 1
  Spark plug, replacing
  Special tools
  Spray bar, checking
  Spray bar, cleaning
  Steering cylinder pins, greasing
  Steering cylinder, replacing
  Steering pressure, checking
  Steering pump, installing
  Steering pump, removing
  Steering valve, replacing
  Strobe light, installing new
  Swivel joint (horizontal and vertical) pins, greasing
  Thermostat, replacing
  Turbocharger, replacing
  Valves, adjusting 1
  Valves, adjusting
  V-ECU, MID 187, changing non-programmed ECU
  V-ECU, MID 187, changing pre-programmed ECU
  Vibration motor, installing
  Vibration motor, removing
  Vibration pump charge pressure relief valve, adjusting
  Vibration pump charge pressure relief valve, replacing
  Vibration pump charge pressure, checking
  Vibration pump SCR (system check relief) valve, replacing
  Vibration pump, installing 1
  Vibration pump, installing
  Vibration pump, removing 1
  Vibration pump, removing
  Vibration system pressure, checking
  Waste gate, testing
  Water tank filter, checking
  Water tank filter, cleaning
  Water tank, cleaning
  Water tank, draining
  Water tank, filling
  Water tank, installing
  Water tank, removing
  Winterization Procedure
  Work lights, installing new

Safety

• A few simple safety rules
  Before operating
  Before service, read
  Charging batteries
  Checklist after a fire or heat exposure
  Cleanliness
  Decontamination
  Electrical system
  Environment
  Environmental handling for the future
  General
  Health hazards with paint, plastics and rubber
  Safety concerns everybody!
  Safety when handling oil and fuel
  Safety when handling the machine
  Safety when lifting and supporting complete machine
  Safety when working with batteries
  Service position

Service Bulletins

• Air pump filter cleaning – PSID133 FMI 12, PPID340 FMI 12
  Burner ignition device improvement
  Camshaft, hardening process update
  Check method on engine oil consumption
  D4H – D8H EATS air pump improvement
  Drum spray control relay
  EATS burner improvement
  EATS sensor failure
  Fuel pressure read-out
  Fuel sampling, method
  Hydraulic oil dye
  Ignition switch
  Lubricant specifications and service interval changes
  New Nomenclature for DD and SD compactors
  New Seat Pan
  New service analyzer program available
  New tightening torque process for the D4H, D6H cylinder head bolts
  Portable refillable O-ring kits
  Power relay
  Preservation
  Reports
  Tier 4i Regeneration quick reference card
  Volvo Product incident accident report & Interview Form

Special tool catalog

• General
  Index
  Hooks
  1. Enviroment and Safety equipment
  2. Measuring equipment
  3. Tightening and Loosening tools
  4. Lifting equipment
  5. Pullers and Pressing equipment
  6. Drifts
  7. Guide pins and Guide sleeves
  8. Pliers
  9. Fixtures
  10. Tech Tool
  11. Spare parts

Specifications

• Battery, specifications
  Conversion tables
  Coolant, specifications
  Cooling system, tightening torques]
  Critical mounting torques
  Drum brake, specifications
  Drum drive motor, specifications
  EGR system, tightening torques
  Electrical system, specification
  Engine, software specifications
  Engine, specifications
  Engine, tightening torques
  Engine, volume
  Exhaust aftertreatment system, specifications
  Fuel system, specifications
  Fuel, lubricant and filling capacities
  Fuel, specifications
  Hydraulic connections, tightening torques
  Inlet and exhaust system, tightening torques
  Lubrication system, specifications
  Lubrication system, tightening torques
  Propulsion pump, specifications
  Recommended lubricants, specifications
  Steering valve, specifications
  Tech Tool, operations
  Thermal bypass valve, specifications
  Thread locking compound, application specifications
  Tightening torque, fuel system
  Tightening torque, specifications
  Vibration motor, specifications
  Vibration pump, specifications

Time Guide Current generation

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