Volvo BM L90C Wheel Loader Service and Repair Manual PDF

Volvo BM L90C Wheel Loader Service and Repair Manual PDF

Size: 68.13 MB
Language: English
Make: Volvo
Machine: Wheel Loader
Document: Service and Repair Manual, Hydraulic and Electrical Diagrams
Model: Volvo BM L90C
Page: 5201 Pages

Detail Contents:
1.L90C
Diagrams

• Wiring diagram, circuit 1-1 — 1-10
  Wiring diagram, circuit 2-1 — 2-10
  Wiring diagram, circuit 3-1 — 3-10
  Wiring diagram, circuit 4-1 — 4-10
  Wiring diagram, circuit 5-1 — 5-10
  Wiring diagram, circuit 6-1 — 6-10
  Wiring diagram, circuit 7-1 — 7-10
  Wiring diagram, circuit 7-1 — 7-101
  Wiring diagram, circuit 8-1 — 8-10
  Wiring diagram, circuit 9-1 — 9-7
  Wiring diagram, circuit 10-1 — 10-8
  Wiring diagram, circuit 11-1 — 11-7
  Wiring diagram, circuit 11-1 — 11-71
  Wiring diagram, circuit 11-1 — 11-72
  Wiring diagram, circuit 11-1 — 11-73
  Wiring diagram, circuit 11-1 — 11-74
  Wiring diagram, circuit 12-1 — 12-10
  Wiring diagram, circuit 13-1 — 13-10
  Wiring diagram, circuit 13-1 — 13-101
  Wiring diagram, circuit 14-1 — 14-10
  Wiring diagram, circuit 15-1 — 15-7
  Wiring diagram, circuit 16-1 — 16-8
  Wiring diagram, circuit 17-1 — 17-5
  Wiring diagram, circuit 18-1 — 18-8
  Wiring diagram, circuit 19-1 — 19-7
  Wiring diagram, circuit 19-1 — 19-72
  Wiring diagram, circuit 20-1 — 20-7
  Wiring diagram, circuit 20-1 — 20-71
  Wiring diagram, circuit 20-1 — 20-72
  Wiring diagram, circuit 21-1 — 21-7
  Wiring diagram, circuit 22-1 — 22-8
  Wiring diagram, circuit 22-1 — 22-81
  Wiring diagram, circuit 23-1 — 23-8
  Wiring diagram, circuit 24-1 — 2-06
  Wiring diagram, circuit 27B1 — 27B 10
  Wiring diagram, circuit 30-1 — 30-10
  Wiring diagram, circuit 31-1 — 31-7
  Wiring diagram, circuit 32-1 — 32-10
  Wiring diagram, circuit 33-1 — 33-10
  Wiring diagram, circuit 251 — 259

Installation Instructions

• 3rd hydraulic function
  4th hydraulic function 1
  4th HYDRAULIC FUNCTION
  Attachment bracket with attachment locking, (Optimal)
  Attachment lock
  Attachment locking
  Care Track
  Electrical engine heater
  Engine heater, 120 V (USA)
  Installation kit for Air-sprung
  Kit for fitting the radio
  Protective grille, headlamp
  Rotating warning light
  Sun blind
  Windscreen washer
  Working light, rear

Parts Catalog

• 50 kmh Sign 92670
  Accelerator pedal
  Accumulator 94538
  Adjustable steering wheel. 92029, SER NO – 14746.
  Adjustable steering wheel. 92029, SER NO 14747 –
  Air compressor 92234
  Air ducts
  Air filter 92037
  Air filter with fitting parts
  Air filter
  Air filter1
  Alternator 91956
  Alternator with assembling details
  Alternator with fitting parts, 100amp 93608
  Alternator, 100amp 93608
  Alternator
  Anti-freeze reservoir 92172
  Anti-freeze reservoir 92235
  Arm rest. 94604
  Armrest 33275
  Assemble attachment bracket.
  Attachment bracket 93643
  Attachment light. 91865
  Attachment locking. 92445, 92773, 92970, 93558, 93798, 94536
  Auxiliary contact 92429
  Back-up warning unit 91935, 93521
  Battery box
  Battery with assembling details
  Belt transmission
  Boom suspension system 94538
  Bottom-guard plates 92567
  Brake hoses, Tank – pump – footbrake valve
  Brake pipes, footbrake valve- front- and rear axle.
  Brake
  Brushles alternator 50a 91956
  Bucket positioner and boom kickout
  Cab body 33275
  Cab body 332751
  Cab body
  Cab mounting block 33274
  Cable harness Adjustableflow from hydraulic function 3. 94963
  Cable harness automatic float- lift and bucket positioning 33275
  Cable harness boom suspension system, front. 94538
  Cable harness for air conditioning 94561, 94838
  Cable harness for Cdc-steering. 94604
  Cable harness for central lubrication. 94809
  Cable harness for forward and rear. 92770
  Cable harness for radio. 91936. SER NO – 14965
  Cable harness for radio. 91936. SER NO 14966 –
  Cable harness, air-suspensioned seat.
  Cable harness, boom suspension system. 94538
  Cable harness, front
  Cable harness, transmission
  Cable harnesses, cab 1
  Cable harnesses, cab 2
  Cable harnesses, cab 3
  Cable harnesses, cab 5
  Cable harnesses, cab
  Cable harnesses, cab4
  Cable harnesses, cab6
  Cable harnesses, gear lever carrier 33274
  Cable harnesses, rear
  Cable harnesses, single lever control. 80074, 80126
  Cable terminal
  Camshaft
  Cdc-steering, armrest, mounting. 94604′
  Central lubrication for tool bar. 94809, 94811
  Central lubrication for tool bar. 94809, 948111
  Central lubrication. 94809
  Centrifugal governor
  Clutch housing with fitting parts
  Clutches 1st and 2nd speeds
  Clutches 3rd and 4th speeds
  Clutches forward and reverse
  Clutches,gears and shafts
  Comfort drive control 94604
  Compressed air equipment 92234
  Compressor for cooling agent R134a with fitting parts. 94561,94838
  Compressor horn
  Compressor. 94561, 94838
  Compressor. 94561, 948381
  Connectors
  Control valve, Assembly
  Control valve
  Converter housing with assembly parts
  Coolant filter 92932
  Cooling system 1
  Cooling system
  Counterweight
  Crankshaft and related parts
  Cylinder block
  Cylinder head
  Differential lock 23821, 23886
  Differential lock hydraulic line
  Distribution block, B1 94809
  Distribution block, B3. 94809
  Distribution block, B4. 94809
  Door
  Driver’s seat, air suspensioned Isri 94907
  Driver’s seat. 92381
  Driver’s seat. 92382
  Driver’s seat. 92404, 94907
  Driver’s seat. 94909, 94911
  Dropbox housing and cover
  Dual brake pedals 91925
  Electrical distribut.unit and cable harness 33275
  Electrical distribut.unit and control unit 33275 1
  Electrical distribut.unit and control unit 33275
  Electrical distribution box
  Electrical system Secondary steering system 91918. 93632
  Engine cover
  Engine heater 92025,90706
  Engine heater USA
  Engine mounting
  Engine, assembly
  Exhaust system
  Extended lube points for lift arm system
  Extended lubepoints for lift arm system
  Extra fuel filter 92787
  Extra hydraulic equipment 3rd hydraulic control. 92972,92421,93539, 93540
  Extra hydraulic equipmentequipment,4th function 94591, 93540
  Fan shroud 94699
  Fan
  Feed pump
  Filter cover
  Final drive, front AWB 30, SER NO – 16413, SER NO – 70254 BRAZIL
  Final drive, front AWB 30,
  Final drive, rear AWB 30
  Final drive, rear. 23862, 94687
  Final drive, rear
  Foot brake valve with clutches
  Foot step
  Footbrake valve
  Forward reverse switch at hydraulic controls 33275
  Forward links with fitting parts 33267
  Frame
  Fuel filter
  Fuel lines, injectors
  Fuel system
  Fuel tank
  Gear box housing with fitting parts
  Glass panes
  Hand brake 33275 1
  Hand brake 33275
  Hand throttle 91886
  Hatch 33260
  Hatches 33275
  Heating system
  Hose and manifold
  Housing, oil filter
  Housings for timers and tabs
  Humidity-proof connections
  Hydraulic – oil pump, Assembly
  Hydraulic cylinder, assembly
  Hydraulic cylinder, Lifting
  Hydraulic cylinder, Tilting
  Hydraulic cylinder
  Hydraulic cylinder1
  Hydraulic lines and valve
  Hydraulic oil cooler
  Hydraulic parking brake 94540
  Hydraulic pump assembly
  Hydraulic pump
  Hydraulic pump1
  Hydraulic system Tilt function
  Hydraulic system Feed line
  Hydraulic system for attachment bracket. 92445, 92773, 92970, 93558, 93798, 94536
  Hydraulic system Lift function
  Hydraulic system Return line
  Hydraulic system Suction line
  Hydraulic tank 1
  Hydraulic tank
  Hydraulic transmission with fitting parts
  Injection pump with drive
  Injection pump
  Inlet manifold
  Instructor’s seat 91988
  Instrument panel 33275
  Instrument panel
  Instruments panel 33275
  Instruments panel
  Insulating matting 33260 OPEN ROPS
  Insulating matting. 92708
  Insulating matting. 927081
  Insulating matting
  Insulator for spade terminal
  Intercooler SER NO – 15519, SER NO – 63137 USA
  Intercooler SER NO 15520 -, SER NO 63138 – USA
  Interior components 1
  Interior components
  Key turn engine stop SER NO -14568, SER NO -62604 USA, SER NO -70059 BRAZIL
  Key turn engine stop SER NO 14569-, SER NO 62605- USA, SER NO 70060- BRAZIL
  Lamp retainer
  Lifting- and tilt cylinder with assembly parts.
  Lifting frame work with assembly parts
  Lifting unit 33249
  Lifting unit
  Lighting, rear
  Links with fitting parts
  Mud guards
  Multi-disc brake, front 23821, 23886
  Multi-disc brake, rear 23822, 23862, 23887
  Oil bath filter 92037
  Oil cooler
  Oil cooler1
  Oil filler and dipstick 1
  Oil filler and dipstick
  Oil filter
  Oil filter1
  Oil pump
  Oil sump
  Operator seat Isri 33260 OPEN ROPS
  Operator seat Isri 94901, 94905, 94903,
  Operator seat with fitting parts 33260 OPEN ROPS
  Operator seat with fitting parts 33275
  Operator seat with fitting parts
  Operator’s cab 33275
  Operator’s cab
  Operator’s seat 33275
  Operator’s seat. 33275
  Parking brake 1
  Parking brake alarm 94559
  Parking brake
  Pin insulator
  Pin
  Planet axles with fitting parts AWB 30
  Planet shaft, front AWB 30,
  Planet shaft, rear AWB 30, 23822, 23862
  Planetary axle, front AWB 30, SER NO 16414 -, SER NO 70255 – BRAZIL
  Planetary axle, rear AWB 30
  Product Identification plate
  Propeller shaft 1
  Propeller shaft
  Propeller shafts with fitting parts 23821, 23822
  Protecting plate
  Protecting plates 94919
  Protecting plates. 92113
  Protecting plates. 94880
  Protection for lighting 91585, 91583, 91584
  Pump 94809
  Pump drive
  Radiator and control
  Radiator casing
  Radiator with fitting parts
  Radiator, kylare. 92576
  Radio bracket 91936
  Range selector valve
  Rear links with assembly parts 33267
  Rear view mirror 33275
  Rear view mirror
  Regulator 92234
  Regulator control
  Relays, sensors and soleniod valves referens list
  Reversing valve 3rd and 4th funcion 94591, 93540
  Revolving warning light. 91896, 80031
  Rotating beacon. 91896, 80031
  Safety valve
  Secondary steering system. 91918.
  Secondary steering system. 93632. SER NO 14562 –
  Sensor 91918
  Servo – hydraulic
  Servo valve with fitting parts 33274
  Servo valve with fitting parts. 80074, 80126
  Servo valve with fitting parts
  Servo valve
  Shift valve 1
  Shift valve, assembly
  Shift valve
  Side hatches, front
  Side hatches, rear
  Sign plate. 91993
  Sign plates and decals
  Single acting lifting function 94537
  Sliding window 92028,94824
  Slow moving vehicle sign. 99592
  Slurry separator
  Smoke limiter
  Spade terminal
  Starter element with fitting parts 1
  Starter element with fitting parts
  Starter motor with assembling details
  Starter motor
  Steering column, assembly
  Steering system
  Steering unit
  Swing out rear mudguard 94566
  Switch panel. 33275
  Switch panel
  Timing gear casing
  Tool bar. 92773, 80008, 92445, 80009, 94983, 80234
  Tool box 91837
  Tools 98192, 90007
  Torque converter
  Transfer gearbox gears and shafts
  Transmission pump
  Turbo charger
  Turbocharger with fitting parts
  Valve housing
  Valve, circuit body and return valve 94538
  Valve, circuit body and return valve 94604
  Valve, circuit body and return valve
  Water pump, intercooler
  Water pump, thermostat housing
  Waterpump, assembly
  Wheel 92489
  Wider mudguards, front rear 94447
  Window guards, side and rear windows. 92657
  Windscreen washer. STD, 91858, 33260
  Windshield wiper, front. STD, OPEN ROPS 33260
  Windshield wiper, rear
  Windshild guard for windshield. 92571,94800
  Wires
  Work lights, front 80030
  Work lights, front. 91847
  Work lights, rear 80029

Repair

• Accumulator for Boom Suspension System, releasing pressure
  Accumulator, Boom Suspension System, reconditioning
  Accumulator, checking (removed)
  Accumulator, precharging pressure, checking and adjusting
  AC-safety, description of function
  Air conditioning, performance test
  Air conditioning, pressure monitor, SE22, checking
  Air conditioning, thermostat, SE21, checking
  Air conditioning∗ fig 1
  Air conditioning∗1
  Air filter, SE7, checking
  Alternator 100 A, checking and adjusting voltage fig 1
  Alternator 100 A, checking and adjusting voltage
  Automatic greasing∗
  Axle oil temperature, SE84 and SE84, checking
  Back-up valve, opening pressure, checking
  Bearing points in TP-linkage
  Boom kick-out and bucket positioner, adjusting
  Boom kick-out, SE33, checking
  Boom Suspension System, checking
  Boom Suspension System∗
  Boom Suspension System∗1
  Boom Suspension System∗fig 1
  Brake discs, checking wear (with built-in wear indicator) fig1
  Brake discs, checking wear (with built-in wear indicator) fig2
  Brake discs, checking wear (with built-in wear indicator) fig3
  Brake discs, checking wear (with built-in wear indicator) fig4
  Brake discs, checking wear (with built-in wear indicator) fig5
  Brake discs, checking wear (with built-in wear indicator)
  Brake discs, checking wear (without built-in wear indicator) fig1
  Brake discs, checking wear (without built-in wear indicator)
  Brake discs, replacing (with built-in wear indicator)
  Brake discs, replacing (without built-in wear indicator)
  Brake pressure, SE14, checking
  Brake system, air bleeding fig1
  Brake system, retardation, checking function
  Bucket positioner, SE35, checking
  Cab, installing
  Cab, removing
  Camshaft 1
  Camshaft and tappets, inspection
  Camshaft bearing, changing
  Camshaft bearings, checking
  Camshaft specs
  Charge air cooler, checking for leaks
  Checking function 1
  Checking function 2
  Checking function
  Checking speed with a frequency meter
  Cleanliness, brake and hydraulic systems
  Code key for diodes
  Codes used in wiring diagrams
  Component location 1
  Component location 2 fig 1
  Component location 2
  Component location 3 fig 1
  Component location 3
  Component location 4
  Component location 4-fig 1
  Component location 5 fig1
  Component location 5
  Component location 6 fig 1
  Component location 6
  Component location 7 fig 1
  Component location 7
  Component location 8 fig 1
  Component location 8
  Component location 9 fig 1
  Component location 9
  Component location 10 fi 1
  Component location 10
  Component location 11 fig 1
  Component location 11
  Component location 12 fig 1
  Component location 12
  Component location 13
  Component location 14 fig1
  Component location 14
  Component location 15 fig 1
  Component location 15
  Component location 16 fig 1
  Component location 16
  Component location 17 fig 1
  Component location 17
  Component location 18 fig 1
  Component location 18
  Component location 19
  Component location 19-1
  Component location 20 fig 1
  Component location 20
  Component location 21 fig 1
  Component location 21
  Component location 22 fig 1
  Component location 22
  Component location 23 fig 1
  Component location
  Compression test, warm engine
  conditioning∗
  Connecting rod, inspection
  Connecting rods
  Control valve fig 7
  Control valve fig1
  Control valve fig2
  Control valve fig3
  Control valve fig4.1
  Control valve fig4
  Control valve fig5
  Control valve fig6
  Control valve
  Contronic Service Display Unit
  Coolant pump for charge air cooler, reconditioning
  Coolant pump for intercooler, reconditioning fig 1
  Coolant pump for intercooler, reconditioning fig 2
  Coolant pump for intercooler, reconditioning fig 3
  Coolant pump for intercooler, reconditioning fig 4
  Coolant pump for intercooler, reconditioning fig 5
  Coolant pump for intercooler, reconditioning fig 6
  Coolant pump for intercooler, reconditioning fig 7
  Coolant pump for intercooler, reconditioning fig 8
  Coolant pump for intercooler, reconditioning fig 9
  Coolant pump for intercooler, reconditioning fig 10
  Coolant pump for intercooler, reconditioning
  Coolant pump for intercooler, removing and installing fig 1
  Coolant pump for intercooler, removing and installing fig 2
  Coolant pump for intercooler, removing and installing fig 3
  Coolant pump for intercooler, removing and installing
  Coolant pump, reconditioning
  Coolant pump, removing and installing fig 1
  Coolant pump, removing and installing fig 2
  Coolant pump, removing and installing fig 3
  Coolant pump, removing and installing fig 4
  Coolant pump, removing and installing fig5
  Coolant pump, removing and installing
  Copper sleeves for injectors, changing
  Crankshaft 2
  Crankshaft, checking
  Cylinder block specs
  Cylinder block, assessing cracks
  Cylinder block, checking level
  Cylinder block, grinding level
  Cylinder head, checking for leaks
  Cylinder head, dismantling
  Cylinder head, inspection
  Cylinder head, milling sealing grooves and flame edge grooves (TD61 and TD71 only)
  Cylinder head, surface grinding (TD61 and TD71 only)
  Cylinder head, surface grinding (using face plate and abrasive cloth)
  Cylinder head
  Cylinder liner seat, reconditioning
  Cylinder liner, checking and measuring wear
  Cylinder liner, fitting
  Cylinder liner, removal
  Cylinder liners 1
  Cylinder liners
  Delivery pipe
  Description 1
  Description brakes fig1
  Description brakes
  Description cooling
  Description cylinder head
  Description Engine
  Description fig2
  Description of function
  Description of operation, injection pump
  Description pump working hydraulics fig1
  Description pump working hydraulics
  Description, automatic belt tensioner
  Description, exhaust brake
  Description, feed pump
  Description, general
  Description, governor
  Description, injection advance mechanism (injection angle advance)
  Description, injection pump
  Description, overflow valve
  Description, pressure valve
  Description, pressure-dependent full-load stop (smoke limiter) and cold start device
  Description, thermostat
  Description
  Differential lock, adjusting
  Differential pressure, SE51, checking
  Discarded accumulators
  Drive axles, description
  Dual control fig 1
  Dual control
  Electric welding
  Electrical distribution box in cab
  Electrical distribution box
  Electrical system, air conditioning, description of function
  Engine speed, SE3, checking
  Engine temperature, SE1, checking
  Engine, assembly
  Engine, dissasembly
  Engine, installing fig 1
  Engine, installing fig 2
  Engine, installing
  Engine, removing fig 2
  Engine, removing fig 3
  Engine, removing fig 4
  Engine, removing fig 5
  Engine, removing fig1
  Engine, removing
  Explanations of wiring diagrams (lead and component marking) fig 1
  Explanations of wiring diagrams (lead and component marking)
  Feed pump, checking feed pressure
  Flywheel
  Foot brake pedal, adjusting angle and pedal free travel 1
  Foot brake pedal, adjusting angle and pedal free travel
  Foot brake valve (removed), reconditioning
  Foreword Engine
  Frame joint, replacing bearings
  Front axle, installing
  Front axle, removing
  Fuel level, SE17, checking
  Fuel system sepcs
  Fuel system, air bleeding
  Fuel tank, removing and installing fig 1
  Fuel tank, removing and installing fig 2
  Fuel tank, removing and installing fig 3
  Fuel tank, removing and installing fig 4
  Fuel tank, removing and installing
  Function fig1
  Function fig2
  Function fig3
  Function fig4
  Function s brakes
  Function test steering
  Gear selector valve, description
  Gear selector valve, description1
  General description of the control unit (ECU) fig 1
  General description of the control unit (ECU) fig 3
  General description of the control unit (ECU)
  General instructions engine
  Headlights, adjusting
  Hydraulic diagram fig1
  Hydraulic diagram, basic machine fig1
  Hydraulic diagram, basic machine
  Hydraulic diagram, lever steering (CDC) and secondary steering
  Hydraulic diagram, lever steering (CDC)∗ and secondary steering∗ fig1
  Hydraulic diagram, lever steering (CDC)∗ fig1
  Hydraulic diagram, secondary steering∗
  Hydraulic diagram
  Hydraulic diagrams, working hydraulics fig1
  Hydraulic diagrams, working hydraulics fig2
  Hydraulic diagrams, working hydraulics fig-3
  Hydraulic diagrams, working hydraulics
  Hydraulic system, description fig1
  Hydraulic system, description
  Idling speed, checking and adjusting fig 1
  Idling speed, checking and adjusting fig 2
  Idling speed, checking and adjusting
  Injection angle advance
  Injection pump drive, reconditioning
  Injection pump, changing
  Injection pump, checking and adjusting injection angle (using tool 998 7057)
  Injection pump, checking and adjusting injection angle (using tool 999 6848)
  Injection pump
  Injection timing, checking and adjusting 1
  Injection timing, checking and adjusting fig 2
  Injection timing, checking and adjusting fig 3
  Injection timing, checking and adjusting fig 4
  Injection timing, checking and adjusting fig 5
  Injection timing, checking and adjusting fig 6
  Injection timing, checking and adjusting fig1
  Injection timing, checking and adjusting
  Injection timing, checking and adjustingfig 7
  Injectors
  Instructions for factory reconditioned engines
  Lever steering, adjusting steering speed
  Lever steering, CDC1 fig1
  Lever steering, CDC1
  Lever steering, CDC2 fig 2
  Lever steering, CDC2
  Lever steering, checking and adjusting control valve
  Lifting arm, replacing bearings at lower bucket or attachment mounting
  Lifting cylinder, changing seals in machine
  Lifting cylinder, replacing bushings (removed)
  Lifting cylinder, replacing
  Lifting tilting cylinder, (principle diagram)
  Lifting-tilting cylinder, (principle diagram)
  Limp-Home operation fi3
  Limp-Home operation fi4
  Limp-Home operation fig1
  Limp-Home operation fig2
  Limp-Home operation fig5
  Limp-Home operation fig6
  Limp-Home operation, gear shifting fig1
  Limp-Home operation, gear shifting
  Limp-Home operation, monitoring fig1
  Limp-Home operation, monitoring
  Limp-Home operation, preheating fig1
  Limp-Home operation, preheating
  Limp-Home operation
  List of circuits
  Loud tone horn, seat with air suspension
  Loud tone horn∗, seat with air suspension fig 1
  Low engine speed (no injection angle advance)
  Lubrication system, TD61 and TD63
  Lubrication system, TD71 and TD73
  Magnetising, 100 A alternator f1
  Magnetising, 100 A alternator∗
  Main bearings and big-end bearings
  Manual release of parking brake
  Monitored functions
  Nitride hardened timing gears
  Oil cooler, checking for leaks
  Oil pump, reconditioning (double pump)
  Oil pump, reconditioning (single pump)
  Oil pump, removing and installing
  Oil pump
  Oil sump Specifications
  Oil valves, changing
  Oscillation damper
  Other electrical functions (controlled by the control unit)
  Parking brake (mechanically operated), checking and adjusting fig
  Parking brake (mechanically operated), checking and adjusting fig2
  Parking brake (mechanically operated), checking and adjusting
  Parking brake pressure, SE6, checking
  Parking brake, replacing discs
  Piston and connecting rod, assembly
  Piston and connecting rod, dismantling
  Piston rings, changing
  Piston rings
  Pistons
  Pressure back-up for servo circuit, accumulator checking
  Pressure in circuit, checking and adjusting fig
  Pressure in circuit, checking and adjusting fig2
  Pressure in circuit, checking and adjusting
  Pressure-reducing valves R1 and R2,
  Product identification plates
  Rear axle suspension, description
  Rear axle suspension, measuring axial and radial clearance fig 1
  Rear axle suspension, measuring axial and radial clearance
  Rear axle, installing
  Rear axle, removing
  Rear window, replacing
  Rear window, sealing
  Recommended lubricants
  Refrigerant in air conditioning
  Releasing the hydraulic oil pressure in the accumulator
  Removing propeller shafts
  Repairing hydraulic system
  Rocker arm mechanism, reconditioning 1
  Rocker arm mechanism, reconditioning
  Safety valve TB, checking opening pressure fig1
  Safety valve TB, checking opening pressure
  Safety when working with batteries
  Section 4 Power transmission
  Section 5 Brakes
  Servo pressure, checking and adjusting fig1
  Servo pressure, checking and adjusting fig2
  Servo pressure, checking and adjusting fig3
  Servo pressure, checking and adjusting
  Servo pressure, checking at spool in control valve fig1
  Servo pressure, checking at spool in control valve fig2
  Servo pressure, checking at spool in control valve
  Servo valve, description of function 1
  Servo valve, description of function 2
  Servo valve, description of function 3
  Servo valve, description of function
  Servo valve, description of function4
  Servo valve, operating controls, adjusting 1
  Servo valve, operating controls, adjusting fig2
  Servo valve, operating controls, adjusting fig3
  Servo valve, operating controls, adjusting fig4
  Servo valve, operating controls, adjusting
  Shock and anti-cavitation valve fig1
  Shock and anti-cavitation valve fig2
  Shock and anti-cavitation valve
  Shock valve, lifting function, checking and adjusting fig 4
  Shock valve, lifting function, checking and adjusting fig
  Shock valve, lifting function, checking and adjusting fig2
  Shock valve, lifting function, checking and adjusting fig3
  Shock valve, lifting function, checking and adjusting
  Shock valve, tilting function, checking and adjusting fig1
  Shock valve, tilting function, checking and adjusting fig2
  Shock valve, tilting function, checking and adjusting fig4
  Shock valve, tilting function, checking and adjusting fig5
  Shock valve, tilting function, checking and adjusting
  Single lever control, CDC, 4 gears
  Single lever control, gear shifting fig 1
  Single lever control, gear shifting
  Single lever control, servo hydraulics fig
  Single lever control, servo hydraulics
  Special instructions for working on the electrical system
  Specifications Engine
  Specifications lubrication
  Specifications, capacities (dm
  Specifications, capacities
  Specifications, general 1
  Specifications, general transmission
  Specifications, general
  Specifications, tightening torques
  Specifications, weights
  Stand-by pressure and working pressure, checking and adjusting fig1
  Stand-by pressure and working pressure, checking and adjusting fig2
  Stand-by pressure and working pressure, checking and adjusting fig3
  Stand-by pressure and working pressure, checking and adjusting fig4
  Stand-by pressure and working pressure, checking and adjusting fig5
  Stand-by pressure and working pressure, checking and adjusting
  Stand-by pressure and working pressure, checking and adjustingfig4
  Steering cylinder, description
  Steering cylinder, replacing
  Steering lever CU3, checking input output voltage
  Steering pressure, SE15, checking
  Steering pump, description fig1
  Steering pump, description fig2
  Steering pump, description
  Steering pump, reconditioning fig 3
  Steering pump, reconditioning fig2
  Steering pump, reconditioning fig5
  Steering pump, reconditioning (removed) fig 1
  Steering pump, reconditioning (removed) fig 7
  Steering pump, reconditioning (removed) fig 10
  Steering pump, reconditioning (removed) fig2
  Steering pump, reconditioning (removed) fig3
  Steering pump, reconditioning (removed) fig4
  Steering pump, reconditioning (removed) fig5
  Steering pump, reconditioning (removed) fig6
  Steering pump, reconditioning (removed) fig8
  Steering pump, reconditioning (removed) fig9
  Steering pump, reconditioning (removed) fig11
  Steering pump, reconditioning (removed) fig12
  Steering pump, reconditioning (removed) fig13
  Steering pump, reconditioning (removed)
  Steering pump, reconditioning fig 1
  Steering pump, reconditioning fig 4
  Steering valve, description
  Steering valve, reconditioning (removed)
  Stop lights, SE29, checking
  Stop solenoid, adjusting stroke fig 1
  Stop solenoid, adjusting stroke
  Stop solenoid, fault-tracing tips
  Stop solenoid
  Symbol diagram HT131, L90C fig1
  Symbol diagram HT131, L90C
  Symbol diagram HT205, L120C fig 1
  Symbol diagram HT205, L120C
  The axial clearance of the rear axle bridge, adjusting
  There are three valves in the lubrication system
  Thermostat, checking operation
  Thermostat
  Tilting cylinder, changing seals in machine
  Tilting cylinder, replacing bearings (removed)
  Tilting cylinder, replacing
  Time Guide
  Towing
  Transmission disengagement, SE2, checking
  Transmission oil temperature, SE11, checking
  Transmission, checking oil pressure fi3
  Transmission, checking oil pressure fig 6
  Transmission, checking oil pressure fig1
  Transmission, checking oil pressure fig4
  Transmission, checking oil pressure fig5
  Transmission, checking oil pressure
  Transmission, description
  Transmission, installing
  Transmission, removing
  Transporting wheel loader on another vehicle
  Turbo Description
  Turbocharger, changing
  Turbocharger, checking radial and axle clearance
  Turbocharger, reconditioning
  Units connected to the control unit
  Valve guides, changing
  Valve seat, changing
  Valve seat, machining
  Valve stem and valve guide, inspection
  Valves and valve seats
  Valves, adjusting fig 1
  Valves, adjusting fig 3
  Valves, adjusting
  Valves
  V-belt replacement
  VOLVO BM standard tightening torques
  Volvo standard tightening torques
  Wear ring (differential carrier assembly), replacing
  Windscreen side pane, replacing and sealing
  Windscreen, replacing and sealing
  Windscreen, sealing
  Wiring diagram, climate control system and air conditioning
  Working hydraulics, description
  Working pressure, checking and adjusting fig
  Working pressure, checking and adjusting fig2
  Working pressure, checking and adjusting fig3
  Working pressure, checking and adjusting

Service Bulletins

• AC compressor, fill with oil
  Action for reducing risk of fire
  Action to be taken in case of abnormal lubricating oil consumption
  Air-suspended operator seat, ISRI
  Alternative lubricants for axles with wet brakes
  Amendments in Service Manual Engine, D10B; Drive Axle, AWB 40B and Drive Axle, AWB 41AWB 50
  Approved silencers
  Automatic greasing systems of foreign manufacture
  Automatic transmission lubricants
  Battery and alternator test procedure
  Better front visibility on L90C
  Biodegradable hydraulic fluids
  Bracket for coolant pump
  Brake return spring moved
  Cleaning of the machine
  Coding ECU (Electronic Control Unit)
  Coolant pump for engine intercooler
  Detecting leaks with inspection lamp
  Diesel test standards 1
  Diesel test standards
  Discontinued recommendation for usage of anti-corrosion agent in cooling system
  ECU, functional check
  Electrically heated operator seat, service solution
  Fluid levels
  Fork arms, information warranty matters, altered procedures
  Fuel sampling, method
  Greasing of hydraulic pump drive shaft
  Improved securement for cab filter primary filter
  Instructions for crack in lifting frame
  Instructions for shielded metal arc welding
  Limitation, TP-linkage
  Lock cylinder for attachment bracket
  New control valve
  New propeller shafts
  New rotator, stand 90897
  New starter switch
  New warranty routines for Bosch diesel equipment
  Non – VCE buckets and attachments
  Oil analyses
  Oil sampling, method
  Oils for Volvos wheel loaders equipped with AWB axles (Axle Wet Brakes)
  Production development list for Volvo BM transmissions
  Protection against unauthorised tampering with injection pumps
  Quality of illustrations in technical reports
  Raising and supporting machines (up to and including the E models)
  Rear axle mounting
  Recommendations for Oil Sampling Intervals
  Repair instructions for attachments
  Replacement of rubber collar on expansion tank
  Replacing operator seat shock absorber
  Reporting of product misuse & near-miss report
  Reports
  Seals
  Secondary steering Introduction of non-return valve
  Service solution for GDF-link on L90C
  Service solution for modifying the boom suspension system
  Software in E-ECU for engines supplied as spare part
  Stay between entry steps and rear frame
  Transporting a wheel loader on another vehicle
  Tyres, various types
  Ventilation servo casing
  Water separator improvement

Special tool catalog

• General
  Index
  Hooks
  1. Enviroment and Safety equipment
  2. Measuring equipment
  3. Tightening and Loosening tools
  4. Lifting equipment
  5. Pullers and Pressing equipment
  6. Drifts
  7. Guide pins and Guide sleeves
  8. Pliers
  9. Fixtures
  10. Tech Tool
  11. Spare parts

Time Guide Currrent generation
Time Guide Old generation
Time Guide Previous generation

Other Products