Volvo BM L90 Wheel Loader Service Repair Manual PDF

Volvo BM L90 Wheel Loader Service Repair Manual PDF

Size: 27.19 MB
Language: English
Make: Volvo
Machine: Wheel Loader
Document: Service Repair Manual
Model: Volvo BM L90
Page: 1313 Pages

Detail Contents:
1 VOLVO AND MICHIGAN BM L90
6-wheel drive, basic setting
6-wheel drive, reconditioning
Action to be taken in case of abnormal lubricating oil consumption
Adapters for measuring hydraulic pressure
Air conditioning AC, basic principles
Air conditioning unit, components
Air conditioning unit, operation
Air conditioning
Amendments in Service Manual Engine, D10B; Drive Axle, AWB 40B and Drive Axle, AWB 41
Attachment bracket
Axles, specifications
Bearing cover, reconditioning
Biodegradable hydraulic fluids
Bracket for coolant pump
Brake caliper, reconditioning
Brake piston and wear indicator AHW71L-AHW71N, basic setting
Camshaft 1
Camshaft and tappets, inspection
Camshaft bearing, changing
Camshaft bearings, checking
Camshaft specs
Cdc
Changes in transmission housing HT130 and 131
Charge air cooler, checking for leaks
Checking and adjusting end float, HT 130
Checking pressure, general
Classification of oils
Clutch reconditioning of 1st – 2nd Gear
Clutch reconditioning of 3rd – 4th Gear 1
Clutch reconditioning of 3rd – 4th Gear
Clutch reconditioning of Forward- Reverse 1
Clutch reconditioning of Forward- Reverse
Clutch shaft, sectional view
Compression test, warm engine
Compressor, changing (special instructions)
Compressor, changing magnetic clutch
Compressor, changing pulley bearing (removed)
Compressor, changing shaft seal
Compressor, changing valve plate
Connecting rod, inspection
Connecting rods
Converting R12 to R134a
Coolant pump for charge air cooler, reconditioning
Coolant pump, reconditioning
Copper sleeves for injectors, changing
Crankshaft 2
Crankshaft, checking
Cylinder block specs
Cylinder block, assessing cracks
Cylinder block, checking level
CYLINDER BLOCK, ENGINE TD61
Cylinder block, grinding level
Cylinder head, checking for leaks
Cylinder head, dismantling
Cylinder head, inspection
Cylinder head, milling sealing grooves and flame edge grooves (TD61 and TD71 only)
Cylinder head, surface grinding (TD61 and TD71 only)
Cylinder head, surface grinding (using face plate and abrasive cloth)
Cylinder head
Cylinder liner seat, reconditioning
Cylinder liner, checking and measuring wear
Cylinder liner, fitting
Cylinder liner, removal
Cylinder liners 1
Cylinder liners
Damping valve, reconditioning, HT 130
Delivery pipe
Description cooling
Description cylinder head
Description engine
Description of operation, injection pump
Description, automatic belt tensioner
Description, exhaust brake
Description, feed pump
Description, governor
Description, injection advance mechanism (injection angle advance)
Description, injection pump
Description, overflow valve
Description, pressure valve
Description, pressure-dependent full-load stop (smoke limiter) and cold start device
Description, thermostat
Diesel fuels – quality and function
Diesel test standards
Differential, mounting 1
Differential, mounting
Differential, reconditioning 1
Differential, reconditioning
Drawings of E-tools that can be made in your own workshop
Dropbox HT 130
Dropbox HT 131
E tools, HT 130
Electronic control unit
Engine heather
Engine turbo protection when transporting wheel loaders
Engine, assembly
Engine, dissasembly
Equipment maintenance, changing oil in station
Fan
Final drive AH64J, AH64L, AHW71L, AHW71N, AHW71O, AHW71Q, reconditioning
Final drive AH64K, AHW71M, AHW71P, reconditioning
Final drive, 1st bogie axle, cut-away view
Final drive, front axle and 2nd bogie axle, cut-away view
Final drive, mounting
Fitting of edge saver on buckets
Fluid levels
Flywheel
Foreword Engine
Front three-hole link in loader linkage
Fuel system sepcs
Gear selector valve, reconditioning, HT 130
General instructions engine
General, HT 130
Heating unit, operation
Hoses and connections
HT 130
Hub end AH64J-AH64L, reconditioning 1
Hub end AH64J-AH64L, reconditioning
Hub end AHW71L-AHW71N, cut-away view
Hub end AHW71L-AHW71N, reconditioning
Hub end AHW71O-AHW71Q, cut-away view
Hub end AHW71O-AHW71Q, reconditioning
Hub reduction AH64J-AH64L, reconditioning
Hub reduction AHW71L-AHW71Q, reconditioning
Inductive sensors
Information about new publications
Information on Bio-diesel fuel (RME-fuel)
Injection angle advance
Injection pump drive, reconditioning
Injection pump, changing
Injection pump, checking and adjusting injection angle (using tool 998 7057)
Injection pump, checking and adjusting injection angle (using tool 999 6848)
Injection pump
Injectors
Instructions for factory reconditioned engines
Intermediate shaft, changing bearings and gears, HT 130
Intermediate shaft, reconditioning
Leak detection
Loud tone horn
Low engine speed (no injection angle advance)
Lubrication system, TD61 and TD63
Lubrication system, TD71 and TD73
Machine data
Main bearings and big-end bearings
Marking pattern, pinion – crown wheel
Modified rear axle suspension
Modified way of attaching radio CR-502
Multi-pin breaker box
New alternator anchorage
New linkage in operator seat
New pressure sensor for brake lights and comfort spring suspension
New propeller shafts
New stop shaft on Bosch injection pump with RQV – governor
New tool for programming the automatic greasing system TWIN
Nitride hardened timing gears
Oil cooler, checking for leaks
Oil dipstick, HT131
Oil pump, reconditioning (double pump)
Oil pump, reconditioning (single pump)
Oil pump, reconditioning, HT 130
Oil pump
Oil sump Specifications
Oil valves, changing
Oils and seals AHW71L-AHW71N
Oils and seals AHW71O-AHW71Q
Oils for Volvo wheel loaders equipped with AWB axles (Axle Wet Brakes)
Oscillation damper
Output shaft 6-wheel drive, reconditioning
Pinion, calculation of axial position
Pinion, mounting
Pinion, reconditioning
Piston and connecting rod, assembly
Piston and connecting rod, dismantling
Piston rings, changing
Piston rings
Pistons
Power divider, assembling
Power divider, mounting
Power divider, reconditioning
Power take off, reconditioning, HT 130
Product plates on HT Transmissions
Production development list for Volvo BM transmissions
Raising and supporting machines (up to and including the E models)
Rear axle suspension
Receiver drier, changing
Reconditioning transmission
Reconditioning, HT 130
Recovering reclaiming refrigerant R134a using recovery unit FRS-10 GS
Recycling refrigerant R134a with station 981 2443
Refrigerant, charging
Refrigerant, discharging
Repair kit, part no
Replacing operator seat shock absorber
Rocker arm mechanism, reconditioning 1
Rocker arm mechanism, reconditioning
Securing pipe in transmission housing, HT 130
Software in E-ECU for engines supplied as spare part
Specifications Engine
Specifications lubrication
Specifications, HT 130
Standard tightening torques
Starter switch
Technical data, station 981 2443
Technical data, station 981 2512
There are three valves in the lubrication system
Thermostat, checking operation
Thermostat
Tightening torques, HT 130
Tools for removing cable terminals
Torque converter, reconditioning (Fichtel & Sachs)
Torque converter, reconditioning (Twin Disc)
Transmission HT131
Transmission, assembling
Transmissions 130
Transmissions 131–132
Transverse differential lock, reconditioning
Transverse differential, adjusting
Troque converter and lubricating oil valve, reconditioning
Turbo Description
Turbocharger, changing
Turbocharger, checking radial and axle clearance
Turbocharger, reconditioning
Vacuum pump 981 2445
Valve guides, changing
Valve seat, changing
Valve seat, machining
Valve stem and valve guide, inspection
Valves and valve seats
Valves
V-belt û replacement
Ventilation servo casing
VOLVO BM standard tightening torques
Volvo standard tightening torques
Water separator improvement
Wear indicator AHW71O-AHW71Q, adjusting
Wear sleeves for front and rear crankshaft seals
Weight (without oil), approx, HT 130
Wheel hub AH64J-AH64L, reconditioning
Wheel hub AHW71L-AHW71N, reconditioning
Wheel hub AHW71O-AHW71Q, reconditioning
Work light

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