Volvo BM L180 Wheel Loader Service Repair Manual PDF

Size: 50.55 MB
Language: English
Make: Volvo
Machine: Wheel Loader
Document: Service Repair Manual, Electrical Wiring Diagram, Hydraulic Diagram
Model: Volvo BM L180

US $50
Categories: Manual,Heavy Equipment
Brands: Volvo

Description

Volvo BM L180 Wheel Loader Service Repair Manual PDF

Size: 50.55 MB
Language: English
Make: Volvo
Machine: Wheel Loader
Document: Service Repair Manual, Electrical Wiring Diagram, Hydraulic Diagram
Model: Volvo BM L180
Page: 4275 Pages

Detail Contents:
1 Volvo BM L180
Description

  • AC safety L150 up to and incl. ser. no. 1328
    Adjusting axial clearance, rear axle mounting
    Air conditioning, performance test (R12 and R134a)
    APS (Automatic Power Shift)
    Attachment unlocking locking with Separate attachment locking
    Bleeding fuel system
    Boom kick-out and bucket positioner, adjusting
    Boom kick-out, bucket positioner and floating position
    Changing bushing in axle mounting L150 w.e.fr. se. no. 1234 and L180
    Charging batteries
    Charging of batteries
    Checking and adjusting shock valve, lifting cylinder piston end
    Checking and adjusting shock valve, tilting function
    Checking function, engine
    Checking opening pressure, back-up valve
    Cleanliness when working on brake and hydraulic systems
    Control valve functions
    Contronic Display Unit
    Contronic System
    Description
    Description1
    Description2
    Description3
    Description4
    Description5
    Description6
    Description7
    Description8
    Description9
    Detent function floating position and floating position
    Detent function lifting boom kick-out (SW18)
    Differential carrier assembly EV85, L150 up to and incl. se. no. 1233 Figure 1
    Differential carrier assembly EV85, L150 up to and incl. se. no. 1233
    Differential carrier assembly, AWB40, (L150 w.e.fr. se. no. 1234 and L180) Figure 1
    Differential carrier assembly, AWB40, (L150 w.e.fr. se. no. 1234 and L180)
    Differential carrier assembly, Changing L150 w.e.fr. se. no. 1234 and L180 (AWB40)
    Downshifting switch, engine braking
    Dual control, gear shifting forward – reverse
    Electric welding
    Electrical distribution box in cab
    Electrical distribution box
    Electrical system
    Electrical system1
    Emergency operation, electrical
    Engine power reduction when changing travelling direction
    Engine, L150
    Engine, L180
    Fitting rear axle
    Front rear axle bridge, L150 up to and incl. se. no. 1233
    Front rear axle bridge, L150 w.e.fr. se. no. 1234 and L180
    Function
    Functions not included in the central warning
    Gear selector valve Transmission
    Gear selector valve
    Gear shifting, signal to the ECU from the selector control
    Hub reduction, Changing seal, One side L150 up to and incl. se. no. 1233 (with drive axles AH65 and 70)
    Hydraulic diagram, L150 basic machine
    Hydraulic diagram, L150
    Hydraulic diagram, L150-1
    Hydraulic diagram, L180 basic machine
    Hydraulic diagram, L180
    Hydraulic diagram, L180-1
    Hydraulic diagram, steering system, lever steering Figure 1
    Hydraulic diagram, steering system, lever steering
    Hydraulic diagram, steering system, secondary steering Figure 1
    Hydraulic diagram, steering system, secondary steering
    Hydraulic pump
    Injection system, low-emission engine
    Instruments and controls Figure 1
    Instruments and controls
    Intercooler
    Lever steering, adjusting steering speed
    Lifting arm, changing bearings at lower bucket or attachment bracket pivoting points
    Lifting cylinder (removed), changing bushings
    Lifting cylinder, changing seals in machine
    Lifting cylinder, changing
    Lifting cylinder
    Lifting frame
    Loader l150
    Manual release of parking brake
    Measuring axial and radial clearance, rear axle mounting
    Monitored functions
    Monitoring transmission filter
    Operating with ECU disconnected
    Other electrical functions
    Parking brake Wiring diagram
    Parking brake
    Planetary gear, AH70N, (L150 up to and incl. se. no. 1233) Figure 1
    Planetary gear, AH70N, (L150 up to and incl. se. no. 1233)
    Planetary gear, AWB40, (L150 w.e.fr. se. no. 1234 up to and incl. 1595 and L180 up to and incl. se. no. 1327) Figure 1
    Planetary gear, AWB40, (L150 w.e.fr. se. no. 1234 up to and incl. 1595 and L180 up to and incl. se. no. 1327)
    Planetary gear, AWB40, Figure 1
    Planetary gear, AWB40,
    Product Identification Plates L150
    Product Identification Plates L180
    Reconditioning variable piston pump L180
    Reconditioning variable piston pump, L150
    Refrigerants, R134a
    Removing rear axle
    Repairing hydraulic system
    Safety valve on receiver drier
    Separate attachment locking
    Service brakes
    Servo system
    Shift valve
    Shock and anti-cavitation functions
    Shock valves in valve block, checking
    Special instructions when working on the electrical system
    Starting engine Figure 1
    Starting engine
    Starting low-emission engine
    Steering lever, checking output voltage
    Steering valve
    Stop solenoid, fitting
    Stop solenoid
    Tightening torques
    Tilting cylinder (removed), changing bearings
    Tilting cylinder, changing seals in machine
    Tilting cylinder, changing
    Tilting cylinder
    Towing
    Transmission HT210, HT220 Figure 1
    Transmission HT210, HT220
    Transmission, Checking oil pressure
    Transmission, Fault tracing
    Transmission, Removing and fitting
    Units (functions) connected to the control unit
    Working pressure and stand-by pressure, checking and adjusting

Diagrams

  • Code key for connectors (connected to the circuit board)
    Code key for connectors (others)
    Code key for diodes
    Codes using in wiring diagrams
    Explanations to wiring diagrams (Lead- and component marking) Figure 1
    Explanations to wiring diagrams (Lead- and component marking)
    List of Cicuits
    Wiring diagram, circuit 1-1 — 1-10
    Wiring diagram, circuit 2-1 — 2-10
    Wiring diagram, circuit 3-1 — 3-10
    Wiring diagram, circuit 4-1 — 4-10
    Wiring diagram, circuit 5-1 — 5-10
    Wiring diagram, circuit 6-1 — 6-10
    Wiring diagram, circuit 7-1 — 7-9
    Wiring diagram, circuit 8-1 — 8-10
    Wiring diagram, circuit 9-1 — 9-7
    Wiring diagram, circuit 10-1 — 10-8
    Wiring diagram, circuit 11-1 — 11-7
    Wiring diagram, circuit 12-1 — 12-9
    Wiring diagram, circuit 13-1 — 13-10
    Wiring diagram, circuit 13-1 — 13-10-1
    Wiring diagram, circuit 14-1 — 14-7
    Wiring diagram, circuit 15-1 — 15-5
    Wiring diagram, circuit 16-1 — 16-8
    Wiring diagram, circuit 17-1 — 17-7
    Wiring diagram, circuit 18-1 — 18-7
    Wiring diagram, circuit 19-1 — 19-7
    Wiring diagram, circuit 20-1 — 20-7
    Wiring diagram, circuit 20-1 — 20-10
    Wiring diagram, circuit 21-1 — 21-10
    Wiring diagram, circuit 22-1 — 22-9

Installation Instruction

  • Air Conditioning
    Care Track
    CDC
    Cleaner
    Cleaner1
    Engine Heater
    Hip Belt
    Installation Kit for Operators Seat
    Installation Kit for Operators Seat1
    Kit for fitting the radio
    Protecting Grating
    Rotating Beacon
    Sun Blind
    Windshiled Washer
    Work Light
    Work Light1

Repair

  • Accumulator, boom suspension system
    Accumulator, changing seals
    Accumulator, Checking (Removed)
    Accumulator, checking and adjusting
    Adjusting differential lock
    Bake discs, Checking wear L150 w.e.fr. ser. no. 1234 (with drive axles AWB40) and L180
    Bleeding brake system
    Brake discs, Changing L150 up to and incl. ser. no. 1233 (with drive axles AH65 and 70)
    Brake discs, Changing L150 w.e.fr. ser. no. 1234 (with drive axles AWB40) and L180
    Brake pedal, Adjusting pedal angle
    Brake piston, Changing seals L150 w.e.fr. ser. no. 1234 (with drive axles AWB40) and L180
    Brake system, Checking and adjusting pressure in circuit
    Brake system, Checking and adjusting, Unloading pressure
    Changing crankshaft front oil seal
    Changing fuel tank
    Changing or repairing hydraulic pumps
    Checking and adjusting idling speed
    Checking and adjusting injection timing
    Checking closing pressure, pressure-reducing valves R1 and R2
    Checking function, Brake system
    Checking stalling speed
    E-tools
    Fitting engine
    Frame joint, changing bearings and pins
    Headlamps, adjusting
    Hydraulic diagram, brake system,
    Hydraulic diagram, brake system,1
    Hydraulic diagram, brake system,2
    Oil pump, (pump 2) checking and adjusting working pressure
    Oil pump, checking and adjusting working pressure
    Oil sump gasket, changing including cleaning oil strainer
    Reconditioning hydraulic oil pump
    Removing engine
    Safety valve tb, checking opening pressure
    Servo pressure, checking and adjusting
    Servo pressure, checking at spool in control valve
    Servo valve, adjusting controls
    Speed, checking with frequency meter
    Time Guide

Safety

  • A few simple rules for batteries
    A few simple rules of safety
    A few simple rules when inflating tyres
    A few simple rules when servicing
    Charging batteries
    Danger in connection with polymer materials
    Measures to preveent fire
    Refrigerant in air-conditioning units
    Safety concerns everybody!
    Service position
    Starting with booster batteries

Service Bulletins

  • AC compressor, fill with oil
    Action for reducing risk of fire
    Action to be taken in case of abnormal lubricating oil consumption
    Alternative lubricants for axles with wet brakes
    Amendments in Service Manual Engine, D10B; Drive Axle, AWB 40B and Drive Axle, AWB 41 AWB 50
    Automatic greasing systems of foreign manufacture
    Automatic transmission lubricants
    Battery and alternator test procedure
    Biodegradable hydraulic fluids
    Brake return spring moved
    Change of tightening torque for engine lubricating oil filters
    Cleaning of the machine
    Coding ECU (Electronic Control Unit)
    DEF AdBlue AUS32 sampling, method
    Detecting leaks with inspection lamp
    Diesel test standards
    Diesel test standards1
    Discontinued recommendation for usage of anti-corrosion agent in cooling system
    ECU, functional check
    Fluid levels
    Fork arms, information warranty matters, altered procedures
    Fuel sampling, method
    Greasing of hydraulic pump drive shaft
    Instructions for crack in lifting frame
    Instructions for shielded metal arc welding
    New alternator
    New propeller shafts
    New TechTool VCADS Pro interface
    New warranty routines for Bosch diesel equipment
    Non – VCE buckets and attachments
    Oil analyses
    Oil sampling, method
    Oils for Volvos wheel loaders equipped with AWB axles (Axle Wet Brakes)
    Portable refillable O-ring kits
    Production development list for Volvo BM transmissions
    PTO- shafts for HT200- and HT300- series
    Quality of illustrations in technical reports
    Raising and supporting machines (up to and including the E models)
    Rear axle mounting
    Recommendations for Oil Sampling Intervals
    Recovering reclaiming refrigerant R134a using recovery unit FRS-10 GS
    Repair instructions for attachments
    Replacement of rubber collar on expansion tank
    Replacing operator seat shock absorber
    Reporting of product misuse & near-miss report
    Reports
    Seals
    Software in E-ECU for engines supplied as spare part
    Transporting a wheel loader on another vehicle
    Tyres, various types
    Ventilation servo casing
    Volvo Product incident accident report & Interview Form
    Water separator improvement

Special Tools, Misc

  • Special tool catalog
    Time Guide Current generation
    Time Guide Old generation
    Time Guide Previous generation

Specifications

  • Air cleaner
    Air conditioning (AC)
    Alternator with governor
    Axles (L150 up to and incl. ser.no. 1233)
    Battery
    Boom suspension system, boom suspension system for wheel loaders
    Boom suspension system, checking function
    Bulbs
    Capacities
    Cold-starting device (optional equipment)
    Cooling system Specifications L150
    Cooling system Specifications L180
    Drive axles Specifications L180
    Drive axles, up to and incl. ser. no. 1233
    Feed pump Specifications L150
    Feed pump Specifications L180
    Fuse
    Hydraulic diagram, complete Figure 1
    Hydraulic diagram, complete
    Hydraulic diagram, Specifications L150
    Hydraulic diagram, Specifications L180
    Hydraulic diagram, steering system, basic machine Figure 1
    Hydraulic diagram, steering system, basic machine
    Hydraulic diagram, Tightening torques
    Hydraulic oil pump (in common with servo system) Specifications L150
    Hydraulic oil pump (in common with servo system) Specifications L180
    Hydraulic system Specifications L150
    Hydraulic system Specifications L180
    Injection pump Specifications L150
    Injection pump Specifications L180
    Injectors Specifications L150
    Injectors Specifications L180
    Intercooler
    Parking brake Specifications L150
    Parking brake, w.e.fr. ser. no. 1262 electrically operated Specifications L180
    Releasing the hydraulic oil pressure in the accumulators
    Servo pump Specifications L150
    Servo pump Specifications L180
    Specifications L150
    Specifications L180
    Specifications, boom suspension system
    Starter motor L150
    System voltage
    Tightening torques Cab
    Tightening torques Trasmission
    Transmission Specifications L150
    Transmission Specifications L180
    Turbocharger Specifications L150
    Turbocharger Specifications L180
    Valve block, boom suspension system
    Volvo BM standard tightening torques
    Weights (approx.)

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