Volvo BM L160 Wheel Loader Parts and Service Manual PDF

Volvo BM L160 Wheel Loader Parts and Service Manual PDF

Size: 68.32 MB
Language: English
Make: Volvo
Machine: Wheel Loader
Document: Parts Catalog, Service Bulletins
Model: Volvo BM L160
Page: 5567 Pages

Detail Contents:
1 Volvo BM L160
Air Conditioning

• 4-5 HYD Function
  AC
  Air conditioning AC, basic principles
  Air conditioning unit, components
  Air conditioning unit, general
  Air conditioning unit, operation
  Attachment bracket
  BSS
  Checking pressure, general
  Compressor, changing (special instructions)
  Compressor, changing magnetic clutch
  Compressor, changing pulley bearing (removed)
  Compressor, changing shaft seal
  Compressor, changing valve plate
  Converting R12 to R134a
  Equipment maintenance, changing oil in station
  E-tools
  Fan
  General
  Handling of non-condensable gases
  Heating unit, operation
  Hoses and connections
  Leak detector 951 1207, new model
  Leak detector 951 1207
  Receiver drier, changing
  Recycling refrigerant R134a with station 981 2443
  Refrigerant, charging
  Refrigerant, discharging
  Repair instructions
  Scale 981 2444
  Scales 9812513
  Special tools and other equipment
  Specifications
  Technical data, leak detector 951 1207, new model
  Technical data, leak detector 951 1207
  Technical data, scale 981 2444
  Technical data, station 981 2443
  Technical data, station 981 2512
  Technical data, vacuum pump 981 2445
  Vacuum pump 981 2445

Engine

• Big-end bearing shells, changing
  Biodegradable hydraulic fluids
  Camshaft bearings, changing
  Camshaft, changing
  Classification of oils
  Compression test
  Coolant pump, reconditioning
  Copper sleeve for injector, changing
  Cranckshaft Specs
  Crank motion
  Crankshaft seal, front, changing
  Crankshaft seal, rear, changing
  Crankshaft, changing
  Crankshaft, checking
  Crankshaft, reconditioning
  Cylinder bore, measuring
  Cylinder head, face grinding
  Cylinder head, pressure testing
  Cylinder heads and valve mechanism
  Cylinder liner seat, milling
  Cylinder liners and pistons, changing
  Description TD102
  Diesel fuels – quality and function
  Engine transmission camshaft specs
  E-tools, TD102
  Flywheel ring gear (for starter motor), changing.
  Foreword
  Fuel feed pressure, checking
  Fuel system descr
  Fuel system, bleeding of air
  General instructions, TD 102
  Information on Bio-diesel fuel (RME-fuel)
  Injection advance angle, checking and adjusting
  Injection pump, fitting
  Injection pump, removing
  Injection Specifications, TD102
  Intercooler – induction manifold, tightened in two
  Intercooler
  Lubrication general
  Main bearing shells, changing
  Oil pump desc
  Oil pump line Specifications, TD102
  Oil pump, changing
  Oil pump, reconditioning
  Oils for Volvos wheel loaders equipped with AWB axles (Axle Wet Brakes)
  Piston rings, changing
  Pistons and piston rings
  Raising and supporting machines (up to and including the E models)
  Relief valve, changing
  Rocker mechanism, reconditioning
  Specifications TD102
  Specifications, TD102 1
  Specifications, TD102 2
  Specifications, TD102
  Thermostat, changing
  Thermostat
  Timing gears, changing
  Timing gears
  Turbo specs
  Turbocharger, changing
  Turbocharger, checking end float
  Turbocharger, checking running clearance
  Turbocharger, checking
  Turbocharger, reconditioning
  Valve grinding and decarbonizing
  Valve guides, changing
  Valve mechanism Specifications, TD102
  Valve seat inserts, changing
  Volvo standard tightening torques

Parts BM L160

• Brake
  Electrical, Warning, Information, Instrument
  Engine with mounting and equipment
  Frame, springs, damping
  Hydraulic, digging, handling, grading equipment
  Machinery house, cab, exterior trim parts
  Power transmission
  Steering

Service Bulletins 1

• AC compressor, fill with oil
  Action to be taken in case of abnormal lubricating oil consumption
  Alternative lubricants for axles with wet brakes
  Amendments in Service Manual Engine
  Automatic greasing systems of foreign manufacture
  Automatic transmission lubricants
  Battery and alternator test procedure
  Cleaning of the machine
  DEF AdBlue AUS32 sampling, method
  Detecting leaks with inspection lamp
  Discontinued recommendation for usage of anti-corrosion agent in cooling system
  ECU, functional check
  Fork arms, information warranty matters, altered procedures
  Fuel sampling, method
  Greasing of hydraulic pump drive shaft
  Instructions for crack in lifting frame
  Instructions for shielded metal arc welding
  New TechTool VCADS Pro interface
  Oil sampling, method
  Portable refillable O-ring kits
  Quality of illustrations in technical reports
  Raising and supporting machines (up to and including the E models)
  Recommendations for Oil Sampling Intervals
  Repair instructions for attachments
  Reporting of product misuse & near-miss report
  Reports
  Seals
  Tyres, various types
  Volvo Product incident accident report & Interview Form
  Water separator improvement

Service Bulletins 2

• Action to be taken in case of abnormal lubricating oil consumption
  Attachment lights
  Automatic gear shifter
  CDC
  Conversion kits for air-conditioning installations
  Correction
  Detecting leaks with inspection lamp
  Double control barke
  E-2017
  Engine injection system malfunction
  Fitting of edge saver on buckets
  Inductive sensors
  Modified way of attaching radio CR-502
  New linkage in operator seat
  New stop shaft on Bosch injection pump with RQV – governor
  Product plates on HT Transmissions
  Production development list for Volvo BM transmissions
  PTO- shafts for HT200- and HT300- series
  Rear axle suspension
  REAR CRANKSHAFT SEAL
  Recovering reclaiming refrigerant R134a using recovery unit FRS-10 GS
  Replacing operator seat shock absorber
  Shift valve, checking
  Software in E-ECU for engines supplied as spare part
  Ventilation servo casing
  Water separator improvement
  Wear sleeves for front and rear crankshaft seals

Special tools and misc

• 41 RM Compaction ABG Time Guide
  GRD G700B LabourTimeGuide
  RM Compaction Time guide
  RM Paving Systems ABG Time Guide
  Special Recommendation Tools Wheel Loaders
  Special tool catalog
  Time Guide Current generation
  Time Guide Old generation
  Time Guide Previous generation

Transmission HT200 HT201

• Clutch shaft reverse – second HT201
  Clutch shaft third – fourth HT201
  Clutch shaft, forward – first HT201
  Clutch shaft, forward – first, HT200
  Clutch shaft, reverse – second, HT200
  Clutch shaft, third – fourth, HT200 1
  Clutch shaft, third – fourth, HT200, HT 200
  Damping valve, reconditioning
  Description
  E-tools
  Forward and first clutches,
  Gear selector valve, reconditioning
  General
  Lubricating oil valve, reconditioning
  Oil pump and turbine shaft bearing, reconditioning
  Power take-off, reconditioning
  Reverse and second clutches,
  Specifications 1
  Specifications
  Third and fourth clutches,
  Tightening torques
  Torque converter, rebuilding
  Torque converter, reconditioning
  Torque converter
  Transmission HT 200
  Transmission, assembling
  Transmission, dismantling
  VOLVO BM standard tightening torques
  Weights

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