Volvo BM L150C Wheel Loader Service Repair Manual PDF

Volvo BM L150C Wheel Loader Service Repair Manual PDF

Size: 45.75 MB
Language: English
Make: Volvo
Machine: Wheel Loader
Document: Service Repair Manual, Wiring Diagram
Model: Volvo BM L150C
Page: 2295 Pages

Detail Contents:
1 L150C
Description

• APS (Automatic Power Shift)
  Bleeding fuel system
  Charging batteries
  Charging of batteries
  Checking function, engine
  Cleanliness when working on brake and hydraulic systems
  Contronic Display Unit
  Contronic System
  Description Engine
  Description
  Downshifting switch, engine braking
  Dual control, gear shifting forward – reverse
  Electric welding
  Electrical distribution box in cab
  Electrical distribution box
  Emergency operation, electrical
  Engine power reduction when changing travelling direction
  Engine, L150
  Functions not included in the central warning
  Gear selector valve Transmission
  Gear selector valve
  Gear shifting, signal to the ECU from the selector control
  Injection system, low-emission engine
  Instruments and controls
  Intercooler
  Manual release of parking brake
  Monitored functions
  Monitoring transmission filter
  Operating with ECU disconnected
  Other electrical functions
  Power transmission, principle diagram
  Product Identification Plates L150
  Repairing hydraulic system
  Special instructions when working on the electrical system
  Starting engine
  Starting low-emission engine
  Stop solenoid, fitting
  Stop solenoid
  Towing
  Transmission HT210 HT220
  Transmission, Checking oil pressure
  Transmission, Fault tracing
  Units (functions) connected to the control unit

Diagrams

• Boom kick-out, bucket positioner and floating position
  Code key for connectors (connected to the circuit board)
  Code key for connectors (others)
  Code key for diodes
  Codes using in wiring diagrams
  Explanations to wiring diagrams (Lead- and component marking)
  Hydraulic diagram, L150 1
  Hydraulic diagram, L150 basic machine
  Hydraulic diagram, L150
  Hydraulic diagram, L180 1
  Hydraulic diagram, L180 basic machine 1
  Hydraulic diagram, L180
  Hydraulic pump
  List of Cicuits
  Separate attachment locking
  Servo system
  Shock and anti-cavitation functions
  Wiring diagram, circuit 1-1 — 1-10
  Wiring diagram, circuit 2-1 — 2-10
  Wiring diagram, circuit 3-1 — 3-10
  Wiring diagram, circuit 4-1 — 4-10
  Wiring diagram, circuit 5-1 — 5-10
  Wiring diagram, circuit 6-1 — 6-10
  Wiring diagram, circuit 7-1 — 7-9
  Wiring diagram, circuit 8-1 — 8-10
  Wiring diagram, circuit 9-1 — 9-7
  Wiring diagram, circuit 10-1 — 10-8
  Wiring diagram, circuit 11-1 — 11-7
  Wiring diagram, circuit 12-1 — 12-9
  Wiring diagram, circuit 13-1 — 13-10 1
  Wiring diagram, circuit 13-1 — 13-10
  Wiring diagram, circuit 14-1 — 14-7
  Wiring diagram, circuit 15-1 — 15-5
  Wiring diagram, circuit 16-1 — 16-8
  Wiring diagram, circuit 17-1 — 17-7
  Wiring diagram, circuit 18-1 — 18-7
  Wiring diagram, circuit 19-1 — 19-7
  Wiring diagram, circuit 20-1 — 20-7
  Wiring diagram, circuit 20-1 — 20-10
  Wiring diagram, circuit 21-1 — 21-10
  Wiring diagram, circuit 22-1 — 22-9

Installation Instruction

• AC
  Care Track
  CDC
  Cleaner
  Engine Heather
  Hip belt
  Installation kit for operators seat
  Kit for fitting Radio
  Rotating beacon
  Sun blind
  Windshield washer
  Work light

Repair

• AC safety L150 up to and incl. ser. no. 1328
  AC
  Accumulator, boom suspension system
  Accumulator, changing seals
  Accumulator, Checking (Removed)
  Accumulator, checking and adjusting
  Adjusting axial clearance, rear axle mounting
  Air conditioning description
  Air conditioning, performance test (R12 and R134a)
  Attachment unlocking locking with Separate attachment locking
  Bake discs, Checking wear L150 w.e.fr. ser. no. 1234 (with drive axles AWB40) and L180
  Bleeding brake system
  Boom kick-out and bucket positioner, adjusting
  Brake discs, Changing L150 up to and incl. ser. no. 1233 (with drive axles AH65 and 70)
  Brake discs, Changing L150 w.e.fr. ser. no. 1234 (with drive axles AWB40) and L180
  Brake discs, Checking wear L150 up to and incl. ser. no. 1233 (with drive axles AH65 and 70)
  Brake pedal, Adjusting pedal angle
  Brake piston, Changing seals L150 w.e.fr. ser. no. 1234 (with drive axles AWB40) and L180
  Brake system, Checking and adjusting pressure in circuit
  Brake system, Checking and adjusting, Unloading pressure
  Changing bushing in axle mounting L150 w.e.fr. se. no. 1234 and L180
  Changing crankshaft front oil seal
  Changing fuel tank
  Changing or repairing hydraulic pumps
  Charging, brake in resting position, see [Invalid linktarget].
  Checking and adjusting idling speed
  Checking and adjusting injection timing
  Checking and adjusting shock valve, lifting cylinder piston end
  Checking and adjusting shock valve, tilting function
  Checking closing pressure, pressure-reducing valves R1 and R2
  Checking function, Brake system
  Checking opening pressure, back-up valve
  Checking stalling speed
  Control valve functions
  Description working hydraulics
  Detent function floating position and floating position
  Detent function lifting boom kick-out (SW18)
  Differential carrier assembly EV85, L150 up to and incl. se. no. 1233
  Differential carrier assembly, AWB40, (L150 w.e.fr. se. no. 1234 and L180)
  Differential carrier assembly, Changing L150 w.e.fr. se. no. 1234 and L180 (AWB40)
  Electrical system 1
  Electrical system
  Fitting engine
  Fitting rear axle
  Frame joint, changing bearings and pins
  Frame
  Front rear axle bridge, L150 up to and incl. se. no. 1233
  Front rear axle bridge, L150 w.e.fr. se. no. 1234 and L180
  Headlamps, adjusting
  Hub reduction, Changing seal, One side L150 up to and incl. se. no. 1233 (with drive axles AH65 and 70)
  Hydraulic diagram, brake system, 1
  Hydraulic diagram, brake system, 2
  Hydraulic diagram, brake system,
  Hydraulic diagram, steering system, lever steering
  Hydraulic diagram, steering system, secondary steering
  Lever steering, adjusting steering speed
  Lever stering
  Lifting arm, changing bearings at lower bucket or attachment bracket pivoting points
  Lifting cylinder (removed), changing bushings
  Lifting cylinder, changing seals in machine
  Lifting cylinder, changing
  Lifting cylinder
  Lifting frame
  Measuring axial and radial clearance, rear axle mounting
  Oil pump, (pump 2) checking and adjusting working pressure
  Oil pump, checking and adjusting working pressure
  Oil sump gasket, changing including cleaning oil strainer
  Parking brake
  Planetary gear, AH70N, (L150 up to and incl. se. no. 1233)
  Planetary gear, AWB40, (L150 w.e.fr. se. no. 1234 up to and incl. 1595 and L180 up to and incl. se. no. 1327)
  Reconditioning hydraulic oil pump
  Reconditioning variable piston pump L180
  Reconditioning variable piston pump, L150
  Refrigerants, R134a
  Removing engine
  Removing rear axle
  Replacing brake discs
  Safety valve on receiver drier
  Safety valve tb, checking opening pressure
  Service brakes
  Servo pressure, checking and adjusting
  Servo pressure, checking at spool in control valve
  Servo valve, adjusting controls
  Shift valve
  Shock valves in valve block, checking
  Speed, checking with frequency meter
  Steering lever, checking output voltage
  Steering valve
  Steering
  Supplementary steering
  Tilting cylinder (removed), changing bearings
  Tilting cylinder, changing seals in machine
  Tilting cylinder, changing
  Tilting cylinder
  Time Guide
  Transmission, Removing and fitting
  Wiring diagram parking brake
  Working pressure and stand-by pressure, checking and adjusting

Safety

• A few simple rules for batteries
  A few simple rules of safety
  A few simple rules when inflating tyres
  A few simple rules when servicing
  Charging batteries
  Danger in connection with polymer materials
  Measures to preveent fire
  Refrigerant in air-conditioning units
  Safety concerns everybody!
  Service position
  Starting with booster batteries

Service Bulletins

• AC compressor, fill with oil
  Action for reducing risk of fire
  Action to be taken in case of abnormal lubricating oil consumption
  Air-suspended operator seat, ISRI
  Alternative lubricants for axles with wet brakes
  Amendments in Service Manual Engine, D10B; Drive Axle, AWB 40B and Drive Axle, AWB 41 AWB 50
  Automatic greasing systems of foreign manufacture
  Automatic transmission lubricants
  Battery and alternator test procedure
  Biodegradable hydraulic fluids
  Change of tightening torque for engine lubricating oil filters
  Cleaning of the machine
  Coding ECU (Electronic Control Unit)
  DEF AdBlue AUS32 sampling, method
  Detecting leaks with inspection lamp
  Diesel test standards 1
  Diesel test standards 2
  Diesel test standards
  Discontinued recommendation for usage of anti-corrosion agent in cooling system
  ECU, functional check
  Electrically heated operator seat, service solution
  Fluid levels
  Fork arms, information warranty matters, altered procedures
  Fuel sampling, method
  Improved securement for cab filter primary filter
  Instructions for crack in lifting frame
  Instructions for shielded metal arc welding
  Limitation, TP-linkage
  Lubrication hoses for support bearing
  MS.Internal.Documents
  New control valve
  New propeller shafts
  New TechTool VCADS Pro interface
  New warranty routines for Bosch diesel equipment
  Non – VCE buckets and attachments
  Oil analyses
  Oil sampling, method
  Oils for Volvos wheel loaders equipped with AWB axles (Axle Wet Brakes)
  Paper sintered type brake disc and mechanical wear indicator
  Portable refillable O-ring kits
  Production development list for Volvo BM transmissions
  Protection against unauthorised tampering with injection pumps
  PTO- shafts for HT200- and HT300- series
  Quality of illustrations in technical reports
  Raising and supporting machines (up to and including the E models)
  Rear axle mounting
  Recommendations for Oil Sampling Intervals
  Removing installing new lifting eye
  Repair instructions for attachments
  Replacement of rubber collar on expansion tank
  Replacing operator seat shock absorber
  Reporting of product misuse & near-miss report
  Reports
  Seals
  Secondary steering Introduction of non-return valve
  Service solution for modifying the boom suspension system
  Software in E-ECU for engines supplied as spare part
  Transporting a wheel loader on another vehicle
  Tyres, various types
  Ventilation servo casing
  Volvo Product incident accident report & Interview Form
  Water separator improvement

Special tool catalog

• General
  Index
  Hooks
  1. Enviroment and Safety equipment
  2. Measuring equipment
  3. Tightening and Loosening tools
  4. Lifting equipment
  5. Pullers and Pressing equipment
  6. Drifts
  7. Guide pins and Guide sleeves
  8. Pliers
  9. Fixtures
  10. Tech Tool
  11. Spare parts

Specifications

• Air cleaner
  Air conditioning (AC)
  Alternator with governor
  Axles (L150 up to and incl. ser.no. 1233)
  Battery
  Boom suspension system, boom suspension system for wheel loaders
  Boom suspension system, checking function
  Bulbs
  Cab
  Capacities
  Cooling system
  Drive axles, up to and incl. ser. no. 1233
  Feed pump l180
  Fuse
  Hydraulic diagram, complete
  Hydraulic diagram, steering system, basic machine
  Hydraulic oil pump (in common with servo system)
  Hydraulic system
  Injection pump L150
  Injection pump L180
  Injectors L150
  Injectors L180
  Intercooler
  Parking brake
  Preheating coil
  Releasing the hydraulic oil pressure in the accumulators
  Servo pump(Common with brake system, fitted on steering pump)
  Specifications L150 Fuel pump
  Specifications L150 steering
  Specifications L150
  Specifications L180
  Specifications, boom suspension system
  Starter motor L150
  Steering system
  System voltage
  Tightening torques TRANS
  Transmission
  Turbocharger L150
  Turbocharger L180
  Valve block, boom suspension system
  Volvo BM standard tightening torques
  Weights (approx.)

Time Guide Old generation

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