Volvo BM L150 Wheel Loader Service Repair Manual PDF

Volvo BM L150 Wheel Loader Service Repair Manual PDF

Size: 12.71 MB
Language: English
Make: Volvo
Machine: Wheel Loader
Document: Service Repair Manual, Electrical Wiring Diagram, Hydraulic Diagram
Model: Volvo BM L150
Page: 1126 Pages

Detail Contents:
1 VOLVO L150
3rd 4th hydraulic function, checking and adjusting pressure
A few simple rules for batteries
A few simple rules of safety
A few simple rules when inflating tyres
A few simple rules when servicing
AC safety L150 up to and incl. ser. no. 1328
Accumulator, boom suspension system
Accumulator, changing seals
Accumulator, Checking (Removed)
Accumulator, checking and adjusting
Action for reducing risk of fire
Action to be taken in case of abnormal lubricating oil consumption
Adjusting axial clearance, rear axle mounting
Adjusting differential lock
Air conditioning (AC)
Air conditioning, checking performance
Air conditioning, performance test (R12 and R134a)
Air conditioning, troubleshooting, relay-controlled ATC
Air conditioning, troubleshooting, software-controlled ATC 1
Air conditioning, troubleshooting, software-controlled ATC
Alternative lubricants for axles with wet brakes
Amendments in Service Manual Engine, D10B; Drive Axle, AWB 40B and Drive Axle, AWB 41 AWB 50
APS (Automatic Power Shift)
Attachment unlocking locking with Separate attachment locking
Automatic greasing systems of foreign manufacture
Automatic transmission lubricants 1
Automatic transmission lubricants
Back-up valve, checking and adjusting
Bake discs, Checking wear L150 w.e.fr. ser. no. 1234 (with drive axles AWB40) and L180
Biodegradable hydraulic fluids
Bleeding brake system
Bleeding fuel system
Boom kick-out and bucket positioner, adjusting
Boom kick-out, bucket positioner and floating position
Boom suspension system, changing accumulator
Boom Suspension System, component description
Boom suspension system, hydraulic oil pressure in accumulators, depressurizing
Boom Suspension System, pressure limiting valve, setting
Boom suspension system, reconditioning accumulator
Boom suspension system, test drive with load
Boom Suspension System, troubleshooting 2
Boom Suspension System, troubleshooting
Boom Suspension System, valve block V1, installing
Boom Suspension System, valve block V1, removing
Boom Suspension System, valve block V2, installing
Boom Suspension System, valve block V2, removing
Brake discs, Changing L150 up to and incl. ser. no. 1233 (with drive axles AH65 and 70)
Brake discs, Changing L150 w.e.fr. ser. no. 1234 (with drive axles AWB40) and L180
Brake discs, Checking wear L150 up to and incl. ser. no. 1233 (with drive axles AH65 and 70)
Brake discs, checking wear
Brake discs, replacing
Brake pedal, Adjusting pedal angle
Brake piston, Changing seals L150 w.e.fr. ser. no. 1234 (with drive axles AWB40) and L180
Brake return spring moved
Brake system, bleeding
Brake system, check and adjusting pressure in circuit
Brake system, Checking and adjusting pressure in circuit
Brake system, Checking and adjusting, Unloading pressure
Brake system, checking function, hydraulic
Brake system, retardation, checking function
Cab, installing
Cab, removing
Capacities
CareTrack, new software update 2008.3.0, including new Conversion kit part numbers for E series
Central valve, reconditioning (removed)
Central valve, replacing 1
Central valve, replacing
Change of tightening torque for engine lubricating oil filters
Changing bushing in axle mounting L150 w.e.fr. se. no. 1234 and L180
Changing crankshaft front oil seal
Changing fuel tank
Changing or repairing hydraulic pumps
Charge air system, inspection
Charging batteries 1
Charging batteries
Charging of batteries
Checking and adjusting idling speed
Checking and adjusting injection timing
Checking and adjusting shock valve, lifting cylinder piston end
Checking and adjusting shock valve, tilting function
Checking closing pressure, pressure-reducing valves R1 and R2
Checking function, Brake system
Checking function, engine
Checking opening pressure, back-up valve
Checking stalling speed 1
Checking stalling speed
Cleaning of the machine
Cleanliness when working on brake and hydraulic systems
Code key for connectors (connected to the circuit board)
Code key for connectors (others)
Code key for diodes
Codes using in wiring diagrams
Coding ECU (Electronic Control Unit)
Comfort Drive Control (CDC)
Control valve functions
Control valve, replacing 1
Contronic Display Unit
Contronic System
Coolant pump, replacing
Cooling fan hydraulics, funktion check
Cooling fan motor, changing 1
Cooling fan motor, changing 2
Cooling fan motor, changing non-return valve
Danger in connection with polymer materials
Description 1
Description 2
Description 3
Description 4
Description 5
Description 6
Description 7
Description 8
Description 9
Description 10
Description 11
Description 12
Description
Detecting leaks with inspection lamp
Detent function floating position and floating position
Detent function lifting boom kick-out (SW18)
Diesel fuels – quality and function
Diesel test standards 1
Diesel test standards
Differential carrier assembly EV85, L150 up to and incl. se. no. 1233
Differential carrier assembly, AWB40, (L150 w.e.fr. se. no. 1234 and L180)
Differential carrier assembly, Changing L150 w.e.fr. se. no. 1234 and L180 (AWB40)
Differential carrier AWB40B
Differential lock, adjusting
Discarded accumulators
Discontinued recommendation for usage of anti-corrosion agent in cooling system
Downshifting switch, engine braking
Dual control, gear shifting forward – reverse
E1711
ECU, functional check
Electric welding
Electrical distribution box in cab
Electrical distribution box
Electrical system 1
Electrical system
Emergency operation, electrical
Engine hood, installing 1
Engine hood, installing 2
Engine hood, installing 3
Engine hood, installing 4
Engine hood, removing 1
Engine hood, removing 2
Engine hood, removing
Engine injection system malfunction
Engine power reduction when changing travelling direction
E-tools
Evaporator in air conditioning system, cleaning
Explanations to wiring diagrams (Lead- and component marking)
Extended oil change interval
Fan motor, changing
Fan motor, checking working pressure
Feed pump, checking feed pressure 1
Feed pump, checking feed pressure
Feed pump, replacing
Fitting engine
Fitting rear axle
Fluid levels
Foot brake pedal, adjusting angle and pedal clearance
Foot brake valve removed, reconditioning
Fork arms, information warranty matters, altered procedures
Frame joint, changing bearings and pins 1
Frame joint, changing bearings and pins
Frame joint, checking clearance
Front rear axle bridge, L150 up to and incl. se. no. 1233
Front rear axle bridge, L150 w.e.fr. se. no. 1234 and L180
Fuel filter, check
Fuel pump (valves), inspection
Fuel pump, inspection
Fuel system, air bleeding, D10B
Fuel system, bleeding 1
Fuel system, bleeding 2
Fuel system, bleeding
Fuel tank, removal
Function test, secondary steering 1
Function test, secondary steering 2
Function
Functions not included in the central warning
Gear selector valve Transmission
Gear selector valve, removing and installing
Gear selector valve
Gear shifting, signal to the ECU from the selector control
Greasing of hydraulic pump drive shaft
Headlamps, adjusting
Heat control valve, changing
Heater core, changing
Hub reduction AWB40B
Hub reduction, Changing seal, One side L150 up to and incl. se. no. 1233 (with drive axles AH65 and 70)
Hydraulic couplings, installation instructions
Hydraulic cylinder, installing piston’s lock brace
Hydraulic diagram, brake system, 1
Hydraulic diagram, brake system, 2
Hydraulic diagram, brake system,
Hydraulic diagram, fan, axle oil cooling
Hydraulic diagram, fan, brake system
Hydraulic diagram, L150 1
Hydraulic diagram, L150 basic machine
Hydraulic diagram, L150
Hydraulic diagram, L180 1
Hydraulic diagram, L180 basic machine
Hydraulic diagram, L180
Hydraulic diagram, reversible fan, axle oil cooling
Hydraulic diagram, reversible fan, brake system, axle oil cooling
Hydraulic diagram, steering system, lever steering
Hydraulic diagram, steering system, secondary steering
Hydraulic diagram, steering with CDC
Hydraulic diagram, working hydraulics, differential lock, BSS, attachment lock, 3rd, 4th function
Hydraulic diagram, working hydraulics, differential lock, BSS
Hydraulic diagram, working hydraulics, differential lock
Hydraulic oil tank, installation
Hydraulic oil tank, removal
Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump
Hydraulic pump P1, replacing 1
Hydraulic pump P1, replacing
Hydraulic pump P3, replacing 1
Hydraulic pump P3, replacing
Hydraulic pump, checking and adjusting max working pressure
Hydraulic pump, checking and adjusting stand-by pressure (LS-line removed)
Hydraulic pump, checking and adjusting standby pressure 1
Hydraulic pump, checking and adjusting standby pressure
Hydraulic pump
Hydraulic pumps P2 and P3, replacing
Implemental attachment hydraulic cylinder, replacing
Injection system, low-emission engine
Instruments and controls
Intercooler, replacing
Intercooler
Lever steering CDC, checking steering signals
Lever steering, adjusting steering speed 1
Lever steering, adjusting steering speed
Lever steering, checking and adjusting control valve
Lift cylinder removed, replacing bearings C-P
Lift cylinder, repacking in machine
Lift cylinder, replacing
Lift frame, replacing bearing in lower bucket- or implement attachment
Lifting arm, changing bearings at lower bucket or attachment bracket pivoting points
Lifting cylinder (removed), changing bushings
Lifting cylinder, changing seals in machine
Lifting cylinder, changing
Lifting cylinder
Lifting frame
Lifting time, checking
List of Cicuits
Lubrication oil pressure, checking with pressure gauge 1
Lubrication oil pressure, checking with pressure gauge
Manual release of parking brake
Measures to preveent fire
Measuring axial and radial clearance, rear axle mounting
Measuring axial and radial play, rear axle mounting
Monitored functions
Monitoring transmission filter
New warranty routines for Bosch diesel equipment
Non – VCE buckets and attachments
Oil analyses
Oil cooler, replacing
Oil pressure, check
Oil pump, (pump 2) checking and adjusting working pressure
Oil pump, checking and adjusting working pressure
Oil pump, replacement
Oil sampling, method
Oil sump gasket, changing including cleaning oil strainer
Oils for AWB-axles (Axle Wet Brakes)
Oils for Volvos wheel loaders equipped with AWB axles (Axle Wet Brakes)
Operating with ECU disconnected
Other electrical functions
Parking brake, mechanical release
Planetary gear, AH70N, (L150 up to and incl. se. no. 1233)
Planetary gear, AWB40, (L150 w.e.fr. se. no. 1234 up to and incl. 1595 and L180 up to and incl. se. no. 1327)
Planetary gear, AWB40,
Portable refillable O-ring kits
Precharge pressure in accumulators, checking and adjusting 1
Precharge pressure in accumulators, checking and adjusting
Product Identification Plates L150
Product Identification Plates L180
Production development list for Volvo BM transmissions
Propeller shaft, changing support bearing
Protective plate, removing
Pump 3 (P3) Radiator fan Brake pump Max. fan speed, checking the setting
Pump 3 (P3) standby pressure, checking and adjusting (LS-line removed) 1
Pump 3 (P3) standby pressure, checking and adjusting (LS-line removed) 2
Pump 3 (P3) standby pressure, checking and adjusting (LS-line removed)
Quality of illustrations in technical reports
Radiator, replacing
Raising and supporting machines (up to and including the E models)
Reconditioning hydraulic oil pump
Reconditioning variable piston pump L180
Reconditioning variable piston pump, L150
Recovering reclaiming refrigerant R134a using recovery unit FRS-10 GS
Refrigerant in air-conditioning units
Refrigerants, R134a
Removing engine
Removing rear axle
Repair instructions for attachments
Repairing hydraulic system
Replacement of rubber collar on expansion tank
Replacing operator seat shock absorber
Replacing the bushing in the axle mounting
Reporting of accidents and incidents
Reporting of product misuse & near-miss report
Return To Dig, component position
Reversible cooling fan, funktion check
Routine for return of technical goods
Safety concerns everybody!
Safety valve on receiver drier
Safety valve tb, checking opening pressure
Seal for rear output shaft, replacing
Seals
Section 4.5 Power transmission, Brakes
Sensor for differential lock, adjusting
Separate attachment locking
Service position
Servo pressure, checking and adjusting 1
Servo pressure, checking and adjusting 2
Servo pressure, checking and adjusting
Servo pressure, checking at spool in control valve
Servo system
Servo valve, adjusting controls
Servo valve, operating controls, adjusting
Servo valve, reconditioning (removed)
Servo valve, replacing
Shift valve, reconditioning (removed)
Shift valve
Shock and anti-cavitation functions
Shock valve lift function, checking
Shock valve, tilt function, checking
Shock valves in valve block, checking
Software in E-ECU for engines supplied as spare part
Software parameters, description
Special instructions when working on the electrical system
Specifications L150 1
Specifications L150 2
Specifications L150 3
Specifications L150 4
Specifications L150 5
Specifications L150
Specifications L180 1
Specifications L180 2
Specifications L180
Specifications
Speed, checking with frequency meter
Starting engine
Starting low-emission engine
Starting with booster batteries
Steering cylinder, link bearing, changing
Steering cylinder, reconditioning
Steering cylinder, replacement
Steering lever, checking output voltage
Steering system, checking and adjusting working pressure
Steering valve, reconditioning (removed) 1
Steering valve, reconditioning (removed)
Steering valve, replacing
Steering valve
Stop solenoid, fitting
Stop solenoid
Thermostat, replacing 1
Thermostat, replacing
Tightening torques 1
Tightening torques
Tilt cylinder removed, replacing bearings E-F
Tilt cylinder, repacking in machine
Tilt cylinder, replacing
Tilting cylinder (removed), changing bearings
Tilting cylinder, changing seals in machine
Tilting cylinder, changing
Tilting cylinder, replacing bearing E in machine
Tilting cylinder
Time Guide
Torque converter, removing, installing
Towing
Transmission HT210 HT220
Transmission oil cooler, changing
Transmission, check oil pressure 1
Transmission, check oil pressure 2
Transmission, Checking oil pressure
Transmission, fault diagnosis
Transmission, Fault tracing
Transmission, installing (from above)
Transmission, removing (upwards)
Transporting a wheel loader on another vehicle
Turbocharger, changing
Turbocharger, inspection
Turbocharger, replacing
Units (functions) connected to the control unit
Ventilation servo casing
Viscous cab suspension, changing one unit
Volvo BM standard tightening torques
Water separator improvement
Weights (approx.)
Wheel, removing and installing
Wiring diagram, circuit 1-1 — 1-10
Wiring diagram, circuit 2-1 — 2-10
Wiring diagram, circuit 3-1 — 3-10
Wiring diagram, circuit 4-1 — 4-10
Wiring diagram, circuit 5-1 — 5-10
Wiring diagram, circuit 6-1 — 6-10
Wiring diagram, circuit 7-1 — 7-9
Wiring diagram, circuit 8-1 — 8-10
Wiring diagram, circuit 9-1 — 9-7
Wiring diagram, circuit 10-1 — 10-8
Wiring diagram, circuit 11-1 — 11-7
Wiring diagram, circuit 12-1 — 12-9
Wiring diagram, circuit 13-1 — 13-10
Wiring diagram, circuit 13-1 — 13-10-1
Wiring diagram, circuit 14-1 — 14-7
Wiring diagram, circuit 15-1 — 15-5
Wiring diagram, circuit 16-1 — 16-8
Wiring diagram, circuit 17-1 — 17-7
Wiring diagram, circuit 18-1 — 18-7
Wiring diagram, circuit 19-1 — 19-7
Wiring diagram, circuit 20-1 — 20-7
Wiring diagram, circuit 20-1 — 20-10
Wiring diagram, circuit 21-1 — 21-10
Wiring diagram, circuit 22-1 — 22-9
Wiring diagram
Working hydraulics and servo system, trouble-shooting
Working pressure and stand-by pressure, checking and adjusting

Other Products