Volvo BM A25 Dump Truck Service and Repair Manual PDF

Volvo BM A25 Dump Truck Service and Repair Manual PDF

Size: 31.58 MB
Language: English
Make: Volvo
Machine: Dump Truck
Document: Service Repair Manual, Electrical Diagram, Hydraulic Diagram
Model: Volvo BM A25
Page: 868 Pages

Detail Contents:
1 Volvo BM A25
A few simple rules for batteries
A few simple rules of safety
A few simple rules when inflating tyres
A few simple rules when servicing
ACCELERATOR PEDAL, ADJUSTING
Action for reducing risk of fire
Action to be taken in case of abnormal lubricating oil consumption
Adjusting counter-trottle cylinder for the throttle control
Adjusting load sensor on machines ser. no. –4329
Adjusting load sensor on machines with ser. no.4330–
Adjusting throttle control on machines with Ser. no. 4357–
Air compressor filter
Air compressor, descript
Air conditioning
Air-hydraulic brake cylinder
Altered seal in parking brake cylinder with part no. 1505054-5
Alternative lubricants for axles with wet brakes
Alternator–regulator, fault tracing
Anti-freeze reservoir
Automatic brake adjuster
Automatic transmission lubricants
Batteries, service life
Bearing bracket, rocker arm shaft on TD61 TD71 engines
Bleeding brake system
Blocking valve, reconditioning (removed)
BLOCKING VALVE
Bogie member, changing rubber bearing (One side)
Bogie member, changing rubber elements
Brake pads, changing (one wheel)
Brake pads
Bulbs
Cab suspension
Capacities hydraulid
Capacities
CareTrack, including new Conversion kit part numbers for E series haulers and F series loaders
Central Warning system (Figs)
Changing linkage bearings in front frame
Changing or repairing hydraulic pumps
Charge air pressure, diesel engines
Charging batteries
Checking gear selector
Checking load sensor
Checking rotational speed with frequency meter
Checking solenoid valves, alternative to resistance measurements
Checking speed with a frequency meter
Checking steering gear
Chrome plated brake piston for brake caliper
Claim routines
Cleaning of the machine
Component valves working valves
Compressed air diagram, A 25
Compressor, removing and fitting
Control system for automatic gear shifting, changing
Coolant pump for intercooler, reconditioning
Coolant pump for intercooler, removing and installing
Coolant pump, removing and installing
COOLANT PUMP
Coolant pumps
COOLANT, DRAINING
Cooling fan motor, checking hydaulic system
Cooling fan, fault-tracing of hydraulic system
Cooling system, safety valve radiador cap
Correction in Service Manual for engine TD61 TD63 and TD71 TD73, Ref nr 21 1 669 6650
Cracks in cylinder head
Crimping Tool Set, part no. 9993880
Cross stay linkage bearings (rubber bearings), changing
Cross stay, checking and adjusting
Cut-out and cut-in pressure, checking, adjusting
Damping cylinder
Danger in connection with polymer materials
Descript gearbox
Description brakes
Description frame springs damping suspension
Description parking brake
Description power transmission
Diesel fuels – quality and function
Diesel test standards 1
Diesel test standards
Different engine types
DIMENSIONS
Dog clutch for six-wheel drive (6 x 6), checking and adjusting
Drawings of E-tools which can be made in your own workshop
Drivaxlar AH54
Dropbox FL-652 B
Dropbox, removing and fitting
ECU, current part numbers
Electric welding
Engine and transmission–removing and fitting
Engine Installing
Engine reconditioning
Engine Removing
ENGINE, FITTING
Engine, removing and fitting
ENGINE, REMOVING
Excess pressure in hydraulic tank
Exhaust brake
Exhaust heating of load body
Fault-tracing of hydraulic system for transmission
Fault-tracing on circuit board, example 1
Fault-tracing on circuit board, example II
Fault-tracing outside control unit
Fault-tracing
Feed pump, checking feed pressure
Fitting piston rod seals
Flexible honing of cylinder liners
Foot brake valve
four-way protection valve, reconditioning (removed)
Four-way protection valve
Frame joint, changing plain bearings
Frame joint, reconditioning the hitch
Front drive axle complete, removing
Front drive axle suspension (A-frame)
Front or rear cross stay, adjusting
Front output shaft on dropbox, changing seal
Front triangular stay linkage bearings (rubber bearings), changing
FUEL FEED PRESSURE, CHECKING
Fuel injection pump, changing
Fuel system, air bleeding 1
Fuel system, air bleeding
Fuel system, bleeding
Fuel tank, removing and installing
Function of brake system
Fuses
Gear selector and coupling pieces for secondary gear change
Gear-changing device, adjusting (on machine)
General alternator
General brakes
General compressed air brake
General front and rear axle
General gearbox
General hydraulic equipment
General hydraulic pumps
General injection
General load carrier
General parking brake
General propeller
General pump fan
General sender monitoring system
General steering
General valves compressed air
General working valves 1
General working valves
General
Generator and charging regulator
GOVERNOR CONTROL, PEDAL, ADJUSTING
Grease with molybdenum disulphide additive (MoS2)
Headlights, adjusting
Hitch (steering and frame joints), changing
Hydraulic cylinders, changing piston rod seals (using SVO 3579B and SVO 3597)
Hydraulic diagram, 4 x 4 up to ser. no. –4065
Hydraulic diagram, 4 x 4 w.e.fr. ser. no. 4066–
Hydraulic diagram, 4 x 4, w.e.fr. ser. no. 4066–
Hydraulic diagram, transmission (with retarder)
Hydraulic diagram, transmission (without retarder)
Hydraulic motor for fan, or hydraulic pump, checking for internal leakage
Hydraulic motor for fan, reconditioning
Hydraulic pumps 1
hydraulic system 6 x 4, 6 x 6
Hydraulic system, 6 x 4, 6 x 6-diagram and position of components
Hydraulic system, bleeding
Hydraulic system, fan drive
Hydraulic system, general
Hydraulic system-diagram and position of components, 4 x 4 w.e.fr. ser. no. 4066–
Hydraulschema
IDLING SPEED, CHECKING AND ADJUSTING 1
Idling speed, checking and adjusting 2
Idling speed, checking and adjusting
Induction sender, tipping limitation, testing
Inductive sensor for output shaft, changing
Inductive sensor for turbine speed, changing
Information on Bio-diesel fuel (RME-fuel)
Information on classification of oils
Injection pump, checking and adjusting (alternative 1)
Injection pump, checking and adjusting (alternative 2)
INJECTION TIMING, CHECKING AND ADJUSTING 1
Injection timing, checking and adjusting 2
Injection timing, checking and adjusting
Input shaft on dropbox, changing seal
Instructions for checking control unit with ZF test instrument model PR-61 (1 PO1 137 304)
Instruments and controls
Intermediate bearing in frame joint, changing bearing and seals
Intermediate shaft, positioning
Iternal leakage, checking, (pumps 1 and 2)
Lap belts
Left distribution box
Lifting machine
Lights, position
Linkage bearings, changing
Load sensor
Load unit frame, checking measurements
Load-sensing pressure, checking (pumps 1 and 2)
Longitudinal differential lock, adjusting
Lubricant, Biodegradable Hydraulic Fluid
LUBRICATING OIL FILTER, CHANGING
Lubricating pressure regulator (removed)
Lubrication of parking brake
Magnetventiler
MATRIS, Electronic Control Unit
Max. oil pressure, checking and adjusting (Pumps 1 and 2)
Measures to prevent fire
New bolted joint for flywheel
New coolant
New refrigerant R134a replaces R12 in AC units
New tipping cylinders
New ventilation fan
New Volvo standard for transmission oil
New warranty routines for Bosch diesel equipment
Oil distributor, transmission
Oil pump, removing and installing
Oil sampling, method
Parking brake valve, hand control
Parking brake valve, reconditioning (removed)
Parking brake, changing brake disc
Parking brake, changing brake pads
Play at backrest of operato´s seat
Power take-off on flywheel housing, reconditioning (Rear engine transmission)
Pressure build-up
pressure regulator, descript
Propeller shaft, changing (between transmission and dropbox)
Quality of illustrations in technical reports
Radiator, changing 1
Radiator, changing
Rear drive axle and trailing axle suspension
Rear output shaft on dropbox, changing seal
Recommendations for changing injectors
Refrigerant (R12)
Refrigerant (R134a)
Relay valve, reconditioning (including removing and fitting)
Relay valve
Repair kit, part no. 11666145, for service display
Reporting of accidents and incidents
Reporting of product misuse & near-miss report
Right distribution box
Ring brake cylinder
Routine for return of technical goods
Safety concerns everybody!
Safety functions
Safety valve, wet reservoir
Sealing ring on output shaft, changing
Service position
Speed ranges (max.)
Speedometer, new design
Spring brake cylinder, reconditioning (removed
STALLING SPEED, CHECKING 1
Stalling speed, checking
Stand-by pressure, load-sensing connected
Stand-by pressure, load-sensing disconnected
Starting circuit, preheating
Starting with booster batteries
Steering and frame joints (Hitch)
Steering and tipping valve 6X4, 6X6 (4X4 ser. no. 4066–)
Steering cylinder, changing
Steering cylinder, reconditioning in machine (Left steering cylinder)
Steering cylinder
Steering joint and frame joint
Steering joint, changing bearings
Steering linkage, adjusting
Steering linkage, checking
Steering system, description
Steering valve 4X4 (ser. no.-4065)
Steering valve neutral position and valve slide end float, checking
Stop solenoid, adjusting stroke 1
Stop solenoid, adjusting stroke
Stop solenoid, fault-tracing tips
Stop solenoid
Suspension elements and elements for stabilizer, changing
suspension
T brake valve, reconditioning (removed)
Tansverse differential lock, checking and adjusting (Applicable for all axles)
Thermostat valve, reconditioning
Thermostat valve
Tightening torques compressed air brake
Tightening torques engine unit
Tightening torques engine
Tightening torques frame link
Tightening torques front and rear axle
Tightening torques gearbox
Tightening torques parking brake
Tightening torques propeller shaft
Tightening torques transmission hydraulic
Tightening torques transmission
Tightening torques
Tipping control cable, fitting and adjusting, 4 x 4 up to ser. no. –4065
Tipping control, adjusting
Tipping cylinder, changing
tipping cylinder, reconditioning, 4 x 4 up to ser. no. –4065
Tipping cylinder, reconditioning, 6 x 4, 6 x 6
Tipping cylinder
TIPPING HYDRAULICS, 4 x 4 up to ser. no. –4065
Tipping limitation (6×4, 6×6)
Tipping limitation, adjusting, 6 x 4, 6 x 6
Tipping system, description
Tipping valve, 4 x 4 up to ser. no. –4065
Tools, tools for removing cable terminals
Torque-tightening of cylinder head engine
Trailing axle
Trailing wheel axle, load unit
Transmission hydraulics
Transmission oil pressures, checking
Transmission PT 1050 removing
TRANSMISSION PT 1050, description
Transmission PT 1050, fitting
Transmission PT 1050
Transmission, oil draining
Transmission, removing from engine
Triangular stay linkage bearing brackets, adjusting the front bracket
Type Plates
Tyres, various types
Valve adjustment
VALVES, ADJUSTING 1
Valves, adjusting 2
Valves, adjusting
Volvo standard tightening torques
VolvoTD73K-Service-Manual
Warning system, brakes, (included in central warning system)
Weights front and rear axle
Weights load carrier
Weights wheel
Weights
Window pane, changing
Wiring diagram 1 (9) fuses
Wiring diagram 2 (9) fuses
Wiring diagram 3 (9) fuses
Wiring diagram 4 (9) fuses
Wiring diagram 5 (9) fuses
Wiring diagram 6 (9) fuses
Wiring diagram 7 (9) fuses
Wiring diagram 8 (9) fuses
Wiring diagram 9 (9) fuses

Other Products