Volvo BM 861 Dump Truck Parts Manual PDF

Volvo BM 861 Dump Truck Parts Manual PDF

Size: 57.64 MB
Language: English
Make: Volvo
Machine: Dump Truck
Document: Parts Catalog
Model: Volvo BM 861
Page: 1499 Pages

Detail Contents:
1 OF 3 ENGINE VBM 861
2 OF 3 VBM 861 6×4
3 OF 3 VBM 861 6×4
4 Service-Manual-Engine 861
Action for reducing risk of fire
Action to be taken in case of abnormal lubricating oil consumption
Adjusting lever 51-1100
Air cleaner oil bath 24-130
Air compressor 51-500
Air drier, drier cartridge, replace
Air filter 24-100
Air filter 83-200
Air-compressor with fitting parts 51-450
Altered seal in parking brake cylinder
Alternative lubricants for axles with wet brakes
Alternator 99002 31-325
Alternator tillv 31-210
Alternator tillv 31-200
Alternator with assembling details 31-150
Alternator, replacing incl function check
Anti-freeze reservoir
Automatic transmission lubricants 1
Automatic transmission lubricants
Auxiliary steering, adjusting working- and stand-by pressure
Auxiliary steering, hydraulic pump, installation
Auxiliary steering, hydraulic pump, removing
Axle mounts, bolted joints, tourque, check
Baffle housing 24-350
Batteries, replacing
Battery with assembling details 31-100
Battery, charging state, electrolyte level, cables and connections, especially connections at starter motor, check
Belt transmission 22-225
Bogie suspension 72-50
Bogie suspension trailing wheel axle 72-100
Bogie-wheel axle with hub 72-150
Brake caliper, replacing one 1
Brake caliper, replacing one
Brake calliper removed, reconditioning
Brake calliper, replacing one
Brake circuit 1, trailer 6×6 51-320
Brake cylinder 51-810
Brake disc, replacing one
Brake fluid level, check
Brake fluid system, trailer 6×6 51-225
Brake fluid, change
Brake pads, replacing (one wheel, 2 d boggie axle)
Brake pads, replacing (one wheel, first boggie axle)
Brake pads, replacing (one wheel, front axle)
Brake system, basic check
Brake system, bleeding 1
Brake system, bleeding
Brake system, relieve pressure
Brake system, tractor pipe lines for handbrake Tillv Nr 59472- , 6×6
Brake system,tractor pipe lines for Footbrake
Brake system,tractor pipe lines for Handbrake.tillv Nr -59471
Brake system,tractor pipe lines Inlet And Feeding System
Brake system,tractor units Tillv Nr – 59471
Brake unit 51-750
Cab fan 98972 (6347) 99821
Cab ventilation 83-150
Cab, main filter, replacing
Cab, prefilter, replace
Camshaft 21-200
Camshaft and flywheel signals, checking with VCADS Pro and oscilloscope
Camshaft setting, checking
Camshaft, replacing
Carbon monoxide in fuel system, check
CareTrack new software update including new Conversion kit part numbers for E series haulers and F series loaders
Centre gear , removing and fitting
Centre gear, removing and fitting 1
Centre gear, removing and fitting
Centrifugal governor 23-300
Centrifugal governor 23-325
Changing or repairing hydraulic pumps
Charge air cooling system 22-75
Charge air pressure, diesel engines
Checking and adjusting the longitudinal differential lock
Checking and adjusting
Chrome plated brake piston for brake caliper
Claim routines
Cleaning of the machine
Clutches,gears and shafts 41-200
Cold-starting device 23-350
Collision protector 98993, 98994
Compressed air brake, function check
Compressed air system, drain
Compression test
Compressor, replacing
Condenser, clean (with compressed air) (optional equipment)
Control cylinder 42-250
Control duming pipe work 99019, 90365
Control valve 61-250
Controls for differential lock 42-150
Controls for high and low ranges 41-700
Controls for reduction gear 43-250
Controls for tipping cylinder 91-200
Coolant pump removed, reconditioning
Coolant pump, replacing
Coolant, changing 1
Coolant, changing
Coolant’s freezing point, check
Cooling fan motor, intercooler, checking adjusting high rpm
Cooling fan motor, intercooler, checking adjusting low rpm
Cooling fan, return oil filter, replacing
Cooling system 22-50
Cooling system, flushing
Cooling system, safety valve radiador cap
Cracks in cylinder head
Crankshaft and related parts 21-150
Crankshaft, replacing front oil seal
Crankshaft, replacing rear oil seal
Crimping Tool Set, part no. 9993880
Cylinder balancing, PC test
Cylinder block 21-100
Cylinder compression, PC test
Cylinder head 21-300
Damping cylinder, changing seal
Damping cylinder, checking spring force
Data links, fault tracing with Oscilloscope
Diesel fuels – quality and function
Different engine types
Differential lock 6×6 44-160
Differential lock longitudinal, adjustment of sender unit 1
Differential lock longitudinal, adjustment of sender unit
Differential lock tillv nr -59094
Differential lock tillv nr 59095-
Dimensions on the drawing are given in mm.
Disc brake 6×6 51-900
Disc brake 51-900
Dog clutch 6×6, checking and adjusting
Door tillv nr -59471
Double joint 43-100
Draft hook 71-400
Drawings of E-tools
Drive axle gear tillv nr -59094
Drive axle shafts and drive axle tubes 42-100
Drive axle tillv nr -59094
Drive axles and hubs, oil, replace
Drive axles, transmission and dropbox, breather filter, replace
Drive wheel brake 51-950
Drive wheel brake bogie
Drivers cab
Drivers seat air norseman 98979 99820
Dropbox, installing
Dropbox, oil, replace
Dropbox, removing 1
Dropbox, removing 2
Dropbox, removing
Dump body alternative, lowering
E1750 Differential lock adjusting tool
E2502, Installation tool for turbine speed sensor
E-2519 Measuring nipple
E-ECU, MID 128, changing pre-Programd ECU 1
E-ECU, MID 128, changing pre-Programd ECU
Electric components 31-700
Electric components 99564 31-725
Electric components 99824 31-740
Electrical preheater 31-275
Electrical system 31-50
Electrical system, basic check
Electrical system,trailer6x6 31-75
Emergency steering 90313 31-850
Emergency steering 90313 61-75
Engine and transmission, mounting
Engine and transmission, removing
Engine heater 22-300
Engine mounting 71-100
Engine mounting rear, changing
Engine mounts dropbox mounts propeller shafts, bolted joints and flange mounts, check torques
Engine reconditioning
Engine rotation speed sensor (camshaft), replacing
Engine rotation speed sensor, replacing
Engine with fitting parts 21-50
Engine, air cleaner, cover, clean
Engine, air cleaner, main filter, replace. EON (option) only replace when indicated.
Engine, air cleaner, secondary filter, replace. EON (option) only when indicated
Engine, basic check
Engine, oil and filter, change.
Exhaust brake 24-300
Exhaust cleaning 99564 Tillv Nr 58589- 24-195
Exhaust cooling 99004, 99564 24-180
Exhaust system 24-150
Exhaust system for underground version 24-155
Exhaustheated trailerbody98995 (6417) 99522 24-175
Exhaust-heating 6 x 6 90224 24-185
Extra flap 98492 71-350
Extra fuel filter 98980 (6355) Earlier Model 23-550
Extra fuel filter 98980 Later Model 23-600
Fan pump, installation 1
Fan pump, installation
Fan pump, removing
Feed pressure, PC test
Feed pump 23-400
Feed pump, checking feed pressure
Final drive 6×6
Final drive 6×6 44-140
Final drive ev 80 6×6
Final gear with housing 42-50
Foot brake valve (pneum), replacing
Footbrake valve 51-650
Footbrake valve with mountings 51-400
Forward and reverse clutches 41-250
Frame extension, removing
Frame joint bearings, clearance, check
Frame oscillating brake, brake pads, replacing
Frame,tractor 71-50
Front bogie axle suspension 6×6 72-200
Fuel filter 23-500
Fuel filters, primary and secondary filter, replace
Fuel injection pump with fitting parts 23-200
Fuel pipes, injectors 23-100
Fuel pump, inspection
Fuel system 23-50
Fuel system, bleeding
Fuel tank tillv 23-150
Fuel tank tillv 23-175
Fuel tank, hydraulic oil tank, breather filter replace
Fuel tank, sediment, drain. Shorter interval as needed.
Grease with molybdenum disulphide additive (MoS2)
Guard plates tractor
Guards,mudguards and floor plates 82-200
Headlamp 31-500
Headlight 98987 31-550
Headlight guard 98978 31-575
Headlight washer 31-300
Headlight, left asy 98977 31-560
Headlights, adjusting against wall or screen
Heater and air control 83-75
Heating system 83-50
Hitch 6×6 71-275
Hitch 71-250
Hoist cylinder 91-250
Hoses over hitch 6×6 51-190
Housing,covers and boltings 41-150
Hub reduction, installing
Hub reduction, removing
Hydraulic brake system Tractor 51-200
Hydraulic cooling fan control, PC test
Hydraulic lines and valve 41-300
Hydraulic oil tank 91-100
Hydraulic oil tank, oil, replace if system is filled with mineral oil or Volvo Biodegradable hydraulic oil 46. If system is filled with other biologically degradable hydraulic oil, replace every 2000 hour.
Hydraulic pump 61-200
Hydraulic system 91-50
Hydraulic system, trailer6x6 91-75
I-ECU, MID 140, changing non-Programd ECU 1
I-ECU, MID 140, changing non-Programd ECU
I-ECU, MID 140, changing pre-Programd ECU
IEGR, double rocker arms adjustment, check. OBS! Only at first 1000 hours. Following checks are made at intervals for valve adjustment.
Induction sensor for turbine speed, changing
Information on Bio-diesel fuel (RME-fuel)
Information on classification of oils
Injection pump 23-250
Injector 23-450
Injectors, replacing copper sleeve in machine
Inlet system 24-50
Instrument panel and cover plates Tillv Nr -59471
Instrument panel tillv nr – 59471 31-750
Instrument panel tillv nr 59472 – 31-775
Intercooler, replacing
Intermediate shaft and or bearing, replacing (in frame joint)
Lap belts
Large-volume horn 98973 (6282) 31-650
Lighting,tractor 31-350
Lighting,trailer 31-450
Load and dump brake, working pressure, checking and adjusting
Load body, rubber cushions, clearance, check
Lock-up clutch tillv nr – 59407 41-650
Lubricant, Biodegradable Hydraulic Fluid
Lubricating oil system 21-350
Lubrication oil pressure, checking with pressure gauge
Lubrication, see lubrication chart
Maintenance service, every 50 hours
Maintenance service, every 250 hours
Maintenance service, every 500 hours
Maintenance service, every 1000 hours
Maintenance service, every 2000 hours
Maintenance service, every 4000 hours
Maintenance service, every 6000 hours
MATRIS, Electronic Control Unit
More than one document matches choosen profile 1
More than one document matches choosen profile 2
More than one document matches choosen profile
New coolant
New tipping cylinders
New Volvo standard for transmission oil
New warranty routines for Bosch diesel equipment
Oil cooler 22-250
Oil cooler, replacing 1
Oil cooler, replacing
Oil filter 41-450
Oil level sensor, changing
Oil pump 21-400
Oil sampling, method
Oil sump gasket, changing
Oil-bath air cleaner’s reservoir (optional equipment), clean, and oil, change
Oil-bath air cleaner’s reservoir (optional equipment), filter insert, clean
Oil-bath air cleaner’s reservoir (optional equipment), oil, check
Operator’s seat 1
Operator’s seat
Output shaft 6-wheel drive bearing, replacing
Parking brake , replacing brake caliper
Parking brake pads, check
Parking brake valve 51-850
Parking brake, basic check
Parking brake, function check
Parking brake, replacing brake disc
Parking brake, replacing brake pads
Parking brake, replacing
Planet shaft ah 54 k 6×6 44-85
Planet shaft ah 54d 6×6 44-95
Pneumatic cylinder 24-400
Pneumatic cylinder 41-750
Pneumatic cylinder tilt limiting 91-300
Pneumatic system for operation of controls Serial No. – 59471 41-550
Pneumatic system for operation of controls Serial No. 59472 – 41-575
Pneumatic system for operation of Differential 42-125
Pneumatic system, trailer6x6 41-600
Power shafts with fitting parts 6×6 43-75
Power take-off 42-300
Power take-off suction strainer, cleaning
Power take-off with fitting parts and Controls 42-200
Power take-off, between engine and gearbox, reconditioning
Power transmission 41-50
Power transmission, basic check
Pree cleaner, oilbath 98986 (6458) 24-125
Preheating coil, replacing
Propeller shaft 43-200
Propeller shaft 43-225
Propeller shaft, trailer 6×6 43-85
Propeller shafts with fitting parts 43-50
Protecting plate, installation
Protecting plate, removal
Quality of illustrations in technical reports
Quick coupling compressed air, replacing
Radiator 22-100
Radiator, adjusting
Radiator, clean (from fan side with compressed air)
Radiator, installation
Radiator, removal
Range selector controls 41-500
Range selector valve 41-350
Rear bogie axle suspension 6×6 72-250
Rear flap, mechanical 98491
Recommendations for changing injectors
Reduction gear 6×6 43-175
Reduction gear 43-150
Regulator control 25-50
Relay panel 31-800
Relay valve 51-700
Relief Cut-in pressure, adjusting
Relief Cut-in pressure, check
Repair kit, part no. 11666145, for service display
Reporting of accidents and incidents
Reporting of product misuse & near-miss report
Routine for return of technical goods
Rubber cushion, replacing
Seal for rear output shaft, replacing
Service brake, brake pads, check
Signal lantern with revolving light 98974 (6310) 31-600
Smoke limiter 23-380
Smoke limiter 23-375
Spindle, replacing one side
Spring brake cylinder, replacing
Spring-brake cylinder 51-800
Stall speed, checking
Starter motor 31-250
Starter motor, replacing
Starting heater 21-450
Starting heater 21-500
Steering and hydraulics, basic check
Steering angle, checking and adjusting
Steering cylinder 61-300
Steering cylinder bearings, clearance, check
Steering cylinder removed, reconditioning excl replacing bearings
Steering cylinder, installation
Steering cylinder, removal
Steering gear with fitting parts
Steering gear, check.and adj.
Steering gear, replacing
Steering gear
Steering joint bearings, first check of steering joint bearings after 6000 hours. Thereafter every 2000 hours.
Steering linkage, checking and adjusting 1
Steering linkage, checking and adjusting
Steering system 61-50
Steering times, checking and adjusting
Steering valve, neutral position, checking and adjusting
Sun vizors and rear view mirrors 82-100
Tail light with bracket 6×6 31-475
T-ECU, MID 130, changing pre-Programd ECU 1
T-ECU, MID 130, changing pre-Programd ECU
Test-run and check
Thermostat, replacing
Timing gear casing,timinggears and engine-speed Indicator 21-250
Tools, tools for removing cable terminals
Torque converter 6×6 41-135
Torque converter tillv nr – 59407 6 X 4 41-100
Torque converter tillv nr 59408 – 6 X 4 41-125
Trailer frame 6×6
Trailer frame and trailer body 71-200
Trailer frame and trailer body 71-235
Transmission pump 41-400
Transmission, installing
Transmission, oil, main oil filter and lubrication oil filter, replace.
Transmission, removing
Transverse differential lock axle, checking and adjusting
Turbo charger 24-250
Turbocharger with fitting parts 24-200
Turbocharger, inspection
Turbocharger, replacing
Tyres, various types
Tyres, wear and air pressure, checking
Unit injector, replacing
Unit injectors, adjusting pretension
Universal joint brake 6×6 51-350
Valve adjustment
Valve clearance and IEGR, double rocker arms, check adjust
Valves, adjusting
V-ECU, MID 187, changing pre-Programd ECU 1
V-ECU, MID 187, changing pre-Programd ECU
Volvo-Catalog
Warranty inspection 100 hours
Warranty inspection 1000 hours
Water pump 22-200
Water pump with fitting parts 22-150
Wheel equipment 6×6 42-425
Wheel equipment 42-500
Wheel equipment, tractor 42-400
Wheel equipment, tractor 42-450
Wheel equipment, trailer 6×6 44-350
Wheel equipment, trailer SER NO – 59094
Wheel hub 42-350
Windscreen wiper front, replacing motor
Windshield wiper and signal horn 31-400

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