Volvo B10M Bus Service Repair Manual PDF

Volvo B10M Bus Service Repair Manual PDF

Size: 258.34 MB
Language: English
Make: Volvo
Machine: Bus
Document: Service Repair Manual
Model: Volvo B10M
Page: 2913 Pages

Detail Contents:
21002-2 Cylinder compression test 1
21002-2 Cylinder compression test 2
21070-1 Engine, remove
21074-1 Engine assembly, remove
21076-1 Engine assembly, install
21105-5 Valve seat, replace (one)
21170-1 Cylinder head, remove (first) 1
21170-1 Cylinder head, remove (first) 2
21171-4 Cylinder head, pressure test (first) 1
21171-4 Cylinder head, pressure test (first) 2
21172-1 Cylinder head, install (first) 1
21172-1 Cylinder head, install (first) 2
21177-4 Cylinder head, transfer parts
21192-5 Cylinder head, face grind
21207-5 Threads in engine block, clean (one cylinder head)
21233-3 Flywheel housing, replace
21235-3 Flywheel housing run-out, check 1
21235-3 Flywheel housing run-out, check 2
21261-5 Cylinder block, face grind 1
21261-5 Cylinder block, face grind 2
21305-3 Piston, rings replace (all)
21307-3 Cylinder liner seat, milling (first) 1
21307-3 Cylinder liner seat, milling (first) 2
21337-3 Cylinder liners, lap against block collar (each other cylinder liner)
21353-3 Pistons rings, replace (one piston)
21357-3 Piston and liner, replace (one) 1
21357-3 Piston and liner, replace (one) 2
21373-5 Piston or gudgeon pin, replace
21375-4 Cylinder liner and piston, wear check
21378-5 Cylinder liner seat, milling
21412-2 Valves, adjust
21415-5 Valve guides, replace (one cylinder head) 1
21415-5 Valve guides, replace (one cylinder head) 2
21417-5 Valve guide wear, check
21435-3 Valve clearance, adjust
21448-4 Rocker arm, overhaul
21491-4 Valves grind and decarb (first cylinder head)
21493-4 Rocker arm mechanism, overhaul
21516-2 Camshaft wear, check
21520-2 Sealing ring timing cover, replace
21521-3 Camshaft, replace
21522-2 Camshaft, replace
21525-3 Sealing ring, timing gear cover, replace
21528-2 Injection pump drive shaft seal, replace
21531-3 Timing gears, replace (all) 1
21531-3 Timing gears, replace (all) 2
21603-3 Main bearings, replace (all)
21607-3 Flywheel bearing, replace 1
21607-3 Flywheel bearing, replace 2
21607-3 Flywheel bearing, replace 3
21611-3 Connecting rod bearings, replace (all)
21631-3 Flywheel, check 1
21631-3 Flywheel, check 2
21632-2 Flywheel sensor distance, check
21635-5 Connecting rod bushing, replace (each)
21663-5 Crankshaft seal, replace (rear) 1
21663-5 Crankshaft seal, replace (rear) 2
21668-3 Crankshaft seal, replace (front) 1
21668-3 Crankshaft seal, replace (front) 2
21687-5 Flywheel ring gear, replace 1
21687-5 Flywheel ring gear, replace 2
22111-3 Oil pump, remove-install 1
22111-3 Oil pump, remove-install 2
22121-2 Oil pressure, check 1
22121-2 Oil pressure, check 2
22171-4 Oil pump, overhaul 1
22171-4 Oil pump, overhaul 2
22207-3 Oil filter, engine, replace 1
22207-3 Oil filter, engine, replace 2
22210-2 Oil filter, replace
22323-3 Oil cooler, replace
22325-5 Oil cooler, pressure test 1
22325-5 Oil cooler, pressure test 2
22337-2 Piston cooling valve, replace
23003-3 Fuel system, bleeding 1
23003-3 Fuel system, bleeding 2
23302-2 Feed pump, replace 1
23302-2 Feed pump, replace 2
23304-2 Fuel filters, replace (two) 1
23304-2 Fuel filters, replace (two) 2
23304-2 Fuel filters, replace (two) 3
23312-2 Filter, water separator, replace 1
23312-2 Filter, water separator, replace 2
23314-2 Water separator, water draining
23378-2 Fuel feed pressure, check 1
23378-2 Fuel feed pressure, check 2
23378-2 Fuel feed pressure, check 3
23397-4 Fuel feed pump, overhaul 1
23397-4 Fuel feed pump, overhaul 2
23415-3 Fuel tank strainer, clean and drain condensation water
23603-3 Idle speed, adjust
23604-2 Pump coupling disc, replace (first)
23622-2 Injection pump, setting on engine 1
23622-2 Injection pump, setting on engine 2
23628-1 Injection timing adjuster, remove
23632-1 Injection timing adjuster, install
23633-4 Injection timing adjuster, overhaul 1
23633-4 Injection timing adjuster, overhaul 2
23634-2 Injection timing adjuster, replace
23653-2 Sealing ring, drive mechanism, replace
23670-1 Injection pump, remove 1
23670-1 Injection pump, remove 2
23670-1 Injection pump, remove 3
23671-4 Injection pump, adjust
23672-1 Injection pump, install 1
23672-1 Injection pump, install 2
23672-1 Injection pump, install 3
23673-4 Injection pump, check on test bench 1
23673-4 Injection pump, check on test bench 2
23701-5 Copper sleeve injector, replace (one) 1
23701-5 Copper sleeve injector, replace (one) 2
23702-2 Injectors, replace (all) 1
23702-2 Injectors, replace (all) 2
23704-2 Injector, replace (one)
23720-2 Copper sleeve injector, replace ( one )
23724-2 Delivery pipes, replace (all)
23725-3 Distributor pipe, check
23771-4 Injectors, overhaul and test (each)
23775-4 Injectors opening pressure, adjust (each)
24101-2 Injection valves, clean
24107-2 Pressure regulator, new install
24108-1 Pressure regulator, remove
24805-2 Idle valve, check
25102-2 Gaskets, intake manifold, replace
25104-2 Gaskets, exhaust manifold, replace
25141-2 Dump valve, check
25228-2 Flexible exhaust pipe, replace
25306-2 Shutter housing, replace
25316-2 Exhaust pressure governor, replace
25318-4 Exhaust pressure governor, overhaul 1
25318-4 Exhaust pressure governor, overhaul 2
25432-4 EGR valve, overhaul
25507-3 Turbocharger, axial and radial play, check
25514-2 Turbo boost gauge, remove-install
25523-2 Pressure box by-pass valve, check
25532-4 Turbocharger, overhaul
25570-1 Turbocharger, remove 1
25570-1 Turbocharger, remove 2
25572-1 Turbocharger, install 1
25572-1 Turbocharger, install 2
25605-3 Pressure drop indicator, check 1
25605-3 Pressure drop indicator, check 2
25624-2 Filter insert, air cleaner, replace
26006-2 Cooling system, pressure test
26007-3 Cooling system, clean
26008-2 Coolant system pressure test, including heater system
26012-2 Cooling system, drain and refill
26026-2 Cooling system, drain and refill coolant
26123-3 Coolant filter, replace
26202-2 Coolant pump, replace
26271-4 Coolant pump, overhaul 1
26271-4 Coolant pump, overhaul 2
26271-4 Coolant pump, overhaul 3
26273-4 Thermostats, test 1
26273-4 Thermostats, test 2
26298-2 Thermostats, replace
26304-2 Drive belt, replace
26305-2 Drive belts fan, check and adjust
26330-2 Support bearing housing, front, overhaul
26335-4 Support bearing housing, overhaul
26346-2 Oil and filter, hydraulic cooling fan drive, change
26354-3 Hydraulic pump fan drive, overhaul
26358-3 Hydraulic motor, fan drive, overhaul
26502-2 Charge air cooler, replace 1
26502-2 Charge air cooler, replace 2
26502-2 Charge air cooler, replace 3
26504-2 Charge air cooler, leakage test 1
26504-2 Charge air cooler, leakage test 2
27106-2 Sensor, accelerator pedal, replace
27121-2 Accelerator pedal, contact, adjust
27318-2 Air cylinder, fuel shut-off, replace
28114-2 Spark plug, replace (one)
28118-2 Rubber protection, ignition coil, replace
31102-2 Batteries, replace (all)
31122-2 Battery, state of charge, check (Measure specific gravity)
32002-2 Charging test, in vehicle 1
32002-2 Charging test, in vehicle 2
32002-2 Charging test, in vehicle 3
32002-2 Charging test, in vehicle 4
32126-3 Carbon brushes, replace 1
32126-3 Carbon brushes, replace 2
32127-5 Slip rings, replace
32167-4 Alternator check, clean and test-run on bench 1
32167-4 Alternator check, clean and test-run on bench 2
32167-4 Alternator check, clean and test-run on bench 3
32172-1 Alternator, install 1
32172-1 Alternator, install 2
33160-4 Starter motor, disassemble, inspect and assemble
33170-1 Starter motor, remove
33308-2 Starting element, replace
38314-3 Tachograph, calibration (electronic) 1
38314-3 Tachograph, calibration (electronic) 2
41103-3 Clutch disc, replace 1
41103-3 Clutch disc, replace 2
41103-3 Clutch disc, replace 3
41103-3 Clutch disc, replace 4
41104-3 Clutch, wear check
41175-5 Pressure plate, overhaul 1
41175-5 Pressure plate, overhaul 2
41202-2 Clutch pedal, adjust
41204-3 Bearing clutch fork, replace
41277-5 Clutch fork and clutch shaft, replace
41283-5 Release bearing, pulling clutch replace 1
41283-5 Release bearing, pulling clutch replace 2
41314-2 Clutch cylinder, replace 1
41314-2 Clutch cylinder, replace 2
41316-2 Clutch servo, adjust
41322-2 Master cylinder for clutch complete, overhaul 1
41322-2 Master cylinder for clutch complete, overhaul 2
41342-2 Clutch system, bleed 1
41342-2 Clutch system, bleed 2
41375-4 Clutch servo, overhaul 1
41375-4 Clutch servo, overhaul 2
41375-4 Clutch servo, overhaul 3
43001-4 Damper cylinder, overhaul
43130-2 Output shaft sealing ring, replace 1
43130-2 Output shaft sealing ring, replace 2
43130-2 Output shaft sealing ring, replace 3
43130-2 Output shaft sealing ring, replace 4
43131-4 Sealing ring input shaft, replace 1
43131-4 Sealing ring input shaft, replace 2
43141-5 Oil pump, overhaul
43145-4 Sealing ring for output shaft, replace 1
43145-4 Sealing ring for output shaft, replace 2
43167-5 Gearbox, assemble
43170-1 Gearbox, remove 1
43170-1 Gearbox, remove 2
43172-1 Gearbox, install 1
43172-1 Gearbox, install 2
43173-5 Main shaft, overhaul 1
43173-5 Main shaft, overhaul 2
43173-5 Main shaft, overhaul 3
43173-5 Main shaft, overhaul 4
43175-5 Range gear, overhaul 1
43175-5 Range gear, overhaul 2
43181-5 Intermediate shaft, overhaul 1
43181-5 Intermediate shaft, overhaul 2
43181-5 Intermediate shaft, overhaul 3
43181-5 Intermediate shaft, overhaul 4
43181-5 Intermediate shaft, overhaul 5
43187-4 Gearbox, disassemble-inspect-assemble 1
43187-4 Gearbox, disassemble-inspect-assemble 2
43187-4 Gearbox, disassemble-inspect-assemble 3
43187-4 Gearbox, disassemble-inspect-assemble 4
43187-4 Gearbox, disassemble-inspect-assemble 5
43187-4 Gearbox, disassemble-inspect-assemble 6
43193-5 Output shaft, overhaul.
43195-5 Reverse shaft, overhaul
43197-5 Input shaft, overhaul 1
43197-5 Input shaft, overhaul 2
43197-5 Input shaft, overhaul 3
43197-5 Input shaft, overhaul 4
43197-5 Input shaft, overhaul 5
43233-2 Solenoid valve for valve body, control housing, replace 1
43233-2 Solenoid valve for valve body, control housing, replace 2
43273-4 Control cylinder for high and low gear ranges, overhaul 1
43273-4 Control cylinder for high and low gear ranges, overhaul 2
43275-5 Gearbox cover, overhaul 1
43275-5 Gearbox cover, overhaul 2
43278-4 Control housing, overhaul 1
43278-4 Control housing, overhaul 2
43278-4 Control housing, overhaul 3
43281-5 Gear lever control, overhaul
43722-2 Seal, output shaft, replace 1
43722-2 Seal, output shaft, replace 2
43801-2 Companion flange, output shaft, replace
46514-2 Pinion sealing ring, replace
46570-1 Differential carrier, remove 1
46570-1 Differential carrier, remove 2
46570-1 Differential carrier, remove 3
46571-4 Differential carrier, overhaul 1
46571-4 Differential carrier, overhaul 2
46572-1 Differential carrier, install 1
46572-1 Differential carrier, install 2
46572-1 Differential carrier, install 3
46656-2 Hub reduction, overhaul (one side) 1
46656-2 Hub reduction, overhaul (one side) 2
51017-3 Brake shoes, replace (one wheel)
51020-4 Brake linings, replace (one pair shoes)
51051-5 Roller, brake shoe, overhaul (one)
51074-1 Brake linings, wear check (three axles)
51085-4 Brake cylinder, overhaul (single diaphragm)
51120-2 Brake cylinder, replace (front)
51187-5 Brake drum front wheel, remove-install (one)
51414-2 Stroke, slack adjuster, check (two front and two drive wheels)
51426-2 Brake cam bushing and seals, replace (one front- or trailing wheel)
51428-2 Brake cam bushing and seals, replace (driven wheels)
51480-4 Slack adjuster, overhaul
51490-1 Slack adjuster, remove (driving wheels)
51492-1 Slack adjuster, install (driving wheels)
56020-2 Cooling coil, replace
56153-5 Compressor, check and wear measurement 1
56153-5 Compressor, check and wear measurement 2
56171-4 Compressor, overhaul 1
56171-4 Compressor, overhaul 2
56171-4 Compressor, overhaul 3
56171-4 Compressor, overhaul 4
56171-4 Compressor, overhaul 5
56183-2 Air drier, valve unit replace
56195-2 Air supply system, check
56197-2 Oil- and water separator, overhaul
56344-2 Four-circuit protection valve, replace
56347-2 Parking brake hand control, overhaul
56366-4 Relay valve, overhaul
56373-4 Footbrake valve, overhaul
59104-4 Bearings and sealings electro-magnetic brake, replace
59106-4 Coil electro-magnetic brake, replace (one) 1
59106-4 Coil electro-magnetic brake, replace (one) 2
59170-1 Electro-magnetic brake, remove
59172-1 Electro-magnetic brake, install
59211-5 Retarder, remove 1
59211-5 Retarder, remove 2
59213-5 Retarder, install 1
59213-5 Retarder, install 2
59272-1 Retarder, install
59350-2 Wheel speed sensor, replace (rear axle)
60110-2 Wheel angles, check-measure (all) 1
60110-2 Wheel angles, check-measure (all) 2
60110-2 Wheel angles, check-measure (all)
60116-3 Caster, adjust
60124-2 Toe-in, check 1
60124-2 Toe-in, check 2
60131-3 Toe-in, adjust
61103-3 Steering knuckle, overhaul (one) 1
61103-3 Steering knuckle, overhaul (one) 2
61103-3 Steering knuckle, overhaul (one)
61114-2 King pin journalling, adjust (one side)
61270-1 Front axle complete, remove 1
61270-1 Front axle complete, remove 2
61272-1 Front axle complete, install 1
61272-1 Front axle complete, install 2
64028-2 Power steering, function check
64104-2 Steering wheel, replace
64106-2 Steering shaft bearings upper and lower, replace
64116-2 Steering shaft universal joint, replace
64120-2 Steering wheel adjuster, adjust
64122-2 Steering wheel adjuster, overhaul
64128-2 Steering wheel adjuster, upper, replace
64150-1 Steering column, remove
64152-1 Steering column, install
64170-1 Steering wheel, remove
64172-1 Steering wheel, install
64174-2 Steering shaft, replace
64210-2 Sealing ring, steering spindle, replace
64231-5 Steering spindle sealing ring, replace
64238-2 Angle gear, overhaul 1
64238-2 Angle gear, overhaul 2
64238-2 Angle gear, overhaul 3
64252-2 Pressure point, steering gear, check and adjust
64254-2 Unloading mechanism, check and adjust
64273-5 Sealing ring, sector shaft, replace
64277-4 Steering gear, overhaul
64282-1 Steering gear, remove 1
64282-1 Steering gear, remove 2
64282-1 Steering gear, remove
64284-1 Steering gear, install 1
64284-1 Steering gear, install 2
64284-1 Steering gear, install 3
64305-5 Pitman arm, replace 1
64305-5 Pitman arm, replace 2
64312-2 Link rod, replace 1
64312-2 Link rod, replace 2
64312-2 Link rod, replace 3
64331-3 Steering arm, replace (one)
64357-5 Track rod end, replace (one)
64370-1 Track rod, remove
64372-1 Track rod, install
64512-4 Power steering pump, overhaul 1
64512-4 Power steering pump, overhaul 2
64514-2 Oil and filter, power steering, replace
64570-1 Power pump, remove
64572-1 Power pump, install 1
64572-1 Power pump, install 2
65275-4 Reaction rod, overhaul
71415-1 Joint, remove
71418-2 Tie warning, adjust
72002-2 Bellow height, check measure
72004-2 Bellows height, check and adjust
72005-3 Bellow hight, adjust
72602-2 Air bellows, drive axle, replace
72617-2 Level sensor, air suspension driven axle, replace (one) 1
72617-2 Level sensor, air suspension driven axle, replace (one) 2
72858-2 ECS control unit, replace
72888-3 MID 150 Control unit, programming
72923-3 ECS customer parameter, setting
76102-2 Front shock absorber, replace (one
76104-2 Rear shock absorber, replace (one)
76106-2 Rear shock absorber bushings, replace 1
76106-2 Rear shock absorber bushings, replace 2
76110-2 Front shock absorber bushings, replace 1
76110-2 Front shock absorber bushings, replace 2
76204-2 Rubber journal and bushing, anti roll bar front, replace
76215-2 Rubber bushing, anti-roll bar, replace
76216-2 Anti-roll bar rubber journal and bushing, overhaul (rear Bolted)
76421-3 Induction sensor low entry, adjust
77014-2 Driving wheels, remove-install (one side)
77018-2 Front wheel, remove-install (one side)
77034-2 Driving wheel remove install (one side)
77038-2 Front wheel remove-install (one side)
77171-4 Rim, clean (one wheel)
77310-2 Front wheel bearing, location (two wheels)
77323-3 Front wheel bearing, adjust (one)
77326-2 Front wheel bearings and seal, replace 1
77326-2 Front wheel bearings and seal, replace 2
77342-2 Front wheel bearing, adjust (one wheel)
77343-3 Wheelstud, replace
77350-2 Rear wheel bearing, adjust (two wheels driving or trailing wheels)
77361-3 Trailing wheel hub, remove
77363-2 Rear wheel bearing and seal, replace
Adjusting range cylinder on gearbox without retarder
Adjusting valves
Air suspension, solenoid valve level control, replace
Alternator, disassembly
Alternator, installation
Articulation angle warning system, adjust
Assembling range gear (without retarder)
Automatic operation slack adjuster, checking
Automatic slack adjuster, adjusting spring force 1
Automatic slack adjuster, adjusting spring force 2
Balancing the propeller shaft 1
Balancing the propeller shaft 2
Ball joint play, link rods and track rods, check
Battery charging
Brake cylinders trailing axle, new install
Brake linings, machining
Broken screws for oil sump, THD 101-102 engine
Camshaft wear, check
Changing the disc springs for height adjustment
Charge pressure, check opening pressure of wastegate
Charging regulator, replace
Charging the compressed air system through the workshop air supply
Check measurements, general
Checking and adjusting diff. lock
Checking and adjusting the front-wheel bearings
Checking range gear
Checking tooth contact
Checking with electric pressure gauge UT 41-11082
Control housing
Conversion from G7 EGS to G8 EGS
Coolant return pipe, new install
Coolant type, replace
Crankshaft wear, check 1
Crankshaft wear, check 2
Crankshaft
Curve angles, adjust 1
Curve angles, adjust 2
Cylinder block, check
Cylinder head, check
Cylinder head, cylinder liner, valves
Cylinder head, removing cleaning
Differential lock, checking and adjusting
Diodes and heat sinks
Disassembling range gear, type with retarder
Drain Oil
Draining Oil
ECS control unit, checklist before replacement
ECS, diagnose program
EDC engines without cruise control
Electronic tachograph, new install
Failure diagnosis
Frame Alignment
Front axle member (removed), check measuring 1
Front axle member (removed), check measuring 2
Fuel system, check
Gas pipe system, draining
Gearbox retarder, disassembly and assembly
Gudgeon pin, connecting rod
Initial considerations
Injectors
Installation instructions for nipples
Installing hydraulic retarder
Installing the final drive
Level sensor, air suspension, replace (one) 1
Level sensor, air suspension, replace (one) 2
Level sensor
Low idling speed EDC
Manual slack adjuster, assembling
Manual slack adjuster, disassembling
Manual slack adjuster, installation
Manual slack adjuster, removal
Measures in connection with repairs involving dismantling the wheelbrake mechanism
Oil and oil filter, instructions for changing
Oil pressure, piston cooling
Oil pump, removing
Overhauling finaI drive removed
Overview Lock Carrier Vehicle through MY 2015
Particulate filter insert, cleaning 1
Particulate filter insert, cleaning 2
Piston piston rings
Power steering system, function check
Preheating resistance, replacement
Pressure-testing cooling system 1
Pressure-testing cooling system 2
Pressure-testing heat exchanger (Exchanger removed)
Propeller shaft
Push rod wear, check
Radiator
Rear axle, adjust 1
Rear axle, adjust 2
Rear axle, adjust 3
Rear axle’s angle precision — adjustment
Rear axle’s angle precision — check
Re-gasketing the pinion
Relay, replace
Removing range gear (without retarder)
Removing the final drive 1
Removing the final drive 2
Removing the retarder
Repairing reaction rod attachments
Replacing ball bearing when renovating belt pulley bearings
Replacing coolant filter
Replacing fuel filters
Replacing main thermostat sealing ring
Replacing the propeller shaft fork or tubes 1a
Replacing the propeller shaft fork or tubes 1b
Replacing the propeller shaft fork or tubes 2
Replacing the propeller shaft fork or tubes 3
Retarder coils, replacement
Retarder, disassembly
Retarder, installation
Safety regulations 1
Safety regulations 2
Safety regulations 3
Seal replacement alternative method
Servicing range cylinder, gearbox without retarder
Servo pump overflow valve, replace
Spark plugs, replacing
Special tools
Speedometer, clock and trip meter
Starting pre-heater
Steering gear adjustment
Steering gear
Steering shaft, replace
Steering wheel adjustment, B10M
Steering wheel adjustment
Switch protection bushing, replacement
Swivel pin bushings, replacement
Testing charging regulator
Testing injection pump
Throttle potentiometer, check
Tightening on wheels
Timing gears, replacing removing
Timing gears; Checking
Tools to be made at the workshop
Topping-up coolant
Topping-up oil
Trailer steering system, checking and adjusting tracking
Transmission, assembling
Transmission, general instructions
Transmission, installing
Transmission, removing
Turbine rotor ring gear speed sensor (n3), changing
Turbo failure on charge air cooler engines, inspect
Turbocompressor, installation
Turbocompressor, removing installing
Turbocompressor, servicing
Valves, inspection
Valves, valve guides, replacing
Valves, valve seats
Vehicle operation test
Venting fuel system
Water and existent residues in the water separator cup, draining
Welding requirements 1
Welding requirements, welding body frame
Wheelbrakes, checking and adjusting
Working pressure valve

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