Volvo B10L Bus Service Repair Manual PDF

Volvo B10L Bus Service Repair Manual PDF

Size: 163.04 MB
Language: English
Make: Volvo
Machine: Bus
Document: Service Repair Manual, Electrical Wiring Diagram, Hydraulic Diagram
Model: Volvo B10L
Page: 2627 Pages

Detail Contents:
Bulletins – Information

• Adapter 62 pin 9998699-1
  Adapter 62 pin 9998699-2
  Adapter 9990020
  Cable 88890304
  New board system and laminate
  Service tool Class 1
  Special Tool General information
  Special Tools, changes
  Tidying up the tool database
  Tool database
  Trouble shooting equipment
  VBEAT 9990832

Description, Design and Function

• Abbreviations
  ABS-ASR with D-version control unit
  Accelerator pedal control
  Air drier
  Analysis of engine oil
  Anti-lock brake system (ABS)
  ASR-Anti Spin Regulation
  Brake fluid
  Cables clamping
  Check ignition timing (basic setting)
  Component locations
  Components
  Compressor
  Consumables
  Control system EDC
  Control unit
  Coolant
  Cooling system
  Crankshaft
  CRT system
  Cylinder block
  Cylinder head
  Cylinder liner and piston
  Cylinder liner
  Diesel fuel
  Disassembly instructions, complete vehicle
  Door operation, electrical pneumatic
  ECS system, special features
  Electrical system
  Electronic control system
  Electronically controlled air suspension
  Engine controls
  Engine oil
  Engine
  Exhaust pressure governor
  Filler valve Accumulator block
  Four-circuit protection valve
  Front air suspension, components
  Front wheel suspension
  Fuel system, natural gas
  Fuel system
  Gas pipe system
  Gearbox, automatic, drawing
  Gearbox
  General quality requirements
  General
  Grease
  Handling lubricants
  Headlamps
  Hydraulic fan drive
  Hydraulic system
  Ignition system
  Injection timing adjuster
  Inlet and exhaust system
  Instrument, system description Design
  Instrument, system description Explanation of pins
  Instrument, system description Function
  Instrument, system description
  Instrumentation, component placement
  Introduction
  Joint angle sensor
  Lubricants, fluids and oil analysis
  Lubrication and oil system
  Master ID, connectors
  Mechanical system
  MID 128 Engine control unit
  Most important characteristics of the EST 18 control unit
  Multiplexed electrical system
  Oil reservoir
  Oil water separator on B10L-BLE
  Oils
  Pipes, hoses and fittings
  Pistons
  Power path
  Power steering gear, exploded view
  Power steering gear
  Power steering pump
  Power steering system
  Pressure regulator
  Pressure sensor
  Propeller shaft
  Proportional valve
  R3 – Group 0
  R3 – Group 64
  Rear axle, crown wheel and pinion
  Rear axle, differential
  Rear axle, general
  Rear axle, reduction gear
  Rear axle
  Recommendations for Volvo Trucks
  Rubber sealings, general
  Safety system
  Sensor, fuel supply regulation
  Shock absorbers
  Software download
  Speed signal
  Starter motor
  Starting process
  Steering column
  Steering knuckle
  Steering wheel
  Stop hazard turn lamps, simplified schematic
  Storage instructions
  Storage
  Tank system 5000
  Teach-In of lock-up
  Technical data
  Throttle housing
  Toolbox
  Towing information
  Transmission oil
  Turbocharger
  Turn table
  Updating VDA
  Valves
  Vehicle control unit
  Viscosity
  Warning signals
  Wheel alignment
  Wheel brake, diagram
  Wheel brake

Diagnostics

• 900A Fault during SAE J1939 transmission
  900B SAE J1939 Control link, interruption
  900F Tachograph buttons not working
  9010 Display fault
  9051 Chart missing for driver
  9052 Chart missing for driver
  9053 Time indicator fault
  9060 Drawer
  9061, 9062, 9063 Internal recording error
  9064 Tachograph chart drive circuit
  9430 Output B7
  A00C Internal communication fault
  A050 Trip without chart for driver
  A400 Power loss
  A423 Error during sensor communication
  A822 Error in the sensor key serial number signal
  ABS ECU measurement box, translation table
  ABS, fault tracing 1
  ABS, fault tracing 2
  Air drier, function check
  Air drier
  Basic check
  Basic data gathering 1
  Basic data gathering 2
  Battery analyser, 7200, user manual
  Battery analyzer, 88890075 EXP, user manual
  Boost pressure, test drive
  Cables and connectors, fault tracing
  Carbon monoxide (CO) in coolant system, check
  Chassis ECM (CECM-C), check
  Checklist A, EBS control unit
  Control unit parameters 1
  Control unit parameters 2
  Control unit PIN configuration 1
  Control unit PIN configuration 2
  CRT, fault tracing
  Cylinder balancing, check
  Cylinder Compression, test
  Data links, fault tracing
  Diagnosis program 1
  Diagnosis program 2
  ECS system, using a PC for fault tracing
  ECS, read fault codes
  Engine control unit in out signals status, test 1
  Engine control unit in out signals status, test 2
  Engine controls E-GAS II 2
  Engine controls E-GAS II 3
  Engine controls E-GAS II-1
  Exhaust back pressure, measure (vehicle standing still) 1
  Exhaust back pressure, measure (vehicle standing still) 2
  Exhaust back pressure, measurement (vehicle in motion)
  Fault code fault tracing
  Fault code troubleshooting 1
  Fault code troubleshooting 2
  Fault tracing, function testing and adjustments
  Fault tracing, solenoid valves and sensors (connections connectors)
  Fault tracing
  Flywheel and camshaft signal, test
  Fuel system and used lubricant oil analysis, fault tracing
  Fuel system, fault tracing 1
  Fuel system, fault tracing 2
  Injector fuel volume, check
  Inlet and exhaust systems, check
  Master ID, fault tracing
  MID 128 Engine control unit, fault codes
  MID 136 Brake system, fault codes
  MID 136 In and output signals status, test
  MID 144 Vehicle control unit, fault codes
  MID 164 CECM-C, chassis module, fault codes 1
  MID 164 CECM-C, chassis module, fault codes 2
  MID 210 Master ID
  MID 210 Resistance measuring
  MID 210 Voltage measuring
  MID 234 In and output signals status, test
  MID 234 Instrumentation, fault codes
  MID 234 PID 120 Oil temperature, retarder
  MID 234 PID 175 Oil temperature, engine
  MID 234 PID 177 Oil temperature, gearbox
  MID 234 PPID 91 Brake pressure, circuit 3
  MID 234 SID 240 Program memory
  Performance check, basic
  Power steering, function check
  Pressure accumulator, check
  R3 – Group 37
  R3 – Group 451
  Sensor values, check
  Starting heater, check
  Tachograph, fault code table
  Tachograph, fault codes, general information
  Test drive, fault tracing
  Throttle control, setting
  Toolbox, tests
  Trouble-shooting by error codes error numbers
  Trouble-shooting by symptom and related error code
  Trouble-shooting ignition system
  Turntable, fault tracing 1
  Turntable, fault tracing 2
  Vehicle control unit, check
  Work routine, fault tracing 1
  Work routine, fault tracing 2

Forms

• Battery, warranty claim handling, additional information
  Charge air cooler, additional information claim handling
  Check card storage maintenance
  Control unit, warranty handling, protocol
  Oil and fuel consumption, follow-up
  Radiator, warranty claim handling, additional information

Repair

• 51020-4 5109-03-04-01 Brake linings, replace (one pair shoes)
  Accelerator pedal, contact, adjust
  Adjusting valves
  Adjustment mechanism, brake caliper, overhaul
  Air drier non return valve, replace
  Air drier, drier insert, replace
  Air drier, replace
  Air drier, valve unit replace 1
  Air drier, valve unit replace 2
  Angle gear, overhaul
  Angle sensor, check and adjust
  Automatic transmission, modification
  Balancing the propeller shaft 1
  Balancing the propeller shaft 2
  Balancing the propeller shaft 3
  Ball joint play, link rods and track rods, check 1
  Ball joint play, link rods and track rods, check 2
  Battery analyzer user manual
  Battery charging
  Bearing housing, yoke plate, replace
  Bellow height, check measure
  Bellow hight, adjust
  Brake anchorage front wheel, replace (one)
  Brake caliper front wheel, replace
  Brake disc, front wheel, replace
  Brake drum, replace (one drive wheel)
  Brake drum, replace (one front wheel) 1
  Brake drum, replace (one front wheel)
  Brake linings, wear check (one axle)
  Brake pads, replace (two front wheels)
  Brake shoes, alignment with dial indicator (one wheel) 1
  Brake shoes, alignment with dial indicator (one wheel) 2
  Brake shoes, replace (one wheel)
  Bushings control arms lower, replace
  Bushings control arms upper, replace
  Bushings, yoke plate, repace
  Camshaft, replace
  Charge air cooler, leakage test (2)
  Charge air cooler, leakage test
  Charge air cooler, replace
  Charge pressure, check opening pressure of wastegate
  Charging regulator, replace
  Charging test, in vehicle
  Checking with electric pressure gauge UT 41-11082
  Checklist B, modulators
  Companion flange, output shaft, replace
  Compressor, check and wear measurement
  Compressor, overhaul
  Coolant filter, replace
  Coolant pump, overhaul 1
  Coolant pump, overhaul 2
  Coolant system pressure test, including heater system
  Cooling coil, replace
  Cooling system, drain and refill coolant
  Copper sleeve injector, replace ( one )
  Crankshaft seal, replace (front)
  Crankshaft seal, replace (rear)
  Crankshaft wear, check
  Crankshaft
  Cylinder block, check
  Cylinder block, face grind
  Cylinder compression test
  Cylinder head, cylinder liner, valves
  Cylinder head, install (first)
  Cylinder head, pressure test (first)
  Cylinder head, remove (first)
  Cylinder head, removing cleaning
  Cylinder liner seat, milling (first)
  Cylinder liner seat, milling
  Delivery pipes, replace (all)
  Deviations form the earlier testing
  Diagnostics
  Diodes and heat sinks
  Distributor pipe, check
  Draining oil
  Drive belt, replace
  Dump valve, check
  Dust seals, brake housing, replace
  ECS control unit, checklist before replacement
  ECS control unit, replace
  ECS customer parameter, setting
  ECS system, calibration
  EDC engines without cruise control
  EGR valve, overhaul
  End plate front, overhaul
  Engine, remove
  Exhaust pressure governor, overhaul
  Fan motor, servicing
  Fan speed, check
  Flywheel bearing, replace
  Flywheel housing run-out, check
  Flywheel ring gear, replace
  Flywheel sensor distance, check
  Flywheel, check
  Four-circuit protection valve, replace
  Front axle 1
  Front axle 2
  Fuel feed pressure, check
  Fuel filters, replace (two)
  Fuel system, check
  Gudgeon pin, connecting rod
  Guide sleeves, bushings and seals, replace
  Horn, replace
  Hydraulic cylinder bushing, replace
  Hydraulic cylinder, turntable, replace
  Hydraulic system oil, replace
  Hydraulic system, pressure setting and oil filling
  Injection pump, check on test bench
  Injection valves, clean
  Injectors, replace (all)
  Injectors
  Level sensor
  Low idling speed EDC
  Oil and oil filter, instructions for changing
  Oil and oil filters, changing
  Oil and water separator, overhaul
  Oil cooler, pressure test
  Oil filter, replace
  Oil level, checking
  Oil pressure, check
  Oil pressure, piston cooling
  Oil pump, overhaul
  Oil pump, remove-install
  Oil pump, removing
  Output shaft seal, replace
  Particulate filter insert, clean 1
  Particulate filter insert, clean 2
  Pinion, assembly; measure pinion position and bearing preloading
  Piston and liner, replace (one)
  Piston piston rings
  Piston seal, replace
  Piston, rings replace (all)
  Pitman arm, remove
  Pressure box by-pass valve, check
  Pressure pipe, replace
  Pressure regulator, new install
  Pressure regulator, remove
  Pressure-testing cooling system 1
  Pressure-testing cooling system 2
  Propeller shaft
  R3 – Group 28 Spark plug, rubber protection and special grease
  Radiator, check
  Reaction rod, overhaul
  Rear axle drive wheel, measure bearing play
  Rear axle, assembly
  Rear axle, complete, replace
  Rear axle, components, inspect
  Rear axle, dismantle
  Rear axle, remove
  Relay, replace
  Removing and installing rear engine
  Replacing coolant filter
  Replacing fuel filters
  Replacing main thermostat sealing ring
  Replacing seal, output shaft
  Replacing the propeller shaft fork or tubes 1
  Replacing the propeller shaft fork or tubes 2
  Replacing the propeller shaft fork or tubes 3
  Replacing the propeller shaft fork or tubes 4
  Replacing the propeller shaft fork or tubes 5
  Rocker arm, overhaul
  Routine maintenance
  Rubber protection, ignition coil, replace
  Safety regulations 1
  Safety regulations 2
  Safety regulations 3
  Screw joints, frame link, check
  Screw joints, frame link, replace
  Seal for crankcase, replace
  Seal, output shaft, replace
  Sealing ring, drive mechanism, replace
  Sealing ring, timing gear cover, replace
  Servicing the engine
  Servo pump, remove 1
  Servo pump, remove
  Shutter housing, replace
  Slack adjuster, check
  Sleeve, injector, replace (One)
  Smoke frequency, check
  Spark plug, replace (one)
  Spark plugs, replacing
  Speedometer, clock and trip meter
  Speedometer, clock trip meter
  Starter motor, disassemble, inspect and assemble
  Starter motor, remove
  Starting element, replace
  Starting pre-heater
  Steering 1
  Steering 2
  Steering 3
  Steering 4
  Steering 5
  Steering 6
  Steering 7
  Steering 8
  Steering 9
  Steering 10
  Steering gear, renovation
  Steering knuckle, overhaul (one) 1
  Steering knuckle, overhaul (one)
  Stroke, slack adjuster, check (two front and two drive wheels)
  Tank system 5000
  Tank system 7000
  Testing injection pump
  Thermostat valve, checking
  Thermostats, test
  Throttle potentiometer, check
  Timing gears, replace (all)
  Timing gears, replacing removing
  Timing gears; Checking
  Topping-up coolant
  Topping-up oil
  Transmission, assembling
  Transmission, general instructions
  Transmission, installing
  Transmission, removing
  Turbine rotor ring gear speed sensor (n3), changing
  Turbocharger, install
  Turbocharger, overhaul
  Turbocharger, remove
  Turbocompressor, removing installing
  Turbocompressor, repairs
  Valve clearance, adjust
  Valve guides, replace (one cylinder head)
  Valves grind and decarb (first cylinder head)
  Valves, valve guides, replacing
  Valves, valve seats
  Venting fuel system
  Wheel angles, check-measure (all)
  Wheel speed sensor, replace (rear axle)
  Wheel splay, check and adjust
  Working pressure valve

Schematic Diagrams

• Air pressure brake system, components 1
  Air pressure brake system, components 2
  Wiring diagram 1
  Wiring diagram 2
  Wiring diagram 3
  Wiring diagram information 1
  Wiring diagram information 2

Service and Maintenance

• Air filter handling
  Automatic speed limiter, setting
  Body
  Cables and clamping at turntable
  Chassis painting
  Chemical products catalogue
  Cleaning of engine and sound absorber
  Control unit EPROM 1
  Control unit EPROM 2
  Delivery and Warranty Service
  Diagnostics and warning
  Engine, clean
  Fault code checks EDC system
  Fuel system natural gas
  Fuel system, natural gas
  Gas tank visual inspection
  Gastank, visual inspection 1
  Gearbox oil and filter, replace
  General, warranty service
  Inspection point EDC components and wiring
  Lubricating oil and oil filter, changing
  Lubrication chart 1
  Lubrication chart 2
  Non-return valve, check
  Particulate filter
  R3 – Groupd 17
  Repair of wiring, example
  Service and maintenance
  Service instruction 1
  Service instruction 2
  Service instruction 3
  Service interval for CRT system
  Service points for gas line with valves and filter
  Servicing points – gas line with valves and filters
  Spring brake cylinder, inspect
  Storage treatment of vehicles
  Supplement to Bus with natural gas engine GH10A245
  Supplementary instruction for service and maintenance
  Torque converter pressure, checking
  Undercarriage protection maintenance procedure
  Universal joints, lubrication

Specifications

• Adhesive and sealant
  Air drier
  Alternator
  Anti-lock brake system
  Anti-roll bar 1
  Anti-roll bar 2
  Brake equipment
  Camshaft 1
  Camshaft bearings 1
  Camshaft bearings 2
  CECM-C
  Cleaning agent
  Compressed air system
  Compressor
  Connecting rods
  Cooling system
  Crankshaft
  Cylinder block 1
  Cylinder block 2
  Cylinder head 1
  Cylinder head 2
  Cylinder liner 1
  Cylinder liner 2
  ECS bellows height
  ECS, data sets
  Electronic unit injectors
  Engine control system
  Engine controls E-GAS II
  Exhaust brake, exhaust pressure governor
  Flywheel
  Front wheel suspension
  Fuel filters 1
  Fuel filters 2
  Fuel pump
  Fuel system 1
  Fuel system 2
  Fuel system 3
  Fuel system, natural gas 1
  Gearbox, hydraulic
  Gearbox
  General 1
  General 2
  General 3
  General 4
  Gudgeon pin 1
  Gudgeon pin 2
  Hydraulic fan drive
  Injection pump
  Instrumentation
  Intake and exhaust system
  Kneeling and Ferry lift option
  Lubricant
  Lubricating and oil system
  Lubrication 1
  Lubrication 2
  Lubrication 3
  Main bearing journals
  MID 128 Engine control unit, signal descriptions
  Oil water separator on B10L BLE
  Paint touch-up material
  Piston rings 1
  Piston rings 2
  Pistons 1
  Pistons 2
  Pistons 3
  Power steering pump 1
  Power steering pump 2
  Power steering system
  Pressure-drop indicator
  Propeller shaft
  Shock absorber 1
  Shock absorber 2
  Specifications 1
  Specifications 2
  Speedometer sensor
  Springs
  Standard tightening torques
  Steering gear 1
  Steering gear 2
  Steering system, tightening torques 1
  Steering system, tightening torques 2
  Tachograph 1
  Tachograph 2
  Tachograph, signal descriptions
  Tightening torque
  Tightening torques 1
  Tightening torques 2
  Tightening torques 3
  Tightening torques and patterns
  Tightening torques
  Timing gears 1
  Timing gears 2
  Turbocharger
  Turn table 1
  Turn table 2
  Valve guides
  Valve mechanism 1
  Valve mechanism 2
  Valve mechanism 3
  Valve mechanism 4
  Valve springs 1
  Valve springs 2
  Valve springs 3
  VECU
  Wear tolerances 1
  Wear tolerances 2
  Wheel alignment 1
  Wheel alignment 2
  Wheel alignment 3
  Wheel brakes
  Wheel installation

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