Volvo Akerman EW230B Excavator Service and Repair Manual PDF

Volvo Akerman EW230B Excavator Service and Repair Manual PDF

Size: 46.92 MB
Language: English
Make: Volvo
Machine: Excavator
Document: Service and Repair Manual, Electrical Diagram
Model: Volvo Akerman EW230B
Page: 4369 Pages

Detail Contents:
1 Akerman EW230B
A few simple safety rules when servicing
Adjusting of hydraulic pressure (2)
Adjusting of hydraulic pressure
Air conditioning (2)
Air conditioning
Alternator (2)
Alternator
Attachment bracket
Attachment bracket1
Boom cylinder, improved connection
Camshaft 1
Camshaft and tappets, inspection
Camshaft bearing, changing
Camshaft bearings, checking
Camshaft specs
CareTrack Telematics system
CareTrack, new software version 2008w6
Changed sensor for end position damping
Changing glow plug in diesel engine heater from 24 V to 12 V with resistor unit
Changing of the brake accumulator (2)
Changing of the brake accumulator
Charge air cooler, checking for leaks
Charging batteries
Check method on engine oil consumption
Component lists and index for wiring diagrams (2)
Component lists and index for wiring diagrams
Compression test, warm engine
Connecting rod, inspection
Connecting rods
Control-pressure valve for digging brakes (12-p)
Control-pressure valve for digging brakes
Control-pressure valve for dozer blade and stabilisors (12-h)
Control-pressure valve for dozer blade and stabilisors
Control-pressure valves (12a-b och 12c-d)
Control-pressure valves for travel and brakes and control valve for pressure back-up
Control-pressure valves for travel (12-e) and brakes (12-f) and control valve for pressure back-up (13-i)
Control-pressure valves
Coolant pump for charge air cooler, reconditioning
Coolant pump, reconditioning
Copper sleeves for injectors, changing
Crankshaft 2
Crankshaft, checking
Cylinder block specs
Cylinder block, assessing cracks
Cylinder block, checking level
Cylinder block, grinding level
Cylinder data
Cylinder data1
Cylinder head, checking for leaks
Cylinder head, dismantling
Cylinder head, inspection
Cylinder head, milling sealing grooves and flame edge grooves (TD61 and TD71 only)
Cylinder head, surface grinding (TD61 and TD71 only)
Cylinder head, surface grinding (using face plate and abrasive cloth)
Cylinder head
Cylinder liner seat, reconditioning
Cylinder liner, checking and measuring wear
Cylinder liner, fitting
Cylinder liner, removal
Cylinder liners 1
Cylinder liners
DEF AdBlue AUS32 sampling, method
Delivery pipe
Description cooling
Description cylinder head
Description engine
Description EW230B (2)
Description EW230B
Description of operation, injection pump
Description of the brake system (2)
Description of the brake system
Description of the hydraulic system and its components (2)
Description of the hydraulic system and its components
Description of the stering system (2)
Description of the stering system
Description, automatic belt tensioner
Description, exhaust brake
Description, feed pump
Description, governor
Description, injection advance mechanism (injection angle advance)
Description, injection pump
Description, overflow valve
Description, pressure valve
Description, pressure-dependent full-load stop (smoke limiter) and cold start device
Description, thermostat
Diagram
Diagram 1. Current supply equipment, 1
Diagram 1. Current supply equipment, 2
Diagram 1
Diagram 2. Monitoring equipment, 1
Diagram 2. Monitoring equipment, 2
Diagram 2
Diagram 3. Monitoring equipment, 1
Diagram 3. Monitoring equipment, 2
Diagram 3. Monitoring equipment, 3
Diagram 3
Diagram 4. Travel light equipment
Diagram 4
Diagram 5. Various equipment
Diagram 5
Diagram 6. Optional equipment
Diagram 6
Diagram 7. Cab equipment
Diagram 7
Diagram 8. Working light equipment
Diagram 8
Diagram 9. Control equipment
Diagram 9
Diagram 10. Control equipment, 1
Diagram 10. Control equipment, 2
Diagram 10
Diagram 11. Climate control equipment
Diagram 11
Diesel engine speeds
Diesel engine
Diesel fuels – quality and function
Diesel fuels – quality and function1
Dieseling in hydraulic cylinders (2)
Dieseling in hydraulic cylinders
Display unit, A9 (2)
Display unit, A9
ECU, functional check
Electrical distribution box, A2 (2)
Electrical distribution box, A2
Emergency Control (2)
Emergency Control
Engine control
Engine oil change, extended interval of 500 hours for low-emission engines
ENGINE RECONDITIONING
Engine, assembly
Engine, dissasembly
Filtering hydraulic oil (2)
Filtering hydraulic oil
Fire extinguisher
Flywheel
Foreword Engine
Four-way valves (5a-h)
Four-way valves
Fuel sampling, method
Fuel system (2)
Fuel system sepcs
Fuel system
General instructions engine
GRD G700B LabourTimeGuide
G700B Labour Time Guide Foreword.pdf
Hammer hydraulic option, installing new
Hammer hydraulic option, installing new
Hammer hydraulic option, installing new1
Hammer hydraulic option, installing new2
Hammer hydraulic option, installing new3
Hammer hydraulic option, installing new4
Hammer hydraulic option, installing new5
Hammer hydraulic option, installing new6
Hammer hydraulic option, installing new7
Hammer hydraulic option, installing new8
Hammer hydraulic option, installing new9
Hyd equipment for quick fit
Hydraulic brake system (2)
Hydraulic brake system
Hydraulic hose assembly leakage handling
Hydraulic oil cooler (18d)
Hydraulic oil cooler (18-d)
Hydraulic oil, environmental
Hydraulic scheme
Hydraulic system flushing method
Injection angle advance
Injection pump drive, reconditioning
Injection pump, changing
Injection pump, checking and adjusting injection angle (using tool 998 7057)
Injection pump, checking and adjusting injection angle (using tool 999 6848)
Injection pump
Injectors
Instructions for factory reconditioned engines
Instructions for shrinking (2)
Instructions for shrinking
Instructions for vacuum pump (2)
Instructions for vacuum pump
Instructions for work with the electrical system (2)
Instructions for work with the electrical system
Instruments, sensors and warning systems
Lead marking (2)
Lead marking
Leads and fuses (2)
Leads and fuses
List of components for hydraulic circuit diagrams
Location of electrical components (2)
Location of electrical components
Low engine speed (no injection angle advance)
Lubrication system, TD61 and TD63
Lubrication system, TD71 and TD73
Machine model
Main bearings and big-end bearings
Main dimensions
Main electrical components (2)
Main electrical components
Measures to prevent fire
Measuring backlash in slewing system (2)
Measuring backlash in slewing system
Measuring radial clearance in the digging equipment bearings (2)
Measuring radial clearance in the digging equipment bearings
Mesh screen sun roof
Miscellaneous (2)
Miscellaneous
Miscellaneous1
Modification of CareTrack wire harness
Monitors and sensors (2)
Monitors and sensors
New product
New product1
New TechTool VCADS Pro interface
Nitride hardened timing gears
Oil cooler, checking for leaks
Oil pump, reconditioning (double pump)
Oil pump, reconditioning (single pump)
Oil pump
Oil sampling, method
Oil sampling, sampling points
Oil sump Specifications
Oil valves, changing
OPERATION 1 – True-value sensor (speed sensor) (2)
OPERATION 1 – True-value sensor (speed sensor)
OPERATION 2 – Set-value potentiometer (revs) (2)
OPERATION 2 – Set-value potentiometer (revs)
OPERATION 3 – Adjustment of the idling revs signal (2)
OPERATION 3 – Adjustment of the idling revs signal
OPERATION 4 – Adjustment of the full revs signal (racing rpm) (2)
OPERATION 4 – Adjustment of the full revs signal (racing rpm)
OPERATION 5 – Adjustment of the working range of the proportional valve (2)
OPERATION 5 – Adjustment of the working range of the proportional valve
OPERATION 6 – Trimming the rated speed (2)
OPERATION 6 – Trimming the rated speed
OPERATION 7 – Hydraulic control device for power control (2)
OPERATION 7 – Hydraulic control device for power control
Oscillation damper
Piston and connecting rod, assembly
Piston and connecting rod, dismantling
Piston rings, changing
Piston rings
Pistons
Portable refillable O-ring kits
Preparation (2)
Preparation
Pressure adjusting and leak detection
Product Identification Signs (2)
Product Identification Signs
Product plate
Pump P1 (2)
Pump P1
Pump P2 (2)
Pump P2
Pump P3 (2)
Pump P3
Quickfit hyd
Rear crankshaft seal
Recommendations for cleanliness when working on hydraulic systems (2)
Recommendations for cleanliness when working on hydraulic systems
Recommendations for Oil Sampling Intervals
Recommended special tools
Recommended tolerances for tightening torque
Reporting of product misuse & near-miss report
Reports
Risk of accidents when handling counterweight
Risk of caustic burns to skin after contact with overheated viton seals
RM Compaction ABG Time Guide
Foreword
Drum
Hydraulic
Electrical
Engine
Structural
Drive system
Water
RM Compaction Time guide
Drum
Hydraulic
Electrical
Engine
Structural
Drive system
Water
RM Paving Systems ABG Time Guide
Foreword
Screeds
Hydraulics
Structural
Engine
Drive system
Electrical
Rocker arm mechanism, reconditioning 1
Rocker arm mechanism, reconditioning
Rotating beacon
Routines for reporting cracks on Boom and Arm
Safety when working with wheels and tyres
Safety
Serial no. on ÅKERMAN – VOLVO models from 1974 – up to 2001
Service positions
Servo pump, PS (2)
Servo pump, PS
Setting of the control range of the travel motor (2)
Setting of the control range of the travel motor
Shimming of equipment joints (2)
Shimming of equipment joints
Slewing pressure limiting valve (2-f)
Slewing pressure limiting valve
Slewing ring clearance
Slewing system
Solenoid valves (2)
Solenoid valves
Special tool catalog
General
Index
Hooks
1. Enviroment and Safety equipment
2. Measuring equipment
3. Tightening and Loosening tools
4. Lifting equipment
5. Pullers and Pressing equipment
6. Drifts
7. Guide pins and Guide sleeves
8. Pliers
9. Fixtures
10. Tech Tool
11. Spare parts
Specifications Engine
Specifications lubrication
Specifications
Speed sensing control, SSC (2)
Speed sensing control, SSC
Starting with booster batteries
Steering valve (13-j)
Sun blinds
Supplement to SB 210 EXC K 0006 (change to low emission engine on EC-EW200, EC-EW230B)
The use of special test unit for SSC (2)
The use of special test unit for SSC
There are three valves in the lubrication system
Thermostat, checking operation
Thermostat
Tightening torques
Tightening torques1
Time Guide Currrent generation
Time Guide Old generation
Time Guide Previous generation
Torque for tightening hydraulic cylinder pistons
Turbo Description
Turbocharger, changing
Turbocharger, checking radial and axle clearance
Turbocharger, reconditioning
Under carriage
Valve guides, changing
Valve seat, changing
Valve seat, machining
Valve stem and valve guide, inspection
Valves and valve seats
Valves
V-belt û replacement
Vee belts
Voltage divider, U4
VOLVO BM standard tightening torques
Volvo Product incident accident report & Interview Form
Wheel brakes (2)
Wheel brakes
Windshield guard
Working and servo hydraulics (2)
Working and servo hydraulics
Working with painted surfaces and polymer materials

Other Products